2. Contents
-General Information
--Standart Torque Specefecation
Decimal Hardware
Metric Hardware
Steel Hydraulic Fittings
--Safety, General Information / Maintenance Schedule
Safety
---General Information
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals, O-Rings And Gaskets
Shafts
Service Parts
Lubrication
---Maintenance Schedule
--General Specifications And Special Torques
---General Specifications
Fluid Capacities And Types
Hydraulic Specifications
Electrical Specifications
Cab Fuse Identification And Amperage
Cab Relay Identification (Facing Rear Window)
Engine Compartment Fuse/Relay Identification (Power Distribution Box)
Lamps And Bulbs
Accessory Connectors
Air Conditioner System Specifications
Engine Specifications
Transmission Specifications
Hitch Specifications
---Special Torques
-Engine
3. --Engine Removal And Installation
Engine Removal
Engine Installation
--Fuel Tank Removal And Installation
---Special Torques
---Fuel Tank
General
Removal
Installation
--Radiator, Coolers And Condensor - Removal And Installation
---Hood, Radiator, Cooler And Condenser
Hood Removal
Radiator, Coolers And Condenser Removal
Radiator, Coolers And Condenser Installation
Hood Installation
--Liter Engine Introduction
---General Cleaning Instructions
Solvent and Acid Cleaning
Steam Cleaning
Glass or Plastic Bead Cleaning
General Repair Instructions
---General Safety Instructions
Important Safety Notice
---How to Use the Manual
---Illustrations
--Engine Identification
---Engine Identification
Engine Dataplate
Fuel Injection Pump Dataplate
ECM Dataplate
---Engine Views
---Specifications
Air Intake System
Cooling System
Electrical System
Exhaust System
Fuel System
4. Download Link:
New Holland TG210 TG230 TG255 TG285 Repair Manual
General Specifications
Lubricating Oil System
-- Engine Troubleshooting Symptoms Identification
---Troubleshooting Procedures And Techniques
---Troubleshooting Symptoms Charts
Communication Error Electronic Service Tool Or Control Device
Coolant Loss External
Coolant Loss Internal
Coolant Temperature Above Normal Gradual Overheat
Coolant Temperature Above Normal Gradual Overheat
Coolant Temperature Above Normal Gradual Overheat
Coolant Temperature Is Above Normal -- Sudden Overheat
Coolant Temperature Is Below Normal
Coolant In The Lubricating Oil
Crankcase Gases (Blowby) Excessive
Cranking Fuel Pressure Is Low
Engine Acceleration Or Response Poor
Engine Decelerates Slowly
Engine Difficult To Start Or Will Not Start (Exhaust Smoke)
Engine Difficult To Start Or Will Not Start (No Exhaust Smoke)
Engine Noise Excessive
Engine Noise Excessive Combustion Knocks
Engine Noise Excessive Connecting Rod
Engine Noise Excessive Main Bearing
Engine Noise Excessive Piston
Engine Noise Excessive Turbocharger
Engine Power Output Low
Engine Runs Rough At Idle
Engine Runs Rough Or Misfires
Engine Shuts Off Unexpectedly Or Dies During Deceleration
5. Engine Speed Surges At Low Or High Idle
Engine Speed Surges Under Load Or In Operating Range
Engine Speed Surges In Pto
Engine Starts But Will Not Keep Running
Engine Will Not Crank Or Cranks Slowly (Electric Starter)
Engine Will Not Reach Rated Speed (Rpm)
Engine Will Not Shut Off
Fault Code Warning Lamps Do Not Illuminate
Fuel Consumption Excessive
Fuel In Coolant
Fuel In The Lubricating Oil
Intake Manifold Air Temperature Above Specification
Low Idle Adjust Switch Does Not Work
Intake Manifold Pressure (Boost) Is Below Normal
Lubricating Oil Consumption Excessive
Lubricating Oil Contaminated
Lubricating Oil Pressure High
Lubricating Oil Pressure Low
Lubricating Oil Sludge In The Crankcase Excessive
Lubricating Oil Temperature Above Specification
Lubricating Or Transmission Oil In The Coolant
Smoke, White Excessive
Smoke, Black Excessive
Turbocharger Leaks Engine Oil Or Fuel
---Engine Noise Diagnostic Procedures General Information
Main Bearing Noise
Connecting Rod Bearing Noise
Piston Noise
--Liter Engine Cylinder Block
---Bearings, Connecting Rod
Clean
Inspect For Reuse
Install
Remove
---Bearings, Main
Clean
Initial Check
6. Inspect For Reuse
Install
Remove
---Camshaft
Inspect For Reuse
Install
Remove
---Camshaft Bushings
Initial Check
Install
Measure
Remove
---Camshaft Gear (Camshaft Removed)
Inspect For Reuse
Install
Remove
---Connecting Rod
Clean
Inspect For Reuse
Install
Remove
---Crankshaft
Rotation Check
---Crankshaft Gear, Front (Crankshaft Installed)
General Information
---Crankshaft Seal, Front
Clean
Inspect For Reuse
Install
Remove
---Crankshaft Seal, Rear
Clean
Inspect For Reuse
Install
Remove
---Crankshaft Wear Sleeve, Front
Clean
7. Inspect For Reuse
Install
Remove
---Cylinder Liner
Clean
Inspect For Reuse
Install
Preparatory
Remove
---Gear Cover, Front
Clean
Inspect For Reuse
Install
Remove
---Gear Housing, Front
Clean
Inspect For Reuse
Install
Remove
---Piston
Assemble
Clean
Disassemble
General Information
Inspect For Reuse
Install
Remove
---Piston And Connecting Rod Assembly
Assemble
Clean
Disassemble
Inspect For Reuse
Install
Remove
---Piston Rings
Inspect For Reuse
Install
8. ---Service Tools
Cylinder Block
---Vibration Damper
Remove
Inspect for Reuse
Install
---Vibration Damper, Rubber
Inspect for Reuse
Install
Remove
--Engine Cylinder Head
---Crosshead
Remove
Inspect For Reuse
Install
---Cylinder Head
Preparatory
Remove
Clean
Inspect For Reuse
Install
---Injector Protrusion
Measure
---Service Tools
Cylinder Head
---Valve, Cylinder Head
Preparatory
Disassemble
Clean
Inspect For Reuse
Assemble
Install
--Engine Rocker Levers
---Overhead Set
Adjust
---Rocker Lever
Assemble
9. Download Link:
New Holland TG210 TG230 TG255 TG285 Repair Manual
Clean
Disassemble
Inspect For Reuse
Install
Remove
---Rocker Lever Cover
Inspect For Reuse
Install
Remove
--Engine Cam Followers/Tappets
---Push Rods Or Tubes
Clean
Inspect For Reuse
Install
Preparatory
Remove
---Tappet
Inspect For Reuse
Install
Preparatory
Remove
--Engine Fuel System
---Engine Fuel Heater, Electric 7
Initial Check 7
Remove7
---Flow Diagram, Fuel System
---Fuel Flow
Pressure Test
---Fuel Lift Pump
10. Initial Check
Install
Remove (
Test
---Fuel Pump
Install
Remove
---Fuel Pump Accumulator
Pressure Test
---Fuel Pump Accumulator Module
Remove
Install
---Fuel Pump Cam Housing
Inspect for Reuse
---Fuel Pump Cam Housing Module
Remove
Install
---Fuel Pump Delivery Valve
Leak Test
Inspect for Reuse
Install
Preparatory
Remove
---Fuel Pump Distributor Inlet Fitting
Remove
Install
---Fuel Pump Distributor Module
Remove
Install
--Engine Injectors And Fuel Lines
---Air In Fuel
Measure
Test
---Fuel Connector (Head Mounted)
Inspect For Reuse
Install
Remove
11. ---Fuel Drain Line Restriction
Measure
---Fuel Drain Lines
Remove
Initial Check
Inspect For Reuse
Install
---Fuel Filter (Spinon Type)
Remove
Install
---Fuel Filter Head Bracket
Assemble
Disassemble
Inspect For Reuse
Install
Remove
---Fuel Inlet Restriction
Initial Check
---Fuel Pump Air Bleed Line
Remove
Install
---Fuel Supply Lines
Initial Check
Inspect For Reuse
Install
Remove
---Injector
Assemble
Clean
Disassemble
Inspect
Inspect For Reuse
Install
Measure
Remove
Test
---Injectors And Fuel Linesgeneral Information
12. General Information
---Injector Supply Lines (High Pressure)
Initial Check
Inspect For Reuse
Install
Remove
--Engine Lubrication Oil System
---Engine Oil Heater
Install
Preparatory
Remove
---Flow Diagram, Lubricating Oil System
Lubrication For The Turbocharger
Lubrication For The Power Components
---Lubricating Oil System General Information
---Lubricating Oil And Filters
Inspect
---Lubricating Oil Cooler
Clean
Install
Leak Test
Preparatory
Remove
---Lubricating Oil Dipstick
Calibrate
---Lubricating Oil Dipstick Tube
Install
Preparatory
Remove
---Lubricating Oil Filter (Spinon)
Install
Remove
---Lubricating Oil Pan
Clean
Drain
Fill
Inspect For Reuse
13. Install
Remove
---Lubricating Oil Pressure Regulator (Main Rifle)
Clean
Inspect For Reuse
Install
Remove
---Lubricating Oil Pump
Inspect For Reuse
Install
Measure
Preparatory
Remove
---Lubricating Oil Suction Tube (Blockmounted)
Clean
Fill
Inspect For Reuse
Install
Preparatory
Remove
---Lubricating Oil Thermostat
Inspect For Reuse
Install
Remove
---Lubricating Oil Pressure Sensor
Inspect For Reuse
Install
Remove
Specifications
Lubricating Oil System
--Engine Cooling System
---Coolant Filter
Install
Remove
---Coolant Filter Head
Clean
Install
14. Remove
---Coolant Filter Valve
Install
Remove
---Coolant Heater
Clean
Install
Preparatory
Remove
---Coolant Temperature Gauge
General Information
Initial Check
---Coolant Thermostat
Clean
General Information
Inspect For Reuse
Install
---Leak Test
Remove
---Cooling System
General Information
Drive Belt, Cooling Fan
Inspect For Reuse
Install
Remove
---Fan Clutch, OnOff
General Information
---Fan Shroud Assembly
General Information
Initial Check
---Fan Spacer And Pulley
