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EL2000 Mach 3 Tech Sheet
 Balboa Instruments
 System PN 55065-04

 System Model # E2P-EL2000M3-YCAH
 Software Version # 32
 EPN # 2833
 Base PCBA – PN 53834-05
 PCB EL2000 – PN 22896 Rev B
 HEX File – 10011432

 Base Panels
 ML900 – PN 52654-01
 ML700 – PN 52649-01
 ML400 – PN 52684




 Template used: 40573-v32_A.pdf 04/15/2008
 55065-04_97_A.pdf 04/30/2008



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                                                       Page 1               920-925-3094
                                                                                 55065-04_97_A
System Revision History
System PN EPN           Date      Requested By                             Changes Made
55065-04     2130 11.16.2006 B alboa             Software update to v28
55065-04     n/a  07.20.2007 Balboa              Software update to v30
55065-04     2833 04.30.2008 Balboa              Software update to v32




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                                                      Page 2                              920-925-3094
                                                                                               55065-04_97_A
Basic System Features and Functions

Power Requirements



System Outputs
Setup 1 (As Manufactured)




       AV


Optional Devices




Additional Options
                                                                                                                            J39




                                                                                                                                           J86
                                                                                              W2
                                                                              W




                                                                                                                                  AUX
                                                                                                                                  PANEL
                                                                             G




                                                                                                                            J10




  Connects to Main Panel terminal J70 or J71 or J72                               J3
                                                              W12




                                                                                                         U4                       AUX
                                                                                                                                  PANEL
                                                                                                                            J70




  Connects to Remote terminal J20                                                                                                 MAIN
                                                                                                                                  PANEL


  Connects to terminal J9                                                                          J80
                                                                                                                            J71




                                                                                                                                  MAIN
                                                                                                                                  PANEL

                                                                                                   ADCM
                                                                                                                            J20




                                                                                                                                  REMOTE
                                                                                                                      J69




                                                                                                   MAIN
                                                                                                   PANEL
                                                                                       J36




                                                                                                                      J72




                                                                  AUX. F
  Connects to A.V. terminal J4
                                                        J83 J17




                                                                                                                                   J6
                                                                                             J82




                                                                  J15                                               J13
                                                                        J22 SENS. A J24 SENS. B    VAC   EXT. 2SP PUMP 3             EXT. RLY

