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a p p l i c at i o n N o t e


                                                                 ICP-Mass Spectrometry


                                                                 Author
                                                                 Kenneth Ong
                                                                 PerkinElmer, Inc.
                                                                 Singapore




Determination of                                  Introduction
                                                  The control of impurity levels in silicon-based
Impurities in Silica                              semiconductor devices is critical because even
                                                  ultratrace amounts of impurities, including
Wafers with the                                   alkali and alkali-earth elements and transition
                                                  metals, can cause defects, such as voltage
NexION 300S ICP-MS                                breakdown or high dark current.

    For quality control purposes, there are two types of silicon that are routinely analyzed: bulk
    silicon and the surface of silicon wafers. Bulk silicon analysis can be performed by totally
    digesting the silicon using a very aggressive acid, such as hydrofluoric acid (HF). Vapor phase
    decomposition is the most common method used for the surface analysis of silicon wafers
    and involves collecting impurities on the wafer surface using a very small amount of acid
    (typically HF) deposited on the surface as a droplet. This results in a typical sample volume
    of around 200 μL. For bulk silicon analysis, sample volume is not an issue; however, small
    sample volumes are desirable in order to minimize time-consuming sample preparation. As
    such, both types of silicon analyses require the ability to handle small sample volumes and
    high silicon matrices, as well as an HF-resistant sample introduction system. Since a typical
    analysis may take 2-3 minutes per sample, low-flow nebulizers with sample uptake rates
    from 20-100 μL/min are routinely used.
Table 1. Instrumental parameters and sample introduction components for the NexION 300S ICP-MS.
      Spray Chamber: 	 PFA Scott 	                                  Nebulizer: 	             20 µL/min PFA-ST
      Torch: 	            High Efficiency Quartz	                   Plasma Gas: 	            18 L/min
      Torch Injector: 	   PFA-Platinum	                             Auxiliary Gas: 	         1.1 L/min
      Sampler Cone: 	     Platinum 	                                RF Power: 	              1600 W
      Skimmer Cone:	      Platinum 	                                Integration Time: 	 1 sec/mass



    Adding to the complexity of the analysis for silicon            Several aliquots of the digested sample were then diluted
    impurities is the fact that many of the critical analytes are   to obtain samples containing 100, 500, 1000, 2000, and
    difficult to analyze by inductively coupled plasma mass         5000 ppm of Si. The final acid concentration in each
    spectrometry (ICP-MS) because they suffer from plasma-          sample was adjusted to contain 2% HF and 1.5% HNO3.
    based molecular and isobaric interferences, such as ArO+,       Two samples were prepared for each Si concentration,
    ArH+, and Ar+. By providing a low flow of the proper            and one of each pair was spiked with a standard solution
    reaction gas into the Universal Cell and using the unique       (PerkinElmer Pure, PerkinElmer, Shelton, CT, USA) in order
    Dynamic Bandpass Tuning (DBT) feature, both part of             to perform spike recovery tests. Calibration solutions in
    PerkinElmer’s NexION® 300 ICP-MS, interferences can be          2% HF and 1.5% HNO3 (Tama Chemicals, Tokyo, Japan)
    chemically removed from the ion beam before they enter          were prepared from multi-element solutions (PerkinElmer
    the analyzer quadrupole of the mass spectrometer. Another       Pure, PerkinElmer, Shelton, CT, USA).
    advantage of the NexION 300 ICP-MS is that it always
    operates under robust, hot plasma conditions, effectively       Instrumental Conditions: The instrument used was the
    decomposing the sample matrix. The NexION 300 ICP-MS            PerkinElmer® NexON 300S ICP-MS. The instrument operating
    also has the ability to combine elements run in Reaction        conditions and sample introduction system used for this
    mode (with reaction gas) with elements run in Standard          work are shown in Table 1.
    mode (without a reaction gas) in a single analytical run,
                                                                    The elements determined and instrument modes used are
    eliminating the need for running the sample twice or under
                                                                    shown in Table 2.
    two different plasma conditions. The results obtained by
    both modes (Reaction and Standard) are combined by the
                                                                     Table 2. Analytes and the measurement modes.
    instrument’s software and printed out in a single report.
                                                                     Analytes Measured 	                          Mode
    This application note demonstrates the ability of the NexION         B, Na, Mg, Cu, Mo and Cd 	               Standard mode
    300S ICP-MS to analyze impurites in low-volume bulk silicon      	                                            (without reaction gas)
    samples using a low-flow nebulizer.
                                                                         Al, K, Ca, V, Cr, Mn, Fe, Ni, Co and Zn	 Reaction mode
                                                                         	                                        (with reaction gas)
    Experimental Conditions
    Sample Preparation: A bulk silicon sample was digested
    with a small amount of concentrated high-purity HF and
    HNO3 acids. Typically, 0.1 g of crushed silica wafer is
    weighed into a clean, dry PTFE bottle, followed by the
    addition of 1 mL of HF and 0.5 mL of HNO3. The addition of
    HNO3 should be done with small, successive aliquots because
    of the high reactivity involved. No heating is necessary; the
    addition of HF and HNO3 will dissolve the silicon.