Remove
Inspect For Reuse
Install
Remove
---Flow Diagram, Cooling System
Radiator
15. Download Link:
New Holland TG210 TG230 TG255 TG285 Repair Manual
General Information
Initial Check
---Radiator Hoses
Inspect For Reuse
---Radiator Pressure Cap
General Information
Inspect For Reuse
---Specifications
Cooling System
---Water Pump
General Information
Inspect For Reuse
Install
Preparatory
Remove
--Drive Units
---Hydraulic Pump Drive
Clean
Inspect For Reuse
Install
Remove
--Air Intake System
---Air Crossover
Inspect For Reuse
Install
Remove
---Air Inlet Connection
Install
Remove
16. ---Air Intake Manifold
Clean
Inspect For Reuse
Install
Preparatory
Remove
---Air Intake Restriction
Measure
---Air Intake System General Information
---Air Leaks, Air Intake And Exhaust Systems
Initial Check
Boost Pressure
Measure
---Charge Air Cooler (Cac)
Clean
Inspect For Reuse
---Cold Starting Aid
Clean
Install
Remove
---Flow Diagram, Air In Take System
Specifications
---Air Intake System
Turbocharger
Clean
Inspect For Reuse
Install
Remove
---Turbocharger Axial Clearance
Measure
---Turbocharger Blade Damage
Inspect For Reuse
---Turbocharger Compressor Seal Leaks
Leak Test
---Turbocharger Oil Drain Line
Clean
Initial Check
17. Inspect For Reuse
Install
Remove
---Turbocharger Oil Supply Line
Initial Check
Inspect For Reuse
Install
Remove
---Turbocharger Radial Bearing Clearance
Measure
---Turbocharger Wastegate Actuator
Initial Check
Test
---Turbocharger Wastegate Valve Body
Maintenance Check
--Exhaust System
---Exhaust Manifold, Dry
Preparatory
Remove (
Clean
Inspect for Reuse
Install
---Exhaust Restriction
Measure
---Flow Diagram, Exhaust System
---Specifications
Exhaust System
--Miscellaneous
---Cup Plug
Clean
Inspect for Reuse
Install
Remove
---Pipe Plug
Clean
Inspect for Reuse
Install
18. Remove
---Straight Thread Plug
Clean
Inspect for Reuse
Install
Remove
--Specifications
---Air Intake System - Specifications
Air Intake Restriction
Axial Clearance
Radial Bearing Clearance
---Air Intake System - Torque Values
Air Crossover
Air Leaks, Air Intake And Exhaust Systems
Turbocharger
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Radial Bearing Clearance
Turbocharger Turbine Seal Leaks
---Cam Followers/Tappets
---Capscrew Markings And Torque Values
Capscrew Markings And Torque Values - Metric
Capscrew Markings And Torque Values - US Customary
---Cooling System - Specifications
Coolant Thermostat
Cooling System - Torque Values
Coolant Filter Head
Coolant Heater
Coolant Thermostat
Fan Spacer And Pulley
Water Pump
---Cylinder Block - Specifications
Bearings, Connecting Rod
Camshaft -
Camshaft Bushings
Camshaft Gear Camshaft Removed
Conncecting Rod
19. Cylinder Liner
Measure
Piston
Piston And Connecting Rod Assembly
Piston Rings
---Cylinder Block - Torque Values
Bearings, Connecting Rod
Bearings, Main
Camshaft
Connecting Rod -
Crankshaft Wear Sleeve, Rear
Cylinder Liner
Gear Housing, Front
Piston And Conecting Rod Assembly
Vibration Damper
Vibration Damper, Rubber
---Cylinder Head - Specifications
Cylinder Head
Valve, Cylinder Head
Cylinder Head - Torque Values
Cylinder Head
---Exhaust System - Specifications
Exhaust Manifold, Dry
Exhaust Restriction
---Exhaust System - Torque Values
Exhaust Manifold Dry
---Fraction, Decimal, Millimeter Conversions
---Fuel System - Torque Values
Fuel Pump
Rotor, Caps Fuel Injection Pump
Snubber, Rate Shape
Injectors And Fuel Lines - Torque Values
---Air In Fuel
Fuel Drain Line Restriction
Fuel Drain Lines
Fuel Filter Head Bracket
Fuel Supply Lines
20. Injector
Injector Supply Lines High Pressure
---Lubricating Oil System - Specifications
Lubricating Oil Cooler
Lubricating Oil Pump
---Lubricating Oil System - Torque Values
Engine Oil Heater
Lubricating Oil Cooler
Lubricating Oil Pan
Lubricating Oil Pressure Regulator Main Rifle
Lubricating Oil Pump
Lubricating Oil Suction Tube Block-Mounted
Lubricating Oil Thermostat
Newton-Meter To Foot-Pound Conversion Chart
Pipe Plug Torque Values
---Rocker Levers - Specifications
Overhead Set
Rocker Lever
---Rocker Levers - Torque Values
Rocker Lever
Rocker Lever Cover
---Tap-Drill Chart - US Customary And Metric
---Weights And Measures - Conversion Factors
--Fuel System Troubleshooting And Repair Introduction
---General Cleaning Instructions
Solvent And Acid Cleaning
Steam Cleaning
Glass Or Plastic Bead Cleaning
General Repair Instructions
---General Safety Instructions
Important Safety Notice
-
Welding On A Vehicle With An Electronic Controlled Fuel System
--Fuel System Troubleshooting And Repair System Identification
Ecm Dataplate
---Engine Views
Front View
21. Rear View
Fuel Pump Side View
Exhaust Side View
---Wiring Diagram
--Fuel System Troubleshooting And Repair Familiarization
---Diagnostic Fault Codes
Fault Code Snapshot Data
Engine Time Offset
Duty Cycle Monitor
--Fuel System Troubleshooting And Repair Troubleshooting Fault Codes
---Fault Code 111
ECM Microprocessor
---Fault Code 115
Engine Speed Sensor (ESS) Circuit
---Fault Code 121
Engine Position Sensor (EPS) Circuit
---Fault Code 122 or 123
Intake Manifold Pressure Sensor Circuit
---Fault Code 124
Intake Manifold Pressure Sensor Circuit
---Fault Code 131 or 132
Accelerator Position Sensor Circuit
---Fault Code 135 or 141
Oil Pressure Sensor Circuit
---Fault Code 143
Oil Pressure Sensor Circuit
---Fault Code 144 or 145
Coolant Temperature Sensor Circuit
---Fault Code 146
Coolant Temperature Sensor Circuit
---Fault Code 151
Coolant Temperature Sensor Circuit
---Fault Code 153 or 154
Intake Manifold Air Temperature Sensor Circuit
---Fault Code 155
Intake Manifold Air Temperature Sensor Circuit
---Fault Code 221 or 222
22. Ambient Air Pressure Sensor Circuit
---Fault Code 234
Engine Overspeed Circuit
---Fault Code 235
Engine Coolant Level - Engine Protection
---Fault Code 263 or 265
Fuel Temperature Sensor Circuit
---Fault Code 268
Fuel Pressure Sensor Circuit
---Fault Code 271 or 272
Front Pumping Valve Circuit
---Fault Code 273 or 274
Rear Pumping Valve Circuit
---Fault code 275
Front Pumping Element of the CAPS Fuel Pump
---Fault Code 276 or 279
Injection Control Valve Circuit
---Fault Code 277
Injection Control Valve
---Fault Code 278
Lift Pump Circuit
---Fault Code 281 or 282
Pumping Element
---Fault Code 283 or 284
Engine Speed Sensor
---Fault Code 328
Rear Pumping Element
---Fault Code 329
CAPS Injection Pump
---Fault Code 352 or 386
Sensor Supply Circuit
---Fault Code 381 or 382
Intake Air Heater Relay Circuit
---Fault Code 385 or 444
Remote Accelerator Control Circuit
---Fault Code 387 or 443
Accelerator Position Sensor Circuit
23. ---Fault Code 415
Oil Pressure Sensor Circuit
---Fault Code 418
WIF Sensor Circuit
---Fault Code 422
Coolant Level Sensor Circuit
---Fault Code 429
WIF Sensor Circuit
---Fault Code 431 or 551
Idle Validation Switch Circuit
---Fault Code 432
Accelerator Pedal Circuit
---Fault Code 433
Intake Manifold Pressure Sensor Circuit
---Fault Code 434
Unswitched Battery Supply Circuit
---Fault Code 441
Unswitched Battery Supply Circuit
---Fault Code 442
Unswitched Battery Supply Circuit
---Fault Code 449
Fuel Pressure Sensor Circuit
---Fault Code 451 or 452
Fuel Pressure Sensor Circuit
---Fault Code 488
Intake Manifold Air Temperature Sensor Circuit
---Fault Code 515 or 516
Coolant Level Sensor Circuit
--Troubleshooting Symptoms
---Troubleshooting Procedures And Techniques
---Troubleshooting Symptoms Charts
Communication Error - Electronic Service Tool Or Control Device
Engine Acceleration Or Response Poor
Engine Decelerates Slowly
Engine Difficult To Start Or Will Not Start (Exhaust Smoke)
Engine Difficult To Start Or Will Not Start (No Exhaust Smoke)
Engine Power Output Low
24. Engine Runs Rough At Idle
Engine Runs Rough Or Misfires
Engine Shuts Off Unexpectedly Or Dies During Deceleration
Engine Speed Surges At Low Or High Idle
Engine Speed Surges Under Load Or In Operating Range
Engine Speed Surges In Pto
Engine Starts But Will Not Keep Running
Engine Will Not Reach Rated Speed (Rpm)
Engine Will Not Shut Off
Fault Code Warning Lamps Stay On (No Apparent Reason)
Fault Code Warning Lamps Do Not Illuminate
Fuel Consumption Excessive
Fuel In Coolant
Fuel In The Lubricating Oil
Low Idle Adjust Switch Does Not Work
Pto Does Not Operate
Smoke, Black - Excessive
Smoke, White - Excessive
--Electronic Engine Controls
--Specifications
Specifications
Electrical Specifications
Sensor Specifications
Electronic Engine Controls - Torque Values
Drive Belt Tension
Fraction, Decimal, Millimeter Conversions
Weights And Measures - Conversion Factors
Newton-Meter To Foot-Pound Conversion Chart
Capscrew Markings And Torque Values
Capscrew Markings And Torque Values - Metric
Capscrew Markings And Torque Values - US Customary
Pipe Plug Torque Values
Tap-Drill Chart - US Customary And Metric