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                                                     Page 3                                                                                  920-925-3094
                                                                                                                                                  55065-04_97_A
Persistent Memory and Powering Up
Any time you change DIP Switches or Software Configuration Settings that                  message on power up:
affect parameters the user can change (any filter settings, set temperature        If “      ” appears before (and instead of) “ ” or
default, Celsius vs Fahrenheit, 12-hour vs 24-hour time, reminders                 “                      ”, you have not configured DIP Switches and/or
suppression, etc), you must reset Persistent Memory for your DIP Switch or         Software Configuration Settings in a valid manner. This must be corrected
Software Configuration Settings changes to take effect. You should also reset      before you can reset Persistent Memory.
Persistent Memory after loading a new file into a board (using the ESM,            The switch numbers, jumpers, or configuration settings displayed after
purchased seperately).                                                             “       ” are ones with which the system has found a configuration problem.
                                                                                   For example:
To reset Persistent Memory:                                                             “                  ” would mean that the combination of how you’ve set
     Power down.                                                                        A5 and how you’ve set B2 is not supported on this system.
     Set A12 ON (See illustration below).                                               “               ” would mean that there is a problem with jumper J99
     Power up.                                                                          “                       ” would mean that the combination of how
     Wait until “ ” or “                       ” is displayed on your panel.            you’ve set pump 3 for 1-speed and blower for 1-speed is not supported
     Note: If “      ” appears see section below.                                       on this system.
     Set A12 OFF. (This can be done safely with power on if you use a non-              “                      ” would mean that the combination of how you’ve
     conductive tool such as a pencil to push the switch back to the OFF                set DIP switches which have been assigned to pump 3 and blower is not
     position. Otherwise, power down before setting A12 OFF)                            supported on this system.
     Power up again (if you powered down in the previous step).
     For all other power ups, leave A12 OFF.                                       Power Up Display Sequence
                                                                                   Upon power up, you should see the following on the display:
About Persistent Memory and Time of Day Retention:                                    Three numbers in a row, which are the SSID (the System Software
This system uses memory that doesn’t require a battery to store a variety             ID). The third display of these numbers is the Software Version, which
of settings. What we refer to as Persistent Memory stores all the User                should match the version of your system. For example, if these three
Preferences, as well as all the filter settings, the set temperature, and the         numbers are                      , that is a Mach 3 EL8000 at version 26.
heat mode.                                                                            If there is a Configuration Error, the         message (see above) will
                                                                                      appear at this point (and none of the messages below will display).
Persistent Memory is not used for Time of Day. Time of Day needs to be                Otherwise what comes next is:
“kept running” (not just stored) while the power is off, so a separate Real           An indication of either the input voltage detected (EL1000/EL2000), or
Time Clock feature (on all models except the EL1000) keeps track of                   the heater wattage range supported (EL8000/GL2000/GL8000).
Time of Day while the unit is off. Time of Day Retention, and Time of Day                 Heater wattage display: “ ” means the system supports a heater
Retention alone, is controlled by the J91 jumper. J91 must be set according               from 1 kW to 3 kW. “          ” means the system supports a heater
to main system panel used.                                                                from 3 kW to 6 kW. “          ” means the system supports a 3 kW
                                                                                          heater only. (These ranges may be modified slightly in the case of
                Switchbank A                               Switchbank B
                                                                                          special heaters, which the next bullet covers.)
                                                                                          Input voltage display: A system showing “           ” supports 3 kW
                                                                                          to 6 kW heaters. A system showing “ ” supports the very same
                                                                                          heaters, although at 120V those heaters will function at only 1/4 of
                                                                                          their 240V rated wattage. (The system shows only either “           ” or
                   J91                      J91                                           “      ” as a general indication of input voltage; it does not show the
            RTC                      RTC
         Enabled                 Disabled                                                 actual input voltage.)
  (Not Jumpered)              (Jumpered)                                              If your system is using a special type of heater, a display such as “      ”
                                                                                      may appear next. If your system is using the generic Balboa heater, no
                                                                                      heater type display will appear.
                                                                                      “ ” or “                           ” will appear to signal the start of
                                                                                      Priming Mode.

                                                                                   At this point, the power up sequence is complete. Refer to the User Guide
                                                                                   for the ML Series panel on your system for information about how the spa
                                                                                   operates from this point on.

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                                                                            Page 4                                                     920-925-3094
                                                                                                                                            55065-04_97_A
Wiring Configuration and DIP Settings
                  Setup 1 (As Manufactured)




                             W8                            J
                                                           J79                                                                                                                                     F5                                   BALBOA INSTRUMENTS, INC. MADE IN U.S.A.

                                                                                                               BARCODE                                                             J90
                                                                                                                                                                                                                                           EL2000 TC MACH III COPYRIGHT 2005
                                                                   J7




                                                             J4                                                                                                                                    FUSE 10A 250V                           P/N 22896 REV B
                                                                                                                                                                                  K9




                                                                                                                                                                                                                                                                                                                    W15
  FUSE 30A
  CLASS G
                               G         A.V.
                                         W  B          R
                                                                        J74




                                                                                                            2-Spd P1
                                                                                                               R



    F6
                                                                                                                B




                                                                                                                                                               K10




                                                                                                                                                                                       J98
                                                                                               K4                                               J14
 FUSE 30A




                                                                                                                W




                                                                                                                                                                                                                                                                                  K2
 CLASS G




                                                                                                                                                                                                                                                                                 W20
                                                                  J11   J8




                                                                                                                                                                     Circ.Pump
                                                                                                                                                                                                                                                                                                              J60
                                                                                                                                                                                  J9




                                                                                                                                                                                                         1-Spd P2
                                                                                                                                                                          R