2
Results
Since silicon is a refractory element, it tends to form oxides
in the plasma, particularly when cool plasma conditions
are used. These silicon oxides deposit on the surface of the
interface cones, causing significant signal drift. The ability of
the NexION 300S ICP-MS to use hot plasma conditions for
all analyses greatly reduces this signal drift. In order to show
the benefit of using the more robust hot plasma conditions,
a 2000-ppm silicon sample spiked with a 100-ppt multi-
element standard solution was continuously introduced into
the NexION 300S without washing for two hours, while
taking readings every 5 minutes. As shown in Figures 1 and
2, the signal for elements in Standard and Reaction modes
(in a single method) were very stable even during constant
nebulization of the sample solution.
                                                                           Figure 3. Ca calibration, with NH3 cell gas flow of 1 mL/min.
For quantitative measurements, additions calibrations with
2000 ppm of silica in 2% HF and 1.5% HNO3 solution were
used to determine the concentration of each analyte in the
various silicon samples. Calibration curves for Ca, Fe and Co
are shown in Figures 3–5, respectively.




                                                                           Figure 4. Fe calibration, with NH3 cell gas flow of 0.6 mL/min.


Figure 1. Continuous analysis of 100 ppt multielements spike in 2000-ppm
silica solution, first group.




                                                                           Figure 5. Co calibration, with NH3 cell gas flow of 0.3 mL/min.

Figure 2. Continuous analysis of 100 ppt multielements spike in 2000-ppm
silica solution, second group.




