This document provides service information for automatic transmissions in the J01 and J02 model series, including:
- Specifications for transmission components like the torque converter, clutches, gears, and oil pump.
- Inspection and adjustment procedures for parts like the torque converter, transmission, and oil pump.
- Troubleshooting guidance for issues like low output, high temperatures, noise, pressure problems, and leaks.
- Diagrams of the transmission oil circuit and pressure circuits in neutral, forward, and reverse ranges.
- Instructions for disassembly, assembly, testing, and adjustment of the transmission.
Caterpillar Cat DP50K Forklift Lift Trucks Service Repair Manual SN:ET28B-500...hdjksmemm
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Chassis, Mast and Options: Schematics
Diesel Engine: General Information
Diesel Engine: Maintenance Standards
Diesel Engine: Special Tools
Diesel Engine: Overhaul Instructions
Diesel Engine: Adjustments, Bench Test, Performance Tests
Diesel Engine: Engine Auxiliaries Removal and Installation
Diesel Engine: Engine Main Parts
Diesel Engine: Inlet and Exhaust System
Diesel Engine: Lubrication System
Diesel Engine: Cooling System
Diesel Engine: Fuel System
Diesel Engine: Electrical System
Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Caterpillar Cat DP50K Forklift Lift Trucks Service Repair Manual SN:ET28B-500...hdjksmemm
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Chassis, Mast and Options: Schematics
Diesel Engine: General Information
Diesel Engine: Maintenance Standards
Diesel Engine: Special Tools
Diesel Engine: Overhaul Instructions
Diesel Engine: Adjustments, Bench Test, Performance Tests
Diesel Engine: Engine Auxiliaries Removal and Installation
Diesel Engine: Engine Main Parts
Diesel Engine: Inlet and Exhaust System
Diesel Engine: Lubrication System
Diesel Engine: Cooling System
Diesel Engine: Fuel System
Diesel Engine: Electrical System
Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
6. TROUBLE DIAGNOSES AND CORRECTIONS
TROUBLE DIAGNOSES AND CORRECTIONS
Condition Probable cause Corrective action
Low output Torque converter
• Low oil pressure
(1) Insufficient oil quantity Add oil.
(2) Air sucked from suction side Retighten or change packing.
(3) Clogged oil filter Clean or replace.
(4) Worn oil pump (low discharge) Replace.
(5) Fatigue of regulator valve coil spring Replace.
(6) Malfunction of regulator valve spool Repair or replace.
(7) Worn piston ring or O.ring Replace.
• Break in stator free wheel cam Replace torque converter assembly .
• Seized stator free wheel Replace torque converter assembly.
• Broken blades or interference of blade Replace torque converter assembly .
Transmission
• Use of improper oil or air bubbles
(1) Air sucked from suction side Replace.
Retighten or change packing.
(2) Air bubbles due to too low torque Adjust.
converter pressure
(3) Water in oil Change oil.
• Improper position of brake shift spool Adjust.
and link lever
• Slippery clutch
(1) Low main pressure Replace oil pump, control valve.
(2) Wear on piston ring'or O.ring Replace.
(3) Break in clutch piston Replace.
(4) Seizure or drag of clutch plate Replace.
Unusual rise of oil Torque converter
temperature
• Improper oil quantity Add or reduce oil.
• Clogged oil filter (insufficient circulating Clean or replace .
quantity)
• Interference of wheel vane Replace torque converter assembly .
• Faulty stator free wheel Replace torque converter assembly.
• Air sucked into system. Retighten or change gasket .
• Water oil tank or transmission case Change oil.
• To large resistance in piping (insufficient Repair or replace .
circulating quantity)
• Worn or seized bearing Repair or replace .
• Faulty instrument Replace .
AT-5
7. TROUBLE DIAGNOSES AND CORRECTIONS
Condition Probable cause Corrective action
Unusual rise of oil Transmission
temperature
• Dragging of clutch Replace clutch plate.
• Faulty instrument Replace.
• Worn or seized bearing Replace.
Noisy operation Torque converter
• Break in drive plate Replace drive plate.