-Power Take Off
--How It Works
Power Take Off
Electronic Pto Control
25. Pto System Control
Pto Control Modes
---Pto Valve Oil Supply
Pto Proportional Current Control Solenoid Cartridge Valve
Pto Clutch Disengaged
---
Pto/Differential Lock Valve
Troubleshooting
Pto Clutch Engaged
Troubleshooting
---Dual Speed 540/1000 Rpm Pto
1 3/4 Inch 1000 Rpm Output Shaft
1 3/8 Inch 540 Rpm Output Shaft
---Single Speed 1000 Rpm Pto
1 3/4 Inch 1000 Wpm Output Shaft
---Single Speed Interchangeble Shaft 1000 Rpm Pto
1 3/4 Inch 1000 Rpm Output Shaft
1 3/8 Inch 1000 Rpm Output Shaft
--Single and Dual Speeds
Special Tools
Specifications
Special Torques
---Pto Clutch Assembly
General
Removal Of Pto Clutch
Disassembly Of Pto Clutch
Cross-Section Of Pto Clutch
Assembly Of Pto Clutch
Installation Of Pto Clutch
---Single-Speed Output Shaft - 1000 Rpm Only
Removal
Disassembly
Exploded View Of Single-Speed Housing
Assembly
Cross-Section Of Single-Speed Housing
Installation
---Dual Speed Pto
26. Removal Of Dual-Speed Pto
Removal Of 1-3/4 Inch (45 Mm) Output Shaft - 1000 Rpm (If Equipped)
Removal Of 1-3/8 Inch (35 Mm) Output Shaft - 540/1000 Rpm (If Equipped)
Disassembly Of Dual-Speed Pto
Assembly Of Dual-Speed Pto
Installation Of Dual-Speed Pto
Cross-Sections Of 1-3/8 And 1-3/4 Inch Output Shafts
Installation Of 1-3/8 Inch (33 Mm) 540 Or 1000 Rpm Output Shaft
Installation Of 1-3/4 Inch (45Mm) 1000 Rpm Output Shaft
Exploded View Of Dual-Speed Housing
---Driven Gear Assembly For Single- And Dual-Speed Outputs
Disassembly
Assembly
--Single And Reversible Single Speeds Transmission Serial Number Ajb0355026
And After
---Special Tools
Special Torques
---Pto Clutch Assembly
General3-4
---Pto Clutch Service
Removal3-4
Disassembly
Assembly
Exploded View Of Pto Clutch
Cross Section Of Pto Clutch And Output Shaft Assembly
Single Speed Reversible Shaft Pto
Disassembly
Assembly
Exploded View Of Pto Output Shaft And Driven Gear Assembly
---Single Speed Reversible Shaft Pto Driven Gear
Removal
Assembly
Reversible Pto Output Shaft Bearing Adjustment
---Single Speed Reversible Shaft Pto
Cross Section Of Pto Output Shaft Assembly
-Powershift Transmission System
--How It Works And Troubleshooting
27. Transmission System Introduction
Transmission System Controls
Transmission System Components
Transmission Lube And Distribution Tubes
---Tg Series Powershift Transmission Clutch Layout
Powershift Valve Clutch Engagements
---
Tg Series
Powershift Transmission Clutch Layout With Pump Drive, Pto, Mfd, And Creeper
Drive
Power Flow (Reverse Speeds)
Powershift Transmission Clutch Layout With Pump Drive, Pto, Mfd, And Creeper
Drive
---Power Flow (Reverse Speeds)
Power Flow (Forward Creeper Drive Speeds)
Power Flow (Reverse Creeper Drive Speeds)
Inching Valve Operation
Tractor Monitor - Transmission Leakage Check
Master Clutch Pressure Check
--Front Frame To Speed Transmission Split Tg Series Tractors
Special Tools
Special Torques
--Front Frame To Speed Transmission Split
Disassembly
Assembly
--Speed To Range Transmission Split Tg Series Tractors
Special Tools
Special Torques
---Speed To Range Transmission Split
Removal
Installation
--Speed Transmission Tg Series Tractors
Pictorial Index - Speed Transmission
Specifications
Special Torques
Troubleshooting After Speed Transmission Repair
Special Tools
28. ---Speed Transmission With Creep Option
Countershaft, Input Shaft, And Output Shaft Removal For Transmissions With
Creep Option
Countershaft, Input Shaft, And Output Shaft Removal For Transmissions Without
Creep
Disassembling The Countershaft With Creeper Speed Clutch
Disassembling The Countershaft With The Creeper Speed Clutch
Alternative Method For Snap Ring Removal
---Assembling The Countershaft With Creeper Speed Clutch
Countershaft With Creep
Disassembly And Assembly Of Countershaft Without Creep
Disassembling The Speed Input Shaft
Speed Input Shaft Assembly
Assembly Of The Speed Input Shaft
Speed Input Shaft
Disassembling The Speed Output Shaft
Disassembling The Speed Output Shaft
Speed Output Shaft Assembly
Cross-Section View Of Output Shaft
Air Check For Speed Transmission Clutch Piston Operation
Countershaft, Input Shaft, And Output Shaft Installation - Exploded View
Bearing Removal And Replacement
---Transmission Assembly With Creep Option
Shafts In Speed Transmission
---Transmission Assembly Without Creep Option
Setting The End Play Of The Speed Transmission Countershaft, Input Shaft, And
Output Shaft
--Range Transmission To Rear Frame Split Tg Series Tractors
Special Tools
Special Torques
---Range Transmission To Rear Frame Split
Disassembly
Assembly
--Range Transmission Tg Series Tractors
Specifications
Troubleshooting After Range Transmission Repair
Special Torques
29. Special Tools
---Range Transmission
Removing The Shaft Master Clutch
Removing The Input Shaft, Countershaft, And Mechanical Front Drive (Mfd) Clutch
Shaft
Disassembly Of The Master Clutch
Exploded View Of The Master Clutch
Assembly Of The Master Clutch
Disassembly Of The Range Transmission Input Shaft
Exploded View Of The Range Transmission Input Shaft
Assembly Of The Range Transmission Input Shaft
CrossSection Of Input Shaft
Disassembly Of The Range Transmission Countershaft
Exploded View Of The Range Transmission Countershaft
Assembly Of The Range Transmission Countershaft
Disassembly Of The Mechanical Front Drive (Mfd) Hub And Input Shaft
Exploded View Of Mfd And Park/Emergency Brake
Assembly Of The Mfd Clutch
Assembly Of The Mfd Input Shaft
Air Check For Clutch Piston
Exploded View Of The Range Transmission Countershaft, Input Shaft, And Mfd
Input Shaft
Installing The Range Transmission Countershaft, Input Shaft, And Mfd Input Shaft
Into The Range Transmission Housing
---Setting The End Play Of The Range Transmission
---Countershaft And Input Shaft
Installing The Range Input Master Clutch
--Transmission Control Valves And Inching Valve
Special Torques
Powershift Transmission Control Valves
---Transmission Control Valve Configuration
Figure 1 - Transmission Control Valve With Four Solenoids
Figure 2 - Transmission Control Valve With Four Solenoids
Figure 3 - Transmission Control Valve With Three Solenoids And Plug
Figure 5 - Transmission Control Valve With Three Solenoids And Plug
Figure 5 - Transmission Control Valve With Two Solenoids, Check Valve And Plug
Figure 6 - Transmission Control Valve With Three Solenoids And Check Valve
30. Valve Removal
Disassembly
Assembly
Valve Installation
---Inching Valve
Removal
Disassembly
Assembly
Installation
Inching Valve Cross Section
--Rear Frame Tg Series Tractors
Specifications
Special Torques
Special Tools
Differential Removal
Removal
Differential Disassembly
---Pinion Shaft
Removal And Disassembly
Assembly And Installation
Differential AssemblyExploded View
---
Differential Assembly
Differential Installation
Adjusting The Differential Preload
Adjusting The Ring And Pinion Backlash
Bevel Pinion And Gear Tooth Contact Check
--Hydraulic Pump Drive
Special Torques
Specifications
---Pump Drive
Removal
Disassembly
Assembly
Installation
--Mfd Clutch Removal Without Tractor Split
Special Torques
31. ---Mfd Clutch And Output Shaft Removal Without Tractor Split
Mfd Output Shaft Removal
Mfd Output Shaft Disassembly
Mfd Output Shaft Assembly
Mfd Clutch Removal
Mfd Clutch Installation
--Mfd Driveshaft Removal And Installation
Specifications
Special Torques
Special Tools
---Mfd Drive Shaft
Removal
Installation
--Suspended Mfd Axle Removal
Special Torques
Specifications
---Description
Removal
Assembly
--Supersteer Axle Removal
Special Torques
Special Tools
Front Axle Removal
Front Axle Installation
--Limited Slip Fwd Differential
Specifications
Special Torques
Special Tools
Differential Carrier Assembly Removal
---Differential Disassembly
Pinion Disassembly
---Differential Assembly
---Differential Carrier Assembly
Pinion Position And Assembly
Shim Pack Thickness Chart
Setting The Pinion Depth
Adjusting Bearing Preload
32. ---Differential Installation
Checking Backlash
Ring Gear And Pinion Tooth Pattern Interpretation
Installation Of Carrier Assembly To Axle Housing
--Locking Mfd Differential
Table Of Contents
Specifications
Special Torques
Special Tools
Removal Of The Front Differential Carrier Assembly
Removal Of The Front Differential From The Carrier Housing
Disassembly Of The Differential
Pinion Disassembly
Assembly Of The Differential
---Differential Carrier Assembly
Pinion Position And Assembly
Shim Pack Thickness Chart
---
Setting The Pinion Depth
Adjusting Bearing Preload
---Differential Installation
Checking Backlash
Ring Gear And Pinion Tooth Pattern Interpretation
Installation Of Carrier Assembly To Axle Housing
--Mfd Planetary Hub, Steering Knuckle, And Axle Drive Shaft
Specifications
Special Torques
Special Tools
Planetary Hub Disassembly
Steering Knuckle And Kingpin Disassembly