                                                                                                                                                                                                            R
                                                                                                               G




                                                                                                K1                                                                                                                                                                              K3




                                                                                                                                                                                             R




                                                                                                                                                                                                                                           R
                                                                                                                                                                                                                                                                                                            J85




                                                                                                                                                                          B




                                                                                                                                                                                                            B
                                                                                                                       J1




                                                                                                                                                                                                                                        Blower
   F7                                                             J37         1                                                  K11




                                                                                                                                                                                       Ozone
               BLK AC                             WHT AC
                                                                                                                                       Spa                                                                                                        J97
                                                                                                                                                                                                                                                    7
                                                                                                                                                                                                                                                                                  K12




                                                                                                                                                                                             B




                                                                                                                                                                                                                                           B
                                                                                                                                                 J12




                                                                                                                                                                          W




                                                                                                                                                                                                            W
                                                                                                                                       W   W
                                                                              2                       W1                               Light




                                                                                                                                                                                                                                                                                                J39
                                                                                                                            F4                                                                                                                                                                                    J86
                                                                                  12V Light




                                                                                                                                                                                             W




                                                                                                                                                                                                                                           W
                                                                              3           FUSE



                                                                                                                                                                          G




                                                                                                                                                                                                            G
     J66    J65 J64 J63     J23         J19 J52 J43 J42 J50      J48                      3A 250V                                          W9          W7 J2                                                                                                 W2
                                                                                                                                                                                                                                                                                                      AUX
                                                                         J46                                                                                                                                                                                                                          PANEL




                                                                                                                                                                                             G




                                                                                                                                                                                                                                           G
                                                                                                                                                 T1
                          NEUTRAL




                                                                                                                                                                                                         J5
                           WHITE




                                                                                                                                                       12VAC




                                                                                                                                                                                                                                                                                                J10
                                                                                          FUSE                                                                                                                                                   J3




                                                                                                                                                                                                                          W12
                                                                                                                                                                                                                                                                                                      AUX




                                                                                                                                                                                             W13
                                                                                                                                                                                                                                                                          U4
                                                                                  F2      0.3A 250V
                                                                                                                                                                                                                                                                                                      PANEL
                                                                                                                                                             J45




                                                                                                                                                                                                                                                                                                J70
                          BLACK
                           HOT




                                                                                                                                                                                                                                                                                                      MAIN
                                                                                                                                                                                                                                                                                                      PANEL
                                                                                                                                                       J81
  TORQUE                                                                                                                                                                                                                                                            J80
  RANGE
                          RED
                          HOT




                                                                                                                                                                                                                                                                                                J71
  FOR TB1:                                                                                                                                                                                                                                                                                            MAIN
  27-30 IN. LBS.                         TB1                            K8                                                                                                                                                                                                                            PANEL

                    K7                                                                                                                                                                                                                                              ADCM




                                                                                                                                                                                                                                                                                                J20
                                               J53 J54 J55 J56
                                                                                                                                                                                                                                                                                                      REMOTE




                                                                                                                                                                                                                                                                                          J69
                                                                                                                                                 J91    RTC Enabled
                                               J57 J25 J26
                                                 RED AC                                                                                                                                                                                                             MAIN
                                                                                                      J89                                                                                                                                                           PANEL
                                                                                                                                                                                                                                                      J36
                                                                                                                                 K13




                                                                                  K6


                                                                                                                                                                                                                                                                                          J72
                                                                                                                                                                                                                              AUX. F

                      Balboa
                                                                                                                                                        SWITCHBANK A                   SWITCHBANK B

                                                   HTR2
                                                                        5.5 kW
                                                                                                                                                                                                                    J83 J17




                                                                                   HTR1                                                                                                            TST
                                                                                                                                                                                                                                                                                                       J6
                                                                                                                                                                                                                                                              J82




                                                                                                                                                                                                                              J15                                                       J13
                                                                                                                                                                                                   CFG
                                                                                                                                                                                                                                    J22 SENS. A J24 SENS. B         VAC   EXT. 2SP PUMP 3                EXT. RLY




WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
                                        AUX.F
                                                                                                                                                                   SSID #                                                           Wiring Color Key
                              J83 J17




            TST                                             When the Logic Jumper is not installed on J83 (CFG),                                                       100
            CFG                         J15                 DIP Switch Settings are enabled.                                                                           114
                                                                                                                                                                                                                                                                               120 Volt Connections
                                                J22 SENS. A DIP Switches will then operate as shown below.
                                                                                                                                                                       32                                                                                                      240 Volt Connections
                                                                                                                                                                                                                                                                               Black AC Jumpers
                                        Switchbank A                                                        Switchbank B
                                                                                                                                                                                                                                                                               12 Volt Connections
                                                                                                                                                                                 J37                                                                                           Relay Control Wires
                                                                                                                                                                                         1
                                                                                                                                                                                                                                    Board Connector Key
                                                                                                                                                                                         2
                                                                                                                                                                   12 V                                                             1                       Typically Line voltage
            A1, Test Mode OFF                              A7, Cleanup Cycle OFF                       B1, Pump 2 2-Speed
                                                                                                                   1-Speed                                         Light                 3
            A2, Low Amp
                High Amp                                   A8, 1Hr O3 Supress OFF                      B2, Pump 2 Disabled
                                                                                                                   Enabled                                                                                                          2                       Typically Line voltage for 2-speed pumps
            A3, Filter by Time                             A9/A10,                                     B3, Blower Disabled
                                                                                                                  Enabled                                                                                                           3                       Neutral (Common)
            A4, 12 Hr Time                                 No Circ Pump                                B4, No Fiber/Wheel
            A5, Degrees F                                  A11, O3 w/ P1 Low                           B5, Pump 3 Disabled
                                                                                                                                                                                 J91                                                4                       Ground

                                                           and P1 is 2-Spd                                                                                RTC
            A6, Short Timeouts                                                                         B6, Panel Scrunching OFF                                                                                                                             Note flat sides in connector
                                                                                                                                                       Enabled
                                                           A12, Memory Retained
                                                                                                                                                (Not Jumpered)
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                                                                                                                                  Page 5                                                                                                                                           920-925-3094
                                                                                                                                                                                                                                                                                        55065-04_97_A
DIP Switches and Jumpers Definitions
 WARNING:
  Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
  Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
  Contact Balboa if you require additional configuration pages added to this tech sheet.

DIP Switchbank A Key
A1     . . . . . . . . . . . . . . . . Test Mode (normally Off)
A2     . . . . . . . . . . . . . . . . In “ON” position, heater can run while any/all high-speed pumps or blowers are running
                                       (High amperage)
       . . . . . . . . . . . . . . . . In “OFF” position, heater is disabled while any high-speed pump or blower is running
                                       (Low amperage)
A3     . . . . . . . . . . . . . . . . In “ON” position, filter cycles are programmed by duration for non-time capable panels
       . . . . . . . . . . . . . . . . In “OFF” position, filter cycles are programmed to start and end times for time capable panels
A4*    . . . . . . . . . . . . . . . . In “ON” position, displays time in 24 hours (militaryEuropean time)
       . . . . . . . . . . . . . . . . In “OFF” position, displays 12 hour time
A5*    . . . . . . . . . . . . . . . . In “ON” position, displays temperature in Celsius
       . . . . . . . . . . . . . . . . In “OFF” position, displays temperature in Fahrenheit
   * Sets default for user preferences - only applies when persistent memory is reset (A12 On) during power-up
A6     . . . . . . . . . . . . . . . . In “ON” position, Equipment timeout 30 minutes (4 hours for Pump 1-Low)
       . . . . . . . . . . . . . . . . In “OFF” position, Equipment timeout 15 minutes (2 hours for Pump 1-Low)
A7     . . . . . . . . . . . . . . . . In “ON” position, Cleanup Cycle – 30 minutes after spa use/timeout, Pump 1-Low & Ozone or
                                       Circ Pump and Ozone run for 1 hour
       . . . . . . . . . . . . . . . . In “OFF” position, no Cleanup Cycle
A8     . . . . . . . . . . . . . . . . In "ON" position, Ozone suppression for one hour after pump/blower button press
A9 and A10. . . . . . . . . . . . . See Table for Circ Pump Behavior settings
A11    . . . . . . . . . . . . . . . . In “ON” position                                                                            Circ Pump
                                       (non-circ mode operation) Pump 1 is two-speed, Ozone is                A9 A10                Behavior
                                       ON in Filter & Cleanup Cycles only
                                       (in any circ mode) Pump 1 is one-speed, Ozone is ON with              OFF OFF             No Circ Pump
                                       circ pump                                                                               or Circ Pump not
       . . . . . . . . . . . . . . . . In “OFF” position                                                                      plumbed w/heater
                                       (non-circ mode operation) Pump 1 is two-speed, Ozone is                ON OFF                24 Hours
                                       ON with Pump 1-Low                                                    OFF ON 24 Hr w/3°F Shut-Off
                                       (in any circ mode) Pump 1 is two-speed, Ozone is ON with               ON      ON Acts like Pump 1-Low
                                       circ pump                                                                             (Filter Cycles, Polls)
A12    . . . . . . . . . . . . . . . . Persistent memory reset (normally off) (used when spa is
                                       powering up)