• Worn or faulty bearing Replace torque converter assembly.
• Interference of vane wheel Replace torque converter assembly.
• Loose bolt Retighten or replace.
• Worn spline Replace torque converter assembly.
• Noise in gear pump Repair or replace.
Transmission
• Dragging of clutch due to seizure Replace clutch plate.
• Worn or seized bearing Replace.
• Break in gear Replace.
• Loose bolt Retighten or replace.
• Worn spline Replace.
• Cavitation caused by clogged strainer Clean or replace.
Unusual main pressure/ Too high pressure
torque converter oil
• Clogged oil filter (outlet side) Clean .
pressure
Malfunction of regulator valve Repair or replace valve .•
Clean or repair.
• Too large resistance in piping Repair.
• Cold weather (when high viscosity oil is Repair.
used)
• Faulty instrument Replace.
• Use of improper oil Change oil .
Too low pressure
• Faulty gear pump (wear) Replace.
• Excessive oil leak
(1) Faulty regulator valve coil spring Replace.
(2) Faulty regulator valve spool Repair or replace valve.
I
(3) Faulty modulator valve coil spring Replace.
I
• Air is sucked into system . Retighten or change packing.
, • Insufficient oil Add .
i
rO
Clogg,d oil fiI'" Clean or replace.
Transmission
• Excessive oil leak Replace .
• Faulty instrument Replace.
AT-6
8. Condition
TROUBLE DIAGNOSES AND CORRECTIONS
Probable cause Corrective action
Oil leak from torque
conv.erter/transmission
No transmission of
power
• Oil leak from oil seal
• Oil leak from jointing surfaces of case
• Oil leak from joint or pipe
• Oil leak from drain plug
• Cracks or blowholes
• Flowing out of oil from transmission case
and tank
• Excessive oil
Torque converter
• Break in drive plate
• Insufficient oil
• Faulty oil pump driving system
• Broken shaft
• No oil pressure
Transmission
• Insufficient oil
• Improper location of inching spool and
link lever
• Improper location of forward/reverse
spool and link lever
• Clutch acting in both directions
(1) Faulty piston ring of servo case
(2) Clutch seizure/deformation
(3) Broken conical plate
• Seized clutch
• Broken shaft
• Break in clutch drum (snap ring groove)
• Broken snap ring for clutch drum
• Foreign matter caught in oil passage to
clutch
• Worn shaft spline
AT-7
Replace oil seal. Replace pump boss,
coupling, etc.
Retighten bolts or change packing.
Repair or replace pipe gasket.
Retighten or replace gasket.
Repair or replace.
Change oil.
Retighten or replace packing.
Repair.
Reduce oil.
Replace.
Add oil.
Replace.
Replace.
Replace.
Add oil.
Adjust.
Adjust.
Replace.
Replace.
Replace.
Replace.
Replace .
Replace .
Replace.
Clean or replace.
Replace.
9. Oil PASSAGES FROM Oil
STRAINER TO CONTROL VALVE
BODY
Oil circuit in transmission case
OIL CIRCUIT
OIL CIRCUIT
FAT014
Oil circuit in oil pump cover
Transmission case
FAT015
AT-8
10. OIL CIRCUIT
Oil circuit in transmission cover
"'I -= From pressure regulator valve
To mchmg va ve 'i ()0 n
To pressure regUl~to~ ~ a
valve ri'= <f) Q 0
I
I I
I I
I I ()
d nloo
To oil cooler
OIL PASSAGES FROM
CONTROL VALVE BODY TO
MAIN SHAFT
Oil circuit in servo case
........... ------ -.Transmission cover~
1, ~
~ -~
Oil channels in case face
7:
AT-9
FAT016
FAT017
FAT018
11. OIL PRESSURE CIRCUIT DIAGRAM
OIL PRESSURE CIRCUIT DIAGRAM
NEUTRAL RANGE
~ Line pressure
Torque converter pressure
~ Inching pressure
~ Lubrication pressure
Select
lever
Check valve
...
Inching valve
Inching hrake pedal
Relief valve
t t
...