                                                                                                                                             3
It can be deduced from the calibration plots that the
    background level of the NexION 300S system is not                           Table 3. Detection limits (DLs) and 50 ng/L spike recoveries
                                                                                for all analytes in 2000-ppm Si solution (units in ng/L).
    affected by the plasma temperature, and as a result,
    the Ca, Fe and Co background equivalent concentration                       		           Cell Gas Flow*		              DL	       50 ppt
                                                                                Analyte	Mass	 (mL/min)	     RPq	          (ppt) 	   Recovery
    (BEC) levels were only a few parts per trillion (ppt), with a
    sample uptake rate at 20 μL/min. The benefit of using hot                   Li	          7	          0	        0.25	2.6	          110%
    plasma conditions for this particular sample matrix is the                  Be	          9	          0	        0.25	5	            101%
    accelerated decomposition of polyatomic ions such as CaF2,                  B	          11	          0	        0.25	5.8	           97%
    which are formed in the HF matrix. This species cannot be
                                                                                Na	         23	          0	        0.25	2	            106%
    decomposed under cool plasma conditions, typically causing
    low sensitivity for Ca. However, using hot plasma conditions                Mg	         24	          0	        0.25	1.9	          111%
    in the NexION 300S, this species is effectively decomposed,                 Al	         27	          0.6	       0.5	4	 107%
    and the Ca sensitivity is maintained. Furthermore, the use                  K	          39	          0.6	       0.5	2	 107%
    of Reaction mode in the Universal Cell eliminated the ArF+                  Ca	         40	          1	         0.5	1.7	 109%
    polyatomic interference on Co, allowing low-levels to be
                                                                                V	          51	          0.3	       0.5	0.9	           93%
    measured.
                                                                                Cr	         52	          0.3	       0.5	3	             97%
    A spike recovery test was carried out to determine the                      Mn	         55	          0.6	       0.7	0.7	 105%
    level of silicon in a sample that could be analyzed without
                                                                                Fe	         56	          0.6	       0.5	2.8	 103%
    significant matrix suppression. The recovery results for the
                                                                                Co	         59	          0.3	       0.5	0.8	           99%
    samples containing different concentrations of Si with a
    100 ppt multielement spike are summarized in Figure 6. This                 Ni	         60	          0.3	       0.7	3	             96%
    test shows that samples containing up to 5000 ppm Si can                    Cu	         63	          0.3	       0.5	3.5	           98%
    be analyzed against an additions calibration curve containing               Zn	         64	          0.3	      0.65	4.2	          105%
    2000 ppm of Si. Also evident from this test is that a signal
                                                                                Ga	         71	          0.6	       0.5	3	             97%
    suppression of less than 20% occurs, which is excellent for
    this matrix type.                                                           Ge	         74	          0.3	      0.65	4	            110%
                                                                                As	         75	          0	        0.25	10	            96%
                                                                                Sr	         88	          0.6	       0.5	1.5	 103%
                                                                                Zr	         90	          0	        0.25	2.8	          101%
                                                                                Nb	         93	          0	        0.25	1.8	          103%
                                                                                Mo	         98	          0	        0.25	2	            102%
                                                                                Ag	         107	         0	        0.25	1	            115%
                                                                                Cd	         114	         0	        0.25	1	            110%
                                                                                In	         115	         0	        0.25	1.6	          109%
                                                                                Sn	         120	         0	        0.25	2	            110%
                                                                                Sb	         121	         0	        0.25	2	            110%
                                                                                Ba	         138	         0	        0.25	1.6	          104%
                                                                                Ta	         181	         0	        0.25	2	             99%
                                                                                W	          184	         0	        0.25	2	             99%
    Figure 6. Spike recovery tests of 100 ppt multielement standard in silica
    matrix ranging from 100 ppm to 5000 ppm.                                    Au	         197	         0	        0.25	3	             98%
                                                                                Tl	         205	         0	        0.25	1.8	          100%
    A separate spike recovery test of a 50-ppt multielement                     Pb	         208	         0	        0.25	1.7	          103%
    spike into 2000-ppm silicon was carried out. The results
                                                                                Bi	         209	         0	        0.25	2	            102%
    are shown in Table 3 and indicate that all of the elements
    show greater than 90% spike recovery, which is excellent                    U	          238	         0	        0.25	2.8	          100%
    for this matrix. Table 3 also shows detection limits, which                 *Cell gas used is NH3.
    were calculated using three times the standard deviation
    of the 2000-ppm Si in 2% HF/1.5% HNO3 blank solution.
    Since matrix-matched calibration curves are not required
    to analyze Si matrix samples, the detection limits achieved
    on the NexION 300S ICP-MS are independent of the
    concentration of Si in the solution.


4
Conclusion
The data presented in this application note show that the
NexION 300S ICP-MS can effectively eliminate the 40Ar+
interference on 40Ca+, the 40Ar19F+ interference on 59Co+, and
the 40Ar16O+ interference on 56Fe+, as well as other common,
troublesome interferences in ICP-MS using ammonia as the
reaction gas. By adjusting the dynamic bandpass tuning
parameters to eliminate unwanted reaction byproducts and
combining Reaction mode and Standard mode elements in the
same analytical method, multiple elements can be determined
in the same sample analysis, increasing laboratory productivity.
In addition, spike recovery tests demonstrate the ability of
the NexION 300S ICP-MS to perform these analyses utilizing
robust hot plasma conditions, significantly reducing matrix
suppression effects with silica matrix up to 2000 ppm. This
means that the NexION 300S ICP-MS can perform silicon
analysis with minimal matrix suppression using a simple
external calibration curve.