DIP Switchbank B Key
B1     . . . . . . . . . . . . . . . In “ON” position, single-speed Pump 2
       . . . . . . . . . . . . . . . In “OFF” position, two-speed Pump 2
B2     . . . . . . . . . . . . . . . In “ON” position, Pump 2 enabled
       . . . . . . . . . . . . . . . In “OFF” position, Pump 2 disabled
B3     . . . . . . . . . . . . . . . In “ON” position, Blower enabled
       . . . . . . . . . . . . . . . In “OFF” position, Blower disabled
B4     . . . . . . . . . . . . . . . In “ON” position, Fiber and Wheel instead of Spa Light
      (if A9 & A10 are both OFF, Fiber uses J2 connector; if either A9 or A10 is ON, X-FOW Kit required to run Fiber)
       . . . . . . . . . . . . . . . In “OFF” position, Spa light enabled
B5     . . . . . . . . . . . . . . . In “ON” position, Pump 3 enabled (Jets 3 replaces Blower on Aux panel)
       . . . . . . . . . . . . . . . In “OFF” position, Pump 3 disabled
B6     . . . . . . . . . . . . . . . In “ON” position, Alternate Panel layout (ML900 scrunching enabled - ML550 / 700 Jets 3 replaces Blower)
       . . . . . . . . . . . . . . . In “OFF” position, Normal Panel layout


Jumpers
J37   Jumper on Pins 1 and 2 will power one leg of J12 (Spa Light) at 120 Volts AC.
      Jumper on Pins 2 and 3 will power one leg of J12 (Spa Light) at 12 Volts AC.
      Note: W9 controls voltage on the other leg of J12 and must be set for the same voltage.
J91   Jumper on 1 Pin only enables Real Time Clock function; use with time capable panels.
      Jumper on Pins 1 and 2 disables RTC function; use with non-time capable panels.
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                                                                Page 6                                                      920-925-3094
                                                                                                                                 55065-04_97_A
Ozone Connections
 Ozone Connector Voltage: The EL circuit board is factory configured to deliver a preset voltage (120V
 or 240V) to the on-board ozone connector (J9). See the ratings table on the wiring diagram attached to
 the cover of the enclosure for the configured voltage. For 240V output W13 connects to Red AC and for
 120V output W13 connects to White AC.

 The voltage to the ozone connector can be changed in the field if required. W13 just needs to be set for
 the required voltage.

 Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the
 ozone generator is likely to be configured correctly, but should be compared to the illustration below.

 If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the
 connector next to the green ground wire as described below.