Axle Drive Shaft Disassembly
Axle Shaft Assembly
Kingpin Assembly
Steering Knuckle Assembly
Planetary Hub Assembly
--Suspension Fwd Axle
Special Torques
33. ---Suspension Fwd Axle
Disassembly
Assembly
Position Sensor Adjustment
--Supersteer Axle Vertical Control Linkage
Special Torques
---Vertical Link Disassembly And Repair
Vertical Link Removal
Roller Replacement
Articulation Bearing Removal And Installation
Vertical Link Assembly
--Suspended Fwd Axle System
Suspended Fwd Axle Operation
---Suspended Fwd Axle- Calibration Mode
Error Table
---
Suspended Fwd Axle- Manual Operation Mode (Test Mode)
Suspended Fwd Axle- Demonstration Mode
-Rear Axle And Planetaries
Special Tools
Special Torques
Specifications
---General Information
Cleaning
Inspection
Gears
Oil Seals, O-Rings And Gaskets
Bearings
---Rear Axle
Removal
---
Axle Housing Disassembly
Planetary Disassembly
Differential Carrier Seal Replacement
Planetary Assembly
---Axle Housing Assembly
4-Inch Axle
34. 4-Inch Heavy Duty Axle
45-Inch Axle
4-Inch Standard Axle
4-Inch Heavy Duty Axle
45-Inch Axle
For All Axles
---
How To Determine Ram Pressure
Axle Installation
Axle Seal Wear Sleeve Installation (4-Inch Axle Only)
-Brakes
--Brake Valve
Special Torques
---Brake Valve
Removal
Disassembly
Assembly
Installation
-- Brake Cylinders
Special Torques
Specifications
---Brake Cylinders
Disassembly
Assembly
--Park Brake
Special Tools
---Park Brake
Disassembly
Assembly
--Trailer Brake Systems How It Works
Trailer Brake Systems
---Hydraulic Brake Systems
European / Nao Hydraulic Trailer Brakes
Italian Hydraulic Trailer Brakes
---Pneumatic Brake Systems
Pneumatic Trailer Brakes
European Pneumatic Trailer Brakes
35. Italian Pneumatic Trailer Brakes
Row (Rest Of World) Pneumatic Trailer Brakes (Nar, Anz, Cis, Lar, Eeaa)
---
European / Nao Hydraulic Trailer Brake Schematic
Italian Hydraulic Trailer Brake Schematic
Italian Pneumatic Trailer Brake Schematic
-Hydraulic System And Hitch System
--How To Read Symbols In A Hydraulic Schematic
---How To Read Symbols In A Hydraulic Schematic
Introduction
Circuit Diagrams
Symbol Systems
Using Schematic Symbols
Reservoirs
Lines, Tubes And Hoses
Crossing Or Joining Lines
Pump Symbols
Hydraulic Motor Symbols
Cylinder Symbols
Pressure Control Symbols
Normally Closed
Normally Open
Relief Valve
Pressure Reducing Valve
Sequence Valve
Directional Control Symbols
Simplified Symbols
One Way Valve
By Pass Valve
Composite Symbols
One Way Valves
Two Position Valves
Three Position Valves
Actuating Controls
Flow Control Symbols
Restrictors
Accessories
36. ---Simple Schematic
---Common Symbols
Lines And Line Functions
Mechanical Devices
Pumps And Motors
Reservoirs
Cylinders
Valves
Valve Actuators
Accessories
--Hydraulic System How It Works And Troubleshooting
---General Introduction
Hydraulic Pumps
Standard Flow Pfc Pump Layout
Megaflow Pfc Pump Layout
Charge Pump Layout
Lubrication Circuit
Regulated Pressure Circuits
Steering And Brake Tube Layout
Brake Valve Plumbing Layout
Hitch System Plumbing Layout
Power Beyond Layout
Motor Return Layout
---
Rear Charge/Lube Pump Pressure Test
Regulated System Pressure Test And Adjustment Procedure
Front/Regulated System Pump Flow Test
Steering Relief Pressure Test And Adjustment Procedure
Steering System Problems
---Priority And Regulator Valve
Priority Spool (Supplied By Pfc Piston Pump)
Regulator Spool (Supplied By Regulated Pump Section)
Steering Relief Valve
---Pfc Axial Piston Pump
Principal Of Control
Operating Modes
Low Pressure Standby
37. Pressure And Flow Delivery And Compensation
Pfc Axial Piston PumpOperation
Pressure And Flow Delivery And Compensation Principle
Increased Flow Demand
Decreased Flow Demand
High Pressure Standby
---
Standard Pfc Pump High Pressure Standby Check And Adjustment Procedure
Standard Pfc Piston Pump Flow Test
---Standard Pfc Piston Pump Flow Compensator Setting
Preparation
---
Standard Pump Compensator Valve Inspection
Pfc Pump Operational Problems
--Pto And Differential Lock Valve
Special Torques
Specifications
---Pto And Differential Lock Valve
Troubleshooting
Removal
Disassembly
Inspection
Assembly
Installation
Pto And Diff Lock Valve Cross Section
--Remote Valve And Coupler Service
Special Torques
---Remote Valve And Coupler Service
Load Check Inspection On The Tractor
Remote Valve Removal And Service
Removal
Disassembly
Assembly
Installation
Remote Valve Cross Section
---Remote Couplers
Exploded View
38. --Remote Hydraulic System How It Works And Troubleshooting
Remote Hydraulic System Introduction
Remote Valve System Components
---Remote Valve System Controls
Remote Hydraulic Control Levers
Remote Valve Function Control
Full Function Position
Neutral Lock Position
No Float Position
Loader Position
Hydraulic Motor Position
Hydraulic Valve Timer Control
Variable Flow Control
---Remote Valve Operation
General
Neutral
Extend
Retract
Float
---Remote Valve Problems And Where To Look
Pressure Compensated Flow Control Spool
Flow Control Spring
Load Check
Signal Check To Pump Compensator
Signal Check To Pilot Relief
---
Remote Valve Proportional Current Control (Pcc) Solenoid Operation
Remote Valve System Testing
Fault Code Retrieval
---Remote Valve High Pressure Test
Test Fitting Tool Requirements:
Test Procedure:
---Pfc Pump High Pressure Standby Check And Adjustment Procedure
Test Fitting Tool Requirements:
Preparation:
Test Procedure:
Megaflow Pfc System
39. ---Pfc Piston Pump Flow Test
---Pump Compensator Valve Inspection
Test Fitting And Tool Requirements:
Test Procedure:
---Remote Valve Signal Check And Hitch Signal Check
---Remote Valve Coupler Test
Inspection
---Load Check Inspection
Remote Valve Load Check Valves
---Operational Problems
--Priority And Regulator Valve
Special Torques
---Priority Valve And Regulator
Removal
Disassembly
Assembly
Installation
---Cross Section Of Priority And Regulator Valve
--Charge Pump
---Charge Pump
Removal
Installation
--Ccls Piston Pump And Hydraulic Filter
Special Torques
---Ccls Piston Pump And Hydraulic Filter
Removal
Installation
--Hitch System
Three Point Hitch
Electronic Hitch Control
Electronic Hitch Control
Electronic Hitch Control System Features
---Hitch Control Valve
General
Raise And Lower Solenoids
Raise And Lower Pilot Spools
Raise Spool
40. Lower Poppet
Load Check Ball
Manual Raise Or Lower Control Pins
Overload Relief Valve
---Hitch Control Valve
Neutral Function And Troubleshooting
Raise Function And Troubleshooting
Lower Function And Troubleshooting
---Setup / Adjustment Sequence
--Hitch Control Valve
Special Torques
---Hitch Control Valve
Removal
Disassembly
Assembly
Installation
---Hitch Control Valve Cross Section
-Steering
--Steering Column And Steering Hand Pump Removal And Installation
Special Tools
Special Torques
---Steering Column And Steering Hand Pump
Removal
Steering Hand Pump Service
---Steering Column Assembly
Installation
-Air COnditioning
--Air Conditioning Troubleshooting
Safety Procedures
Special Tools
A/C Thermal Operation
---A/C System Components
Cab Hvac Box Components - Automatic Temperature Control
Cab Hvac Components - Standard Systems
Chassis Components – Top View
Chassis Components – Right Side View
---Automatic Temperature Control (Atc) Troubleshooting
41. Important Notes
(Atc) Automatic Temperature Control Schematic
Fuse And Relay Panel, Key Electrical Connectors
---
Automatic Temperature Control (Atc) Operation
Atc Fault Codes
---Locating System Problems Without Fault Codes
Controller-Based Resistance Tests
---
Atc Controller Test
Field Reported Symptoms/Causes
---Compressor And Clutch
Operational Check
Electrical Test - Compressor Clutch
Compressor Clutch Control Circuit Test Procedure
---High And Low Pressure Switch Clutch Latching Circuit
Electrical Test – Pressure Switches
High Pressure Switch And Circuit Test
Low Pressure Switch And Circuit Test
---Heater Control Valve
Operational Check
Electrical Test – Heater Control Valve
Heater Control Valve Power, Signal And Ground Test
---Blower Speed And Temperature Control Pots
Electrical Test – Potentiometers
Common Control Potentiometer And Circuit Test Procedure
---Blower And Blower Speed Driver
Blower Motor/Blower Driver Power, Signal And Ground Test
---Cab And Evaporator Temperature Sensors
Electrical Test – Temperature Sensors
Cab Temperature Sensor And Circuit Test
Evaporator Temperature Sensor And Circuit Test
---Controller Power And Ground, Atc Switch
Controller Power Supply And Ground Test
---
Atc Switch And Circuit Test
Lcd Display
42. Lcd Display And Circuit Test
Fahrenheit/Celsius Display
---Cab Pressurizer Blower
Cab Pressurizer Blower & Relay Power Supply And Ground Test
Standard Air Conditioning (Std) Troubleshooting
Important Notes
---Standard A/C Schematic
Fuse And Relay Panel, Key Electrical Connectors
---