~"~=
~
Torque converter
relief valve
Oil
cooler
Drain and suction circuit
f1E=T~~-"".
'
~ •... ~Jlg
: .'<' ~::.: ~~. =:r c
1
...•••.•••••.•.•.•••:••.•:••••
) Bt= Iii '~-.-......•..•.:•...:..:.r~./
/ ....
Oil pump .. i.. .
ltrill
Oil strainer
Transmission case
FAT286
AT-10
16. REMOVAL AND
INSTALLATION
1. Remove differential carrier with
engine and transmission.
Refer to ER section for removal.
2. Separate engine from transmission
case.
3. Remove torque converter.
4. Remove oil pump.
S. Pull out drive pinion rear end
cover.
AUTOMATIC TRANSMISSION
PD015
6. Remove drive pinion fixing nut at
drive pinion rear end.
7. Remove differential carrier
mounting bolts, and remove dif-
ferential carrier from transmission
case.
AT-15
FPD017
8. To install, reverse order of re-
moval.
18. I. Remove oil level gauge.
2. Remove transmission cover fixing
bolts, and remove cover from case.
FAT035
3. Remove oil pump assembly.
4. Remove bearing cover CD from
torque converter side. Screw bolt
into the threaded hole in the center
of bearing cover and pull up bolt to
remove cover CD. Straighten lock
plate CID and remove nut @.
FAT185
AUTOMATIC TRANSMISSION
5. Pull out idler shaft toward dif-
ferential carrier.
When pulling out idler shaft, support
idler gear by hand as it must be left
inside transmission case.
FAT037
6. Remove servo case.
AT-17
7. Pul1 out clutch drum toward
torque converter.
FAT039
8. Remove reduction gear and dis-
tance piece from transmission case.
19. AUTOMATIC TRANSMISSION
01 L PUMP AND TORQUE CONVERTER
Torque converter assembly
]
T 30-40
(3.1 - 4.1,
22.30)
~
Oil pump housing
1
I,
L Oil pump cover
CfJ : N'm (kg-m, ft-lb)
FAT291
CONTROL VALVE
I. Remove seven control valve body
tightening bolts, and remove the valve
body.
2. Remove side plate.
Use care not to lose springs and
valves.
3. Remove two valve stopper bolts.
FAT293
FAT292
FAT051
1 Transmission cover
2 Control valve body
AT-18
20. AUTOMATIC TRANSMISSION
4. Pull out select valve toward select
lever side. Remove balls and springs.
CAUTION:
If select valve is pulled out by force in
the opposite direction, it will be dam.
aged by steel ball in the valve body.
6. Remove snap ring from check
valve body, and take off check valve
and spring.
5. Remove the following parts:
Check valve body, modulator piston,
spring, relief valve, pressure regulation
valve, inching valve.
1 Ball
2 Select valve
3 Check valve body
4 Modulator piston
5 Relief valve
6 Pressure regulator valve
7 Inching valve
FAT054
CLUTCH
I. Remove snap rings from forward
gear and reverse gear. Use snap ring
pliers. Then, remove main shaft
spacers, forward and reverse gears and
thrust washers.
2. Using special tool KV31101400,
press down spring retainer, and re-
move snap ring that secures retainer.
Then, remove spring retainer and
clutch piston spring.
FAT055
3. Remove snap ring from outside of
clutch drum. Remove retaining plate,
plates and piston.
4. Disassemble the opposite side in
the same manner.
I Clutch drum
2 Piston ring
3 Piston c1utch
4 Driven plates
5 Drive plates
6 Retaining plate
7 Snap ring
AT-19
8 Clutch piston spring
9 Spring retainer
10 Snap ring
11 Thrust washer
12 Reverse gear
13 Conical plate
FAT294
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. ASSEMBLY
TRANSMISSION
Assembly is in the reverse order of
disassembly, observe the following:
• Be sure to assemble thrust washer
on front of forward gear or re-
verse gear with its grooved side
facing the gear.
Gear side
FAT062
• Backlash of each gear.
Standard:
0.10 - 0.15 mm
(0.0039 - 0.0059 in)
II
FAT064
• Lateral runout of drive plate.