PerkinElmer, Inc.
940 Winter Street
Waltham, MA 02451 USA	
P: (800) 762-4000 or
(+1) 203-925-4602
www.perkinelmer.com



For a complete listing of our global offices, visit www.perkinelmer.com/ContactUs

Copyright ©2012, PerkinElmer, Inc. All rights reserved. PerkinElmer® is a registered trademark of PerkinElmer, Inc. All other trademarks are the property of their respective owners.

010281_01

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Application Note: Determination of Impurities in Silica Wafers with the NexION 300S ICP-MS

  • 1. a p p l i c at i o n N o t e ICP-Mass Spectrometry Author Kenneth Ong PerkinElmer, Inc. Singapore Determination of Introduction The control of impurity levels in silicon-based Impurities in Silica semiconductor devices is critical because even ultratrace amounts of impurities, including Wafers with the alkali and alkali-earth elements and transition metals, can cause defects, such as voltage NexION 300S ICP-MS breakdown or high dark current. For quality control purposes, there are two types of silicon that are routinely analyzed: bulk silicon and the surface of silicon wafers. Bulk silicon analysis can be performed by totally digesting the silicon using a very aggressive acid, such as hydrofluoric acid (HF). Vapor phase decomposition is the most common method used for the surface analysis of silicon wafers and involves collecting impurities on the wafer surface using a very small amount of acid (typically HF) deposited on the surface as a droplet. This results in a typical sample volume of around 200 μL. For bulk silicon analysis, sample volume is not an issue; however, small sample volumes are desirable in order to minimize time-consuming sample preparation. As such, both types of silicon analyses require the ability to handle small sample volumes and high silicon matrices, as well as an HF-resistant sample introduction system. Since a typical analysis may take 2-3 minutes per sample, low-flow nebulizers with sample uptake rates from 20-100 μL/min are routinely used.
  • 2. Table 1. Instrumental parameters and sample introduction components for the NexION 300S ICP-MS. Spray Chamber: PFA Scott Nebulizer: 20 µL/min PFA-ST Torch: High Efficiency Quartz Plasma Gas: 18 L/min Torch Injector: PFA-Platinum Auxiliary Gas: 1.1 L/min Sampler Cone: Platinum RF Power: 1600 W Skimmer Cone: Platinum Integration Time: 1 sec/mass Adding to the complexity of the analysis for silicon Several aliquots of the digested sample were then diluted impurities is the fact that many of the critical analytes are to obtain samples containing 100, 500, 1000, 2000, and difficult to analyze by inductively coupled plasma mass 5000 ppm of Si. The final acid concentration in each spectrometry (ICP-MS) because they suffer from plasma- sample was adjusted to contain 2% HF and 1.5% HNO3. based molecular and isobaric interferences, such as ArO+, Two samples were prepared for each Si concentration, ArH+, and Ar+. By providing a low flow of the proper and one of each pair was spiked with a standard solution reaction gas into the Universal Cell and using the unique (PerkinElmer Pure, PerkinElmer, Shelton, CT, USA) in order Dynamic Bandpass Tuning (DBT) feature, both part of to perform spike recovery tests. Calibration solutions in PerkinElmer’s NexION® 300 ICP-MS, interferences can be 2% HF and 1.5% HNO3 (Tama Chemicals, Tokyo, Japan) chemically removed from the ion beam before they enter were prepared from multi-element solutions (PerkinElmer the analyzer quadrupole of the mass spectrometer. Another Pure, PerkinElmer, Shelton, CT, USA). advantage of the NexION 300 ICP-MS is that it always operates under robust, hot plasma conditions, effectively Instrumental Conditions: The instrument used