Standard A/C Operation
Symptom-Based Standard A/C Troubleshooting
Standard Controller Test
---Compressor And Clutch
Operational Check
Electrical Test – Compressor Clutch
Clutch Relay Power Supply And Ground Test
---High And Low Pressure Switch Clutch Latching Circuit
Electrical Test – Pressure Switches
High Pressure Switch And Circuit Test
Low Pressure Switch And Circuit Test
---Heater Control Valve
Operational Check
Electrical Test
Heater Control Valve Power, Signal And Ground Test
---Temperature Control Pot
Electrical Test
Temperature Control Potentiometer And Circuit Test
---Blower Speed Switch And Blower Motor
Blower Speed Switch And Power Circuit Test
Blower Motor Power, And Control Circuit Test
---Evaporator Temperature Sensor
Electrical Test – Sensor
Evaporator Temperature Sensor And Circuit Test
---Controller Power And Ground, A/C Switch
Controller Power Supply And Ground Test
A/C Switch And Circuit Test
---Cab Pressurizer Blower
43. Cab Pressurizer Blower & Relay Power Supply And Ground Test
--Air Conditioner System Service
Specifications
Special Torques
Special Tools
Safety Procedures
Air Conditioner System Refrigerant Recovery
Recovering Pure 134A Refrigerant
---Recovering Contaminated Refrigerant With Oem1691
Preparing The Tank
Recovery Process
---
Air Conditioner System Evacuation And Recharging
Tg Series Air Conditioning Temperature/Pressure Chart
---Leak Detection
Electronic Testing With Fnh00855
Florescent Leak Detection
Fluorescent Dye Injection
Recovery Station Dye Injector Tool With A System In A Vacuum
Recovery Station Dye Injector Tool With A Charged System
Quick And Easy Dye Injector Tool With A Charged System
Compressor Oil Port
Sp-20 Pag Oil Return Bottle
Fluorescent Leak Testing
---A/C System Flushing Procedure
Required Tools
Precautions
Component Flushing Procedure With Power Flush 17550
Complete Circuit Flushing Procedure With Power Flush 17550
Back Flushing The Thermal Expansion Valve Or Refrigerant Line
Post Flushing Procedures
Flushing Solvent Disposal
---A/C System Components
Cab Hvac Box Components - Automatic Temperature Control
Cab Hvac Components - Standard Systems
Chassis Components – Top View
Chassis Components – Right Side View
44. ---A/C Compressor Clutch
Clutch Removal
Exploded View Of Clutch
Compressor Clutch Replacement
---A/C Compressor
Oil Level Check Or Adjustment
Injection Method
Dipstick Method
Download Link:
New Holland TG210 TG230 TG255 TG285 Repair Manual
Compressor Removal
Compressor Installation
---Condenser And Receiver-Drier
Condenser Cleaning
Condenser Removal
Condenser Installation
Receiver-Drier
---
Accessing The Hvac Box
Thermal Expansion Valve Testing
Thermal Expansion Valve Replacement
Evaporator And Cab Temperature Sensor Location
Blower Motor Replacement
Heater Control Valve Replacement
---Evaporator/Heater Assembly
Evaporator/Heater Assembly Removal
Evaporator/Heater Assembly Installation
Post Replacement Procedures
---
Evaporator/Heater Assembly Sealing And Cleaning
Blower And Evaporator Reference Illustration
45. Controller And Blower Speed Driver Replacement
---Atc Controller
Standard A/C Controller
Blower Speed Driver (Atc Units Only)
---
Cab Air Filter Service
Cab Recirculation Air Filter Service
Cab Pressurization Test
Cab Pressurizer Motor Replacement
Viscous Fan Drive
-Electrical System
-- How It works And Truble Shooting
Special Tools
---Fuses And Relay Identification
Cab Fuses/Relay Location
Cab Fuses/Relay Location
Fuse Identification
Relays
---Connector And Component Locations
---Instrumentation And Controls
---Electrical Systems Schematics And Diagnostics
Power Distribution System Circuit Operation
Power Distribution Circuit Troubleshooting
Power Distribution Symptom Chart
Diagnostic Tests
---Audio System
Audio System Circuit Operation
Audio System Circuit Troubleshooting
Audio System Symptom Chart
Audio System Diagnostic Tests
---Charging System
Charging System Circuit Operation
Charging System Circuit Troubleshooting
Charging System Symptom Chart
Charging System Diagnostic Tests
---Exterior Lighting System
Exterior Lighting System Circuit Operation
46. Exterior Lighting System Circuit Troubleshooting
Exterior Lighting System Symptom Chart
Exterior Lighting System Diagnostic Tests
---Instrumentation And Warning System
Instrumentation And Warning System Circuit Troubleshooting
Instrumentation And Warning System Symptom Chart
Instrumentation And Warning System Diagnostic Tests
---Interior Lighting And Horn System
Interior Lighting And Horn System Circuit Operation
Interior Lighting And Horn System Circuit Troubleshooting
Interior Lighting And Horn System Symptom Chart
Interior Lighting And Horn System Diagnostic Tests
---Power Mirror System
Power Mirror Circuit Operation
Power Mirror Circuit Troubleshooting
Power Mirror System Symptom Chart
Power Mirror System Diagnostic Tests
---Power Seat System
Power Seat System Circuit Operation
Power Seat System Circuit Troubleshooting
Power Seat System Symptom Chart
Power Seat System Diagnostic Tests
---Starting System
Starting System Circuit Operation
Starter Motor Circuit Troubleshooting
Starting System Symptom Chart
Starting System Diagnostic Tests
---Wiper/Washer System
Wiper/Washer System Circuit Operation
Wiper/Washer System Circuit Troubleshooting
Wiper/Washer System Symptom Chart
Wiper/Washer System Diagnostic Tests
---Special Tools
---Fuses And Relay Identification
Cab Fuses/Relay Location
Fuse Identification
Relays
47. ---Connector And Component Locations
---Instrumentation And Controls
---Electrical Systems Schematics And Diagnostics
Power Distribution System Circuit Operation
Power Distribution Circuit Troubleshooting
Power Distribution Schematic
Power Distribution Symptom Chart
Diagnostic Tests
---Audio System
Audio System Circuit Operation
Audio System Circuit Troubleshooting
Audio System Symptom Chart
Audio System Diagnostic Tests
---Charging System
Charging System Circuit Operation
Charging System Circuit Troubleshooting
Charging System Symptom Chart
Charging System Diagnostic Tests
---Exterior Lighting System
Exterior Lighting System Circuit Operation
Exterior Lighting System Circuit Troubleshooting
Exterior Lighting System Symptom Chart
Exterior Lighting System Diagnostic Tests
---Instrumentation And Warning System
Instrumentation And Warning System Circuit Troubleshooting
Instrumentation And Warning System Symptom Chart
Instrumentation And Warning System Diagnostic Tests
Interior Lighting And Horn System
Interior Lighting And Horn System Circuit Operation
Interior Lighting And Horn System Circuit Troubleshooting
Interior Lighting And Horn System Symptom Chart
Interior Lighting And Horn System Diagnostic Tests
---Power Mirror System
Power Mirror Circuit Operation
Power Mirror Circuit Troubleshooting
Power Mirror System Symptom Chart
Power Mirror System Diagnostic Tests
48. ---Power Seat System
Power Seat System Circuit Operation
Power Seat System Circuit Troubleshooting
Power Seat System Symptom Chart
Power Seat System Diagnostic Tests
---Starting System
Starting System Circuit Operation
Starter Motor Circuit Troubleshooting
Starting System Symptom Chart
Starting System Diagnostic Tests
---Wiper/Washer System
Wiper/Washer System Circuit Operation
Wiper/Washer System Circuit Troubleshooting
Wiper/Washer System Symptom Chart
Wiper/Washer System Diagnostic Tests
--Standard Instrumentation Programming And Fault Codes
--Instrumentation Programming
General Information
Operation Setup
Controller Configuration
Configuration/Calibration Mode
Fault Code Retrieval
---Symptom Based Faults - No Fault Codes
Instrumentation Display Will Not Illuminate When Key Is Turned On - No Fault
Code
The Tractor Will Start But The Display Does Not Illuminate - No Fault Code
---Standard Instrumentation Controller Fault Codes
Fault Code Inst 1015 Seat Switch Stuck Closed
Fault Code Inst 3010 Pto Shaft Speed Sensor Failure
Fault Code Inst 3020 Engine Speed Sensor Failed In Engine Controller
Fault Code Inst 5010 Engine Oil Pressure Sensor Failed In Engine Controller
Fault Code Inst 10031 Controller Memory Error
Fault Code Inst 10032 Controller Memory Error
Fault Code Inst 10033 Controller Memory Error
Fault Code Inst 10034 Controller Memory Error
Fault Code Inst 10035 Controller Memory Error - Loss Of Valid Radar
Configuration Information
49. Fault Code Inst 11011 Fuel Level Sensor Signal Too Low
Fault Code Inst 12011 Communication Lost With Armrest Controller
Fault Code Inst 12021 Communication Lost With Remote Hydraulic Controller
Fault Code Inst 12031 Communication Lost With Hitch Controller
Fault Code Inst 12043 Communication Lost With Data Bus And All Other
Controllers
Fault Code Inst 12051 Communication Lost With Pto Controller
Fault Code Inst 12071 Communication Lost With Transmission Controller