Standard:
Lessthan 0.2 mm (0.008 in)
Service limit:
0.5 mm (0.020 in)
FAT065
AUTOMATIC TRANSMISSION
TORQUE CONVERTER
Assembly is in the reverse order of
disassembly, observe the following:
• Measure diameter of oil pump
sleeve part contacting oil seal.
41.915 - 41.965 mm
(1.6502 -1.6522 in)
FAT295
FLUSHING TORQUE CONVERTER
Before reassembling torque converter,
flush its interior as follows:
1. Completely drain torque con-
verter oil.
CAUTION:
Repeatedly tilt torque converter to the
left and right' until oil is completely
drained.
Tilt torque converter to the left and
right repeatedly until remaining oil
is completely drained.
Gr~~D
'~J
• l
FAT274
2. Pour approximately 1.5 liter
(1-5/8 US qt, 1-3/8 Imp qt) of light
oil into torque converter. Rotate
torque converter elements with input
shaft, then drain oil. Repeat this pro-
cedure until oil is clean and free from
foreign matter.
AT-20
CAUTION:
After completely flushing torque con-
verter, completely drain light oil.
3. Pour approximately 1 liter (1-1/8
US qt, 7/8 Imp qt) of Automatic
Transmission- Fluid into torque con-
verter and flush in a manner similar to
step 2 above (two or three times).
OIL PUMP
Assembly is in the reverse order of
disassembly. Observe the following:
• Measure clearance between tooth
top of outer gear and crescent.
Standard:
0.14 - 0.21 mm
(0.0055 - 0.0083 in)
Service limit:
0.25 mm (0.0098 in)
23. AUTOMATIC TRANSMISSION
FAT059
FAT057
1 Drive plate
2 Driven plate
Driven plate thickness:
Standard:
1.5 -1.7 mm
(0.059 - 0.067 in)
Service limit:
1.4 mm (0.055 in)
FAT048
• Measure clearance between outer
gear and oil pump housing.
Standard:
0.05 . 0.20 mm
(0.0020 - 0.0079 in)
Service limit:
0.25 mm (0.0098 in)
• Measure clearance between inner
gear and pump cover and clearance
between outer gear and pump
cover.
Standard:
0.02 . 0.04 mm
(0.0008 - 0.0016 in)
Service limit:
0.25 mm (0.0098 in)
= ~
== =
• After assembling each clutch,
measure clearance between retain-
ing plate and snap ring.
Standard:
1.8 - 2.4 mm
(0.071 - 0.094 in)
Service limit:
6.5 mm (0.256 in)
• Measure width of servo ring grooves
on main shaft.
Standard:
2.26 . 2.29 mm
(0.0890 - 0.0902 in)
Service limit:
2.40 mm (0.0945 in)
TEST
LINE PRESSURE TEST
Tools and equipment
Oil pressure gauge assembly
(with adapters)
ST022lS000
Engine tachometer
Wrench
Sealing tape
Chock
FAT046
1 Oil pump housing
2 Outer gear
3 Inner gear
CLUTCH
Assembly IS m the reverse order of
disassembly. Observe the following:
• Check drive plate and driven plate
for wear. Replace if necessary.
Drive plate thickness:
Standard:
2.5 - 2.65 mm
(0.0984 - 0.1043 in)
Service limit:
2.2 mm (0.087 in)
FAT296
• Measure width of servo rings.
Standard:
2.11.2.16 mm
(0.0831 - 0.0850 in)
Service limit:
2.07 mm (0.0815 in)
Test procedures
1. Before testing, check coolant, en-
gine oil and torque converter oil; warm
up torque converter oil to operating
temperature.
2. Secure front and rear wheels with
chocks and apply hand brake.
3. Remove blind plug and connect
oil pressure gauge to its opening.
4. Mount engine tachometer.
5. Measure clutch oil pressure while
engine is running more than 1,000 rpm
with gears shifted into Forward or Re-
verse position.
6. Measure torque converter oil pres-
sure while engine is running more than
1,000 rpm.
AT-21