was the decomposing the sample matrix. The NexION 300 ICP-MS PerkinElmer® NexON 300S ICP-MS. The instrument operating also has the ability to combine elements run in Reaction conditions and sample introduction system used for this mode (with reaction gas) with elements run in Standard work are shown in Table 1. mode (without a reaction gas) in a single analytical run, The elements determined and instrument modes used are eliminating the need for running the sample twice or under shown in Table 2. two different plasma conditions. The results obtained by both modes (Reaction and Standard) are combined by the Table 2. Analytes and the measurement modes. instrument’s software and printed out in a single report. Analytes Measured Mode This application note demonstrates the ability of the NexION B, Na, Mg, Cu, Mo and Cd Standard mode 300S ICP-MS to analyze impurites in low-volume bulk silicon (without reaction gas) samples using a low-flow nebulizer. Al, K, Ca, V, Cr, Mn, Fe, Ni, Co and Zn Reaction mode (with reaction gas) Experimental Conditions Sample Preparation: A bulk silicon sample was digested with a small amount of concentrated high-purity HF and HNO3 acids. Typically, 0.1 g of crushed silica wafer is weighed into a clean, dry PTFE bottle, followed by the addition of 1 mL of HF and 0.5 mL of HNO3. The addition of HNO3 should be done with small, successive aliquots because of the high reactivity involved. No heating is necessary; the addition of HF and HNO3 will dissolve the silicon. 2
  • 3. Results Since silicon is a refractory element, it tends to form oxides in the plasma, particularly when cool plasma conditions are used. These silicon oxides deposit on the surface of the interface cones, causing significant signal drift. The ability of the NexION 300S ICP-MS to use hot plasma conditions for all analyses greatly reduces this signal drift. In order to show the benefit of using the more robust hot plasma conditions, a 2000-ppm silicon sample spiked with a 100-ppt multi- element standard solution was continuously introduced into the NexION 300S without washing for two hours, while taking readings every 5 minutes. As shown in Figures 1 and 2, the signal for elements in Standard and Reaction modes (in a single method) were very stable even during constant nebulization of the sample solution. Figure 3. Ca calibration, with NH3 cell gas flow of 1 mL/min. For quantitative measurements, additions calibrations with 2000 ppm of silica in 2% HF and 1.5% HNO3 solution were used to determine the concentration of each analyte in the various silicon samples. Calibration curves for Ca, Fe and Co are shown in Figures 3–5, respectively. Figure 4. Fe calibration, with NH3 cell gas flow of 0.6 mL/min. Figure 1. Continuous analysis of 100 ppt multielements spike in 2000-ppm silica solution, first group. Figure 5. Co calibration, with NH3 cell gas flow of 0.3 mL/min. Figure 2. Continuous analysis of 100 ppt multielements spike in 2000-ppm silica solution, second group. 3
  • 4. It can be deduced from the calibration plots that the background level of the NexION 300S system is not Table 3. Detection limits (DLs) and 50 ng/L spike recoveries for all analytes in 2000-ppm Si solution (units in ng/L). affected by the plasma temperature, and as a result, the Ca, Fe and Co background equivalent concentration Cell Gas Flow* DL 50 ppt Analyte Mass (mL/min) RPq (ppt) Recovery (BEC) levels were only a few parts per trillion (ppt), with a sample uptake rate at 20 μL/min. The benefit of using hot Li 7 0 0.25 2.6 110% plasma conditions for this particular sample matrix is the Be 9 0 0.25 5 101% accelerated decomposition of polyatomic ions such as CaF2, B 11 0 0.25 5.8 97% which are formed in the HF matrix. This