Fault Code Inst 12081 Communication Lost With Performance Controller
Fault Code Inst 12091 Communication Lost With Engine Controller
Fault Code Inst 13010 Engine Coolant Temperature Sensor Failed In Engine
Controller
Fault Code Inst 13011 Engine Coolant Temperature Sensor Signal Too Low
Fault Code Inst 13012 Engine Coolant Temperature Sensor Signal Too High
Fault Code Inst 13021 Transmission Oil Temperature Sensor Signal Too Low
Fault Code Inst 13022 Transmission Oil Temperature Sensor Signal Too High
Fault Code Inst 13040 Air Intake Temperature Sensor Failed In Engine Controller
Fault Code Inst 13051 Air To Air Intake Temperature Sensor Signal Too Low
Fault Code Inst 13052 Air To Air Intake Temperature Sensor Signal Too High
Fault Code Inst 53001 Standard Instrumentation Configuration Is Incorrect
Fault Code 65535 Memory Not Cleared From The Factory
---Tire Radius Codes
Tire Average Rolling Radius Chart
---Schematic Foldouts
Data Bus Sections 12 Through 18
Instrument Cluster
Transmission
Transmission Control System
Pto Controller System
Hitch Control System (Edc)
Auxiliary Control System
Seat
--Hitch Controller Calibration And Fault Codes
---Hitch Controller Calibration
Setup Process
Requirements For Calibration
Hitch Setup Main Menu
50. Hitch Calibration Menu
Hitch Setting Menu
Hitch View Menu
---Fault Code Retrieval
---Hitch Failure Modes
Calibration Fault Codes
Performance Fault Codes
---
Symptom Based Faults - No Fault Codes
Comm Fault / Hitch Off Line
Hitch Will Not Raise
Hitch Will Not Lower
Hitch Will Not Raise When Remote Raise Switch Is Operated
Hitch Will Not Lower When Remote Lower Switch Is Operated
Hitch Will Not Capture At Start Up
Hitch Raises On Its Own When Tractor Is Moving And Lowers When Tractor Stops
Moving
---Hitch Controller Fault Codes
Fault Code Hitch 1010 Hitch Up/Down Switch Failure
Fault Code Hitch 1020 Slip Select Switch Failure
Fault Code Hitch 1030 Slip Set Switch Failure
Fault Code Hitch 3010 Transmission Speed Sensor Failed
Fault Code Hitch 3020 Wheel Slip Sensing Error
Fault Code Hitch 3030 Engine Speed Error
Fault Code Hitch 4019 Right Draft Pin Failure
Fault Code Hitch 4029 Left Draft Pin Failure
Fault Code Hitch 4039 Both Draft Pins Failed
Fault Code Hitch 6014 Hitch Lower Solenoid Failed Open Or Shorted To Ground
Fault Code Hitch 6015 Hitch Lower Solenoid Shorted To 12 Volts
Fault Code Hitch 6024 Hitch Raise Solenoid Failed Open Or Shorted To Ground
Fault Code Hitch 6025 Hitch Raise Solenoid Shorted To 12 Volts
Fault Code Hitch 8001 Battery Voltage Less Than 98 Volts
Fault Code Hitch 8002 Battery Voltage Too High
Fault Code Hitch 9301 Hitch Raise Valve Threshold Is Too High During Calibration
Fault Code Hitch 9302 Hitch Raise Valve Threshold Is Too Low During Calibration
Fault Code Hitch 9303 Full Raise Current Out Of Range
Fault Code Hitch 9304 Hitch Position Is Not At Maximum
51. Fault Code Hitch 9306 Hitch Lower Valve Threshold Is Too High During Calibration
Fault Code Hitch 9307 Hitch Lower Valve Threshold Is Too Low During Calibration
Fault Code Hitch 9308 Time Allowed For Calibration Has Expired
Fault Code Hitch 9309 Hitch Position At The Bottom Of Travel Is Not Within
Specification
Fault Code Hitch 9310 Range Of The Hitch Position Is Not Within Specification
Fault Code Hitch 9311 Ratio Of Position Command To Rockshaft Range Is Not
Within Specification
Fault Code Hitch 9312 Selected Pin Is Connected To The Left Side Rather Than The
Right Side
Fault Code Hitch 9313 Hitch Is Calibrated As Position Only
Fault Code Hitch 9314 Right Draft Pin No Load Offset Voltage Out Of Range
Fault Code Hitch 9315 Left Draft Pin No Load Offset Voltage Outside Normal
Range
Fault Code Hitch 9316 ‘No Load’ Offset Voltage Out Of Range For Both Draft Pins
Fault Code Hitch 9317 Hitch Controller Requires Calibration
Fault Code Hitch 9318 Engine Speed Too Low For Hitch Lower Calibration
Fault Code Hitch 9319 Hitch Is Calibrated As Position Only
Fault Code Hitch 9320 Calibration Aborted Due To Tractor Moving
Fault Code Hitch 9321 No Engine Speed During Hitch Calibration
Fault Code Hitch 10030 Controller Memory Failure
Fault Code Hitch 10060 Controller Relay Failure Or Hitch Valves Shorted To Power
Fault Code Hitch 10061 Hitch Raise/Lower Solenoids Circuit Failed Open
Fault Code Hitch 10071 Controller Internal Failure
Fault Code Hitch 10072 Controller Internal Failure
Fault Code Hitch 10090 Controller Internal Failure
Fault Code Hitch 11010 Load Command Potentiometer Failure
Fault Code Hitch 11020 Drop Rate Command Potentiometer Failure
Fault Code Hitch 11030 Travel Range Potentiometer Failure
Fault Code Hitch 11050 Upper Limit Potentiometer Failure
Fault Code Hitch 11069 Rockshaft Position Potentiometer Is Outside Normal
Operating Range
Fault Code Hitch 11070 Hitch Position Command Potentiometer Failure
Fault Code Hitch 12011 Communication Lost With The Armrest Controller
Fault Code Hitch 12031 Communication Lost With The Data Bus
Fault Code Hitch 12041 Communication Lost With The Instrument Controller
Fault Code Hitch 52230 Hitch Position Is Above Upper Limit Setting
52. Fault Code Hitch 52260 Up/Down Fender Switch Failure
Fault Code Hitch 65535 Memory Not Cleared From The Factory
---Schematic Foldouts
Can Data Bus - Front To Rear Harness
Instrument Cluster
Armrest Controller (Aru) Section 46
Armrest Controller (Aru) Section 47
Armrest Controller (Aru) Section 48
Armrest Controller (Aru) Section 49 And Hitch Control System (Edc)
Hitch Control System (Edc)
--Transmission Controller(With Suspended Axle) Calibration And Fault Codes
Transmission System Components
Transmission Controller Connector Wire/Pin Removal And Installation Procedure
Fault Code Retrieval
---Transmission Controller Configuration And Calibration
Important General Information
When Calibration Is Required
Trans View Mode
Trans Setup Mode
Clutch Calibration Procedure
Calibration Error Messages
Gear Default Mode
Fault Code Trans 11 Master Clutch Potentiometer Open Circuit Or Short To
Ground
Fault Code Trans 12 Master Clutch Potentiometer Short To 12 Volts Or Short To 5
Vreff
Fault Code Hitch 24 The Transmission Clutches Are Not Calibrated
Trans 37 Boc Switch Open Circuit Or Neutral Relay Stuck Open
Trans 38 Shuttled To Reverse When No Wheel Speed Signal
Fault Code Trans 47 Clutch Position Sensor Not Agree With Boc Switch
Trans 48 Boc Switch Or Neutral Relay Short Circuit
Trans 50 Park Brake Is Powered Off When In Park
Trans 51 Fnrp Pod Indicates Forward Or Reverse Is On When Park Is On
Trans 52 Park Brake Is Stuck On When Commanded Off
Trans 53 5 Volt Reference Voltage Too High
Trans 54 5 Volt Reference Voltage Too Low
Trans 59 Fnrp Pod In Illogical State (Two Position On At Same Time)
53. Trans 60 Fnrp Pod In Illogical State (In No Position)
Trans 66 Fnrp Pod Forward Switch Is Shorted To Ground Or Open Circuit
Trans 67 Fnrp Pod Forward Switch Is Shorted To Power
Trans 68 Fnrp Pod Reverse Switch Is Shorted To Ground Or Open Circuit
Trans 69 Fnrp Pod Reverse Switch Is Shorted To Power
Trans 70 Battery Voltage Is Too Low For Clutch Solenoid Operation
Trans 77 No Signal From Wheel Speed Sensor
Trans 78 Transmission Regulated Pressure Accumulator Is Discharged
Trans 79 Engine Rpm From The Alternator Is Measured Too High
Trans 80 Wheel Speed Sensor Is Measured Too High
Trans 81 Transmission Clutches Are Slipping
Fault Code Trans 103 Odd Clutch Solenoid Or Its Wiring Failed Open Or Shorted To
Ground
Fault Code Trans 104 Even Clutch Solenoid Or Its Wiring Failed Open Or Shorted
To Ground
Fault Code Trans 105 C1-2 Clutch Solenoid Or Its Wiring Failed Open Or Shorted
To Ground
Fault Code Trans 106 C3-4 Clutch Solenoid Or Its Wiring Failed Open Or Shorted
To Ground
Fault Code Trans 107 C5-6 Clutch Solenoid Or Its Wiring Failed Open Or Shorted
To Ground
Fault Code Trans 108 Master Clutch Solenoid Circuit Failed Open Or Shorted To
Ground
Fault Code Trans 109 Low Clutch Solenoid Or Its Wiring Failed Open Or Shorted To
Ground
Fault Code Trans 110 Mid Clutch Solenoid Or Its Wiring Failed Open Or Shorted To
Ground
Fault Code Trans 111 High Clutch Solenoid Or Its Wiring Failed Open Or Shorted
To Ground
Fault Code Trans 112 Reverse Clutch Solenoid Circuit Failed Open Or Shorted To
Ground
Fault Code Trans 113 Creeper Clutch Solenoid Circuit Failed Open Or Shorted To
Ground
Fault Code Trans 114 Even Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 115 Odd Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
54. Fault Code Trans 116 C1-2 Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 117 C3-4 Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 118 C5-6 Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 119 Master Clutch Solenoid Coil Shorted Or Its Wiring Shorted
To Power
Fault Code Trans 120 Low Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 121 Mid Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 122 High Clutch Solenoid Coil Shorted Or Its Wiring Shorted To
Power
Fault Code Trans 123 Reverse Clutch Solenoid Coil Shorted Or Its Wiring Shorted
To Power
Fault Code Trans 124 Creeper Clutch Solenoid Coil Shorted Or Its Wiring Shorted
To Power
Trans 125 Odd Clutch Is Not Calibrated
Trans 126 Even Clutch Is Not Calibrated
Trans 127 C1-2 Clutch Is Not Calibrated
Trans 128 C3-4 Clutch Is Not Calibrated
Trans 129 C5-6 Clutch Is Not Calibrated
Trans 130 Low Range Clutch Is Not Calibrated
Trans 131 Mid Range Clutch Is Not Calibrated
Trans 132 High Range Clutch Is Not Calibrated
Trans 133 Reverse Clutch Is Not Calibrated
Trans 134 Master Clutch Is Not Calibrated
Trans 135 Communication Lost With The Armrest Controller
Trans 136 Communication Lost With The Instrumentation Controller
Trans 137 Front Suspension Upper Lock Solenoid Circuit Shorted Or Open Circuit
Trans 138 Front Suspension Raise Solenoid Circuit Shorted Or Open Circuit
Trans 139 Front Suspension Lower Solenoid Circuit Shorted Or Open Circuit
Trans 140 Front Suspension Position Is Above The Expected Absolute Limit
Trans 141 Front Suspension Position Is Below The Expected Absolute Limit
Trans 142 Front Suspension Travel Range Has Not Been Calibrated
Trans 143 Front Suspension Position Is Above The Upper Suspension Range
55. Trans 144 Front Suspension Position Is Below The Lower Suspension Range
Trans 145 Front Suspension Lower Lock Solenoid Circuit Shorted Or Open Circuit
Trans 147 Regulated System Pressure Below 290 Psi
Trans 148 Backup Alarm Circuit Shorted Or Open
Schematic - Databus
Schematic Section 37, 38, 39
Shematic Section 40
--Armrest Controller Calibration And Fault Codes
---Armrest Controller Calibration
General Information
Armrest Main Menu
Hitch Menu
Throttle Menu
Remote Valve Menu
Mfd Menu
Transmission Menu
Parameter Display Menu
Exit Calibration
Fault Code Retrieval
---Armrest Controller Fault Codes
Fault Code Arm 19 The Throttle Lever Potentiometer Failure
Fault Code Arm 29 The 1St Remote Hydraulic Control Lever Potentiometer Failure
Fault Code Arm 39 The 2Nd Remote Hydraulic Control Lever Potentiometer
Failure
Fault Code Arm 49 The 3Rd Remote Hydraulic Control Lever Potentiometer
Failure
Fault Code Arm 59 The 4Th Remote Hydraulic Control Lever Potentiometer Failure
Fault Code Arm 69 Hitch Position Control Lever Potentiometer Failure
Fault Code Arm 79 Hitch Load Control Potentiometer Failure
Fault Code Arm 89 The 1St Remote Hydraulic Flow Control Failure
Fault Code Arm 99 The 2Nd Remote Hydraulic Flow Control Failure
Fault Code Arm 109 The 3Rd Remote Hydraulic Flow Control Failure
Fault Code Arm 119 The 4Th Remote Hydraulic Flow Control Failure
Fault Code Arm 129 The 5Th Remote Hydraulic Flow Control Potentiometer
Failure
Fault Code Arm 139 The Remote Hydraulic Timer Control Failure
Fault Code Arm 149 The Hitch Upper Limit Control Failure
56. Fault Code Arm 159 The Hitch Drop Rate Control Failure
Fault Code Arm 169 The Hitch Travel Control Failure
Fault Code Arm 1029 Remote Hydraulic Control Selection Switch 5 Failure
Fault Code Arm 1039 Pto On/Off Control Switch Failure
Fault Code Arm 1049 Hitch Up/Down Switch Failure
Fault Code Arm 1059 Slip Limit Switch Failure
Fault Code Arm 1069 Mfd Switch Failure
Fault Code Arm 1079 Diff Lock Switch Failure
Fault Code Arm 1089 Programmable Up/Down Switch Failure
Fault Code Arm 1099 Remote Set Switch Failure
Fault Code Arm 1109 Hand Throttle Idle Validation Switch Failure
Fault Code Arm 8011 Battery Voltage Low
Fault Code Arm 9011 Controller Memory Error
Fault Code Arm 9012 Controller Memory Error
Fault Code Arm 9013 Controller Memory Error
Fault Code Arm 9014 Controller Memory Error
Fault Code Arm 9015 Controller Memory Error
Fault Code Arm 9021 Hitch Position Command Potentiometer Calibration Error
Fault Code Arm 9031 Hand Throttle Potentiometer Calibration Error
Fault Code Arm 10091 Controller Internal Failure
Fault Code Arm 12013 Communication Lost With The Data Bus
Fault Code Arm 65535 Memory Not Cleared From The Factory
---Schematic Foldouts
Armrest Controller (Aru) Section 46
Armrest Controller (Aru) Section 47
Armrest Controller (Aru) Section 48
Armrest Controller (Aru) Section 49 And Hitch Control System (Edc) Section 50
--Remote Hydraulics Controller Calibration And Fault Codes
---Remote Hydraulics Controller Calibration
Requirements For Calibration
Aux Set Main Menu
Aux View Menu
Aux Adjust Menu
Aux Setup Menu
Aux Cal Menu
Requirements For Calibration
Calibration Process
57. If Equipped With Megaflow
---Fault Code Retrieval
---Passive Terminator Bench Test
---Remote Valve Controller Fault Codes
Fault Code Aux 1010 Set Extend Limit Switch Failure
Fault Code Aux 1020 Set Retract Limit Switch Failure
Fault Code Aux 1030 Remote Function Control 1 Error
Fault Code Aux 1040 Remote Function Control 2 Error
Fault Code Aux 1050 Remote Function Control 3 Error
Fault Code Aux 1060 Remote Function Control 4 Error
Fault Code Aux 1090 Remote Hydraulic Control Switch 5 Failure
Fault Code Aux 1100 Remote Hydraulic Control Switch 5 Failure
Fault Code Aux 8011 Battery Voltage Less Than 98 Volts
Fault Code Aux 8012 Battery Voltage Too High
Fault Code Aux 9009 Controller Memory Or Configuration Error
Fault Code Aux 9019 - Controller Memory Error - Loss Of Operator Adjustment
Data
Fault Code Aux 9029 - Controller Memory Error - Loss Of Valve Calibration Data
Fault Code Aux 11010 The 1St Remote Hydraulic Control Lever Failure
Fault Code Aux 11020 The 2Nd Remote Hydraulic Control Lever Failure
Fault Code Aux 11030 The 3Rd Remote Hydraulic Control Lever Failure
Fault Code Aux 11040 The 4Th Remote Hydraulic Control Lever Failure
Fault Code Aux 11060 The 1St Variable Flow Control Failure
Fault Code Aux 11070 The 2Nd Variable Flow Control Failure
Fault Code Aux 11080 The 3Rd Variable Flow Control Failure
Fault Code Aux 11090 The 4Th Variable Flow Control Failure
Fault Code Aux 11100 The 5Th Variable Flow Control Failure
Fault Code Aux 11110 The Timer Control Failure
Fault Code Aux 12011 Communication Lost With The Armrest Controller
Fault Code Aux 12041 Communication Lost With The
Fault Code Aux 12081 Communication Lost With The Performance Monitor Unit
(Pmu)
Fault Code Aux 51011 Remote Valve Supply Voltage Out Of Range Low
Fault Code Aux 51012 Remote Valve Supply Voltage Out Of Range High
Fault Code Aux 51029 Valve Power Supply Relay Contact Out Of Range High
Fault Code Aux 51031 Controller Internal Failure
Fault Code Aux 51032 Controller Internal Failure
58. Fault Code Aux 51039 Controller Internal Failure
Fault Code Aux 51041 Controller Internal Failure
Fault Code Aux 51042 Controller Internal Failure
Fault Code Aux 51049 Controller Internal Failure
Fault Code Aux 51053 1St Lower Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51054 1St Raise Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51056 1St Raise Solenoid Failed Open Or Short Circuit
Fault Code Aux 51063 2Nd Lower Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51064 2Nd Raise Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51065 2Nd Lower Solenoid Failed Open Or Short Circuit
Fault Code Aux 51073 3Rd Lower Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51074 3Rd Raise Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51075 3Rd Lower Solenoid Failed Open Or Short Circuit
Fault Code Aux 51083 4Th Lower Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51084 4Th Raise Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51086 4Th Raise Solenoid Failed Open Or Short Circuit
Fault Code Aux 51093 5Th Lower Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51094 5Th Raise Coil Solenoid Shorted To 12 Volts
Fault Code Aux 51095 5Th Lower Solenoid Failed Open Or Short Circuit
Fault Code Aux 51096 5Th Raise Solenoid Failed Open Or Short Circuit
Fault Code Aux 51101 Invalid Software Instruction Execution
Fault Code Aux 51102 Invalid Software Instruction Execution
Fault Code Aux 51103 Invalid Software Instruction Execution
Fault Code Aux 51104 Invalid Software Instruction Execution
Fault Code Aux 51105 Invalid Software Instruction Execution
Fault Code Aux 51106 Invalid Software Instruction Execution
Fault Code Aux 51107 Invalid Software Instruction Execution
Fault Code Aux 51108 Invalid Software Instruction Execution
Fault Code Aux 51109 Invalid Software Instruction Execution
Fault Code Aux 51111 Invalid Software Instruction Execution
Fault Code Aux 51112 Invalid Software Instruction Execution
Fault Code Aux 51113 Invalid Software Instruction Execution
Fault Code Aux 51114 Invalid Software Instruction Execution
Fault Code Aux 51115 Invalid Software Instruction Execution
Fault Code Aux 51116 Invalid Software Instruction Execution
Fault Code Aux 51117 Invalid Software Instruction Execution