species cannot be Na 23 0 0.25 2 106% decomposed under cool plasma conditions, typically causing low sensitivity for Ca. However, using hot plasma conditions Mg 24 0 0.25 1.9 111% in the NexION 300S, this species is effectively decomposed, Al 27 0.6 0.5 4 107% and the Ca sensitivity is maintained. Furthermore, the use K 39 0.6 0.5 2 107% of Reaction mode in the Universal Cell eliminated the ArF+ Ca 40 1 0.5 1.7 109% polyatomic interference on Co, allowing low-levels to be V 51 0.3 0.5 0.9 93% measured. Cr 52 0.3 0.5 3 97% A spike recovery test was carried out to determine the Mn 55 0.6 0.7 0.7 105% level of silicon in a sample that could be analyzed without Fe 56 0.6 0.5 2.8 103% significant matrix suppression. The recovery results for the Co 59 0.3 0.5 0.8 99% samples containing different concentrations of Si with a 100 ppt multielement spike are summarized in Figure 6. This Ni 60 0.3 0.7 3 96% test shows that samples containing up to 5000 ppm Si can Cu 63 0.3 0.5 3.5 98% be analyzed against an additions calibration curve containing Zn 64 0.3 0.65 4.2 105% 2000 ppm of Si. Also evident from this test is that a signal Ga 71 0.6 0.5 3 97% suppression of less than 20% occurs, which is excellent for this matrix type. Ge 74 0.3 0.65 4 110% As 75 0 0.25 10 96% Sr 88 0.6 0.5 1.5 103% Zr 90 0 0.25 2.8 101% Nb 93 0 0.25 1.8 103% Mo 98 0 0.25 2 102% Ag 107 0 0.25 1 115% Cd 114 0 0.25 1 110% In 115 0 0.25 1.6 109% Sn 120 0 0.25 2 110% Sb 121 0 0.25 2 110% Ba 138 0 0.25 1.6 104% Ta 181 0 0.25 2 99% W 184 0 0.25 2 99% Figure 6. Spike recovery tests of 100 ppt multielement standard in silica matrix ranging from 100 ppm to 5000 ppm. Au 197 0 0.25 3 98% Tl 205 0 0.25 1.8 100% A separate spike recovery test of a 50-ppt multielement Pb 208 0 0.25 1.7 103% spike into 2000-ppm silicon was carried out. The results Bi 209 0 0.25 2 102% are shown in Table 3 and indicate that all of the elements show greater than 90% spike recovery, which is excellent U 238 0 0.25 2.8 100% for this matrix. Table 3 also shows detection limits, which *Cell gas used is NH3. were calculated using three times the standard deviation of the 2000-ppm Si in 2% HF/1.5% HNO3 blank solution. Since matrix-matched calibration curves are not required to analyze Si matrix samples, the detection limits achieved on the NexION 300S ICP-MS are independent of the concentration of Si in the solution. 4
  • 5. Conclusion The data presented in this application note show that the NexION 300S ICP-MS can effectively eliminate the 40Ar+ interference on 40Ca+, the 40Ar19F+ interference on 59Co+, and the 40Ar16O+ interference on 56Fe+, as well as other common, troublesome interferences in ICP-MS using ammonia as the reaction gas. By adjusting the dynamic bandpass tuning parameters to eliminate unwanted reaction byproducts and combining Reaction mode and Standard mode elements in the same analytical method, multiple elements can be determined in the same sample analysis, increasing laboratory productivity. In addition, spike recovery tests demonstrate the ability of the NexION 300S ICP-MS to perform these analyses utilizing robust hot plasma conditions, significantly reducing matrix suppression effects with silica matrix up to 2000 ppm. This means that the NexION 300S ICP-MS can perform silicon analysis with minimal matrix suppression using a simple external calibration curve. PerkinElmer, Inc. 940 Winter Street Waltham, MA 02451 USA P: (800) 762-4000 or (+1) 203-925-4602 www.perkinelmer.com For a complete listing of our global offices, visit www.perkinelmer.com/ContactUs Copyright ©2012, PerkinElmer, Inc. All rights reserved. PerkinElmer® is a registered trademark of PerkinElmer, Inc. All other trademarks are the property of their respective owners. 010281_01