Fault Code Aux 51118 Invalid Software Instruction Execution
59. Fault Code Aux 51119 Invalid Software Instruction Execution
Fault Code Aux 51121 Invalid Software Instruction Execution
Fault Code Aux 51122 Invalid Software Instruction Execution
Fault Code Aux 51123 Invalid Software Instruction Execution
Fault Code Aux 51124 Invalid Software Instruction Execution
Fault Code Aux 51125 Invalid Software Instruction Execution
Fault Code Aux 51126 Invalid Software Instruction Execution
Fault Code Aux 51127 Invalid Software Instruction Execution
Fault Code Aux 51128 Invalid Software Instruction Execution
Fault Code Aux 51129 Invalid Software Instruction Execution
Fault Code Aux 51131 Invalid Software Instruction Execution
Fault Code Aux 51132 Invalid Software Instruction Execution
Fault Code Aux 51133 Invalid Software Instruction Execution
Fault Code Aux 51134 Invalid Software Instruction Execution
Fault Code Aux 51135 Invalid Software Instruction Execution
Fault Code Aux 51136 Invalid Software Instruction Execution
Fault Code Aux 51137 Invalid Software Instruction Execution
Fault Code Aux 51138 Invalid Software Instruction Execution
Fault Code Aux 51139 Invalid Software Instruction Execution
Fault Code Aux 51141 Invalid Software Instruction Execution
Fault Code Aux 51142 Invalid Software Instruction Execution
Fault Code Aux 51143 Invalid Software Instruction Execution
Fault Code Aux 51144 Invalid Software Instruction Execution
Fault Code Aux 51145 Invalid Software Instruction Execution
Fault Code Aux 51146 Invalid Software Instruction Execution
Fault Code Aux 51147 Invalid Software Instruction Execution
Fault Code Aux 51148 Invalid Software Instruction Execution
Fault Code Aux 51149 Invalid Software Instruction Execution
Fault Code Aux 51200 Set Limit Switch Failure
Fault Code Aux 51250 Remote Hydraulic Control Switch 5 Failure
Fault Code Aux 51261 Scraper Sensor Supply Out Of Range Low
Fault Code Aux 51262 Scraper Sensor Supply Out Of Range High
Fault Code Aux 51401 - Implement Feedback #1 Out Of Range Low
Fault Code Aux 51402 - Implement Feedback #1 Out Of Range High
Fault Code Aux 51411 - Implement Feedback #2 Out Of Range Low
Fault Code Aux 51412 - Implement Feedback #2 Out Of Range High
Fault Code Aux 65535 Memory Not Cleared From The Factory
60. ---Schematic Foldouts
Instrument Cluster Section 24, Instrument Cluster Section 25, And Instrument
Cluster Section 26
Armrest Controller (Aru) Section 46
Armrest Controller (Aru) Section 47
Armrest Controller (Aru) Section 49 And Hitch Control System (Edc) Section 50
--Pto Controller
---Pto Controller Configuration
General Information
---Pto Main Menu
---Pto Speed Menu
Brake Lamp Menu
View Menu
---Fault Code Retrieval
Symptom Based Faults - No Fault Codes
“Pto Off Line” Appears On Display
Pto Will Not Engage - “Turn Pto Off” Is On Display
Pto Has No Modulation When Turned On
The Differential Lock Has Problems
Pto Controller Fault Codes
Fault Code Pto 1010 Pto On/Off Switch Failure
Fault Code Pto 1016 Pto On Switch Wire From Armrest To Pto Failed Open
Fault Code Pto 1017 Pto On Switch Wire From Armrest To Pto Failed Short
Fault Code Pto 1030 Difflock Switch Failure
Fault Code Pto 1040 Mfd Switch Failure
Fault Code Pto 1050 Mfd Switch Failure
Fault Code Pto 1060 Difflock Switch Failure
Fault Code Pto 1110 Difflock Switch Failure
Fault Code Pto 1120 Mfd Switch Failure
Fault Code Pto 3020 Engine Speed Error
Fault Code Pto 6013 Pto Solenoid Open Circuit
Fault Code Pto 6019 Pto Solenoid Short Circuit
Fault Code Pto 6084 Difflock Solenoid Failed Open Or Short Circuit
Fault Code Pto 6094 Mfd Solenoid Failure
Fault Code Pto 7014 Brake Light Relay Failure
Fault Code Pto 9061 Pto Speed Sensor And Pto Shaft Sensor Connections
Swapped
61. Fault Code Pto 9071 No Pto Shaft Size Signal When Configured For It
Fault Code Pto 9081 Pto Speed Sensor Configuration Error
Fault Code Pto 10031 Controller Memory Failure
Fault Code Pto 10033 Battery Voltage Less Than 98 Volts
Fault Code Pto 10035 Controller Failure
Fault Code Pto 10061 Pto Solenoid Power Supply Relay Contact Voltage Out Of
Range High
Fault Code Pto 54040 Hitch Raised Signal Failed In The Hitch Controller
Fault Code Pto 54050 Wheel Slip Sensing Error In The Instrumentation Controller
Fault Code Pto 54060 Ground Speed Signal Failed In The Instrumentation
Controller
Fault Code Pto 54070 Engine Hours Signal Error In The Instrument Controller
Fault Code Pto 54080 Transmission Oil Temperature Sensor Failed In The
Instrument Controller
Fault Code Pto 54090 Trailed Implement Raised Signal Failed In The Performance
Controller
Fault Code Pto 54120 Communication Lost With The Armrest Controller
Fault Code Pto 54130 Communication Lost With The Instrumentation Controller
Fault Code Pto 54150 Communication Lost With The Hitch Controller
Fault Code Pto 54170 Communication Lost With The Performance Controller
Fault Code Pto 54211 Pto Clutch Slipping Too Much
Fault Code Pto 54221 No Shaft Rotation Following Engagement
Fault Code Pto 54241 Pto Shaft Is Spinning When Engine Is Off
Fault Code Pto 54251 Pto Shaft Is Spinning When Clutch Is Off
Fault Code Pto 54261 Engine Stalled When The Pto Was Running
Fault Code Pto 54272 Pto Shaft Overspeed Detected
Fault Code Pto 54282 Pto Not Reach Lock Up Speed Within 6 Seconds Of Being
Turned On
Fault Code Pto 65535 Memory Not Cleared From The Factory
---Fold Out Schematic Pages
Can Data Bus - Front To Rear Harness
Instrument Cluster - Section 24, 25, 26
Optional Front Hitch Lamps - Section 27
Forward Neutral Reverse Park (Fnrp) - Section 34, 35
Pto Controller System - Section 44, 45
Armrest Controller (Aru) - Section 46
Armrest Controller (Aru) - Section 49
62. Hitch Control System (Edc) - Section 50
Hitch Control System (Edc) - Section 51, 52
--Performance Monitor Controller Fault Codes
Fault Code Retrieval
---Performance Monitor Fault Codes
Fault Code Perf 10031 Controller Memory Error
Fault Code Perf 10032 Controller Memory Error
Fault Code Perf 10033 Controller Memory Error
Fault Code Perf 10034 Controller Memory Error
Fault Code Perf 10035 Controller Memory Error
Fault Code Perf 12011 Communication Lost With Armrest Controller
Fault Code 12031 Communication Lost With Hitch Controller
Fault Code Perf 12041 Communication Lost With The Instrumentation Controller
Fault Code Perf 12083 Communication Lost With The Data Bus
Fault Code Perf 12091 Communication Lost To The Engine Controller
Fault Code Perf 65535 Memory Not Cleared From The Factory
---Schematic Diagrams
Data Bus - Section 12, 13, 14, 15, 16, 17, 18
Instrument Cluster - Section 24, 25, 26
Optional Front Hitch Lamps - Section 27
Armrest Controller (Aru) Section 59 And Hitch Control System (Edc) Section 50
Hitch Control System (Edc) Section 51 And 52
--Instrument Cluster (Icu2)Tg Series P.I.N. Jaw 137300 And After Programming
And Fault Codes
---Instrument Cluster (Icu2)
Warning/Fault Displays
Critical Warning Displays - Level 1
Non-Critical Displays - Level 2
Deluxe Monitor Display (If Equipped)
---Instrumentation Programming
General Information
Operation Setup
---Radar Calibration
Controller Configuration
Configuration/Calibration Mode
---
Fault Code Retrieval
63. Passive Terminator Bench Test
Symptom Based Faults - No Fault Codes
Standard Instrumentation Controller Fault Codes
---Armrest Controller Calibration
General Information
Entering Armrest Calibration
Hitch Menu
Throttle Menu
Remote Valve Menu
---Arm Mfd
---Arm Trans
View Menu
Exit Calibration
---Armrest Controller Fault Codes
---Transmission Controller Configuration And Calibration
Important General Information
When Calibration Is Required
To Access These Menus:
Trans View Mode
Trans Setup Mode
Clutch Calibration Procedure
Calibration Error Messages
Gear Default Mode
---Transmission Controller Fault Codes
---Remote Hydraulics Controller Calibration
Requirements For Calibration
Aux Set Main Menu
Aux View Menu
Aux Adjust Menu
Aux Setup Menu
Aux Cal Menu
Calibration Process
If Equipped With Megaflow
---Remote (Aux) Controller Fault Codes
---Hitch Controller Calibration
Setup Process
Requirements For Calibration
64. Hitch Setup Main Menu
Hitch Calibration Menu
Hitch Setting Menu
Hitch View Menu
---Hitch Controller Fault Codes
---Pto Controller Configuration
General Information
Pto Main Menu
Pto Speed Menu
View Menu
---Symptom Based Faults - No Fault Codes
---Pto Controller Fault Codes
---Schematic Foldouts
Data Bus Sections 12 Through 18
Instrument Cluster
Transmission
Transmission Control System
---Pto Controller System
Hitch Control System (Edc)
Auxiliary Control System
Seat
-Pedal And Cab
--Pedal And Pedal Switch Adjustments
Inching Pedal Switch Adjustment
Brake Pedal Adjustments
--Cab Raise / Removal And Installation
Special Torques
Special Tools
Cab Raising Procedure
Cab Lowering Procedure
Cab Removal
Cab Installation