 Note: A special tool is required to remove the pins from the connector body once they are snapped in
 place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.
alboa Ozone connector configuration for 120V 60Hz                                                                    B
                                            Line - Black conductor
                     Use this slot for the leftover Red conductor
       Common - Install the White conductor here for 120V ozone
                                                                                                                             G
                                       Ground (Green) conductor

                                                                                                     Flat sides of sockets as shown
alboa Ozone connector configuration for 240V 60Hz                                                                    B
                                           Line - Black conductor
                   Use this slot for the leftover White conductor
        Common - Install the Red conductor here for 240V ozone
                                                                                                                             G
                                       Ground (Green) conductor


                                                                                                                         W13 wire determines voltage

                                                 BALBOA INSTRUMENTS, INC. MADE IN U.S.A.
                 J90             F5                 EL2000 TC MACH III COPYRIGHT 2005
                                 FUSE 10A 250V      P/N 22896 REV B                                                      Line - Black conductor
                K9
                                                                                                               W15




                                                                                                                         Use this slot for the leftover conductor
                                                                                                                         Common - Red for 240V or
                                                                                                                            White for 120V ozone (See W13 wire)
 K10




                     J98




                                                                                                                         Ground (Green) conductor
                                                                                    K2
                                                                                   W20




                                                                                                         J60
                J9
                                                                                  K3                 J85
                                                           J97
                                                                                    K12
         W




                                       W




                                                                                           J39




                                                                                                           J86
                                                                   W2
                                                    W
         G




                                       G




2                                                                                                AUX
                                                                                                 PANEL
                                                    G




                                      J5
                                                                                           J10




                                                         J3
                                           W12




                                                                                                 AUX
                           W13




                                                                          U4
                                                                                                 PANEL
J45




                                                                                           0




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                                                                                   Page 7                                                        920-925-3094
                                                                                                                                                      55065-04_97_A
Panel Configurations
                   Note: RTC jumper (J91) on Main PCBA must be OFF (1 pin only)

                                                Time      Warm                             Jets 1    Jets 2   Jets 3   Option


                                   F1
                                        F2

                                        PL
                                   TL



                                             Mode/Prog     Cool                            Invert     Fiber   Light    Blower



                   ML900
TIME CAPABLE




                   PN 52654-01 with Overlay PN 40026
                    Connects to Main Panel terminal J70, J71, or J72



                                               Time      Warm                             Light     Blower


                                  F1
                                       F2

                                       PL
                                  TL



                                             Mode/Prog    Cool                           Jets 1     Jets 2




                   ML700
                   PN 52649-01 with Overlay PN 11281
                    Connects to Main Panel terminal J70, J71, or J72

                   Note: Connects to Main Panel terminal J70, J71, or J72
                   Note: RTC Jumper (J91) on Main PCBA must be ON (both pins
NON-TIME CAPABLE




                         jumpered), unless a Time Capable panel is also used.


                                                                  Heat




                                              Jets       Aux             Temp   Light




                   ML400
                   PN 52684 with Overlay PN 11345




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                                                                               Page 8                                           920-925-3094
                                                                                                                                     55065-04_97_A

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55065 04 e2_p_el2000m3_ycah

  • 1. EL2000 Mach 3 Tech Sheet Balboa Instruments System PN 55065-04 System Model # E2P-EL2000M3-YCAH Software Version # 32 EPN # 2833 Base PCBA – PN 53834-05 PCB EL2000 – PN 22896 Rev B HEX File – 10011432 Base Panels ML900 – PN 52654-01 ML700 – PN 52649-01 ML400 – PN 52684 Template used: 40573-v32_A.pdf 04/15/2008 55065-04_97_A.pdf 04/30/2008 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 1 920-925-3094 55065-04_97_A
  • 2. System Revision History System PN EPN Date Requested By Changes Made 55065-04 2130 11.16.2006 B alboa Software update to v28 55065-04 n/a 07.20.2007 Balboa Software update to v30 55065-04 2833 04.30.2008 Balboa Software update to v32 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 2 920-925-3094 55065-04_97_A
  • 3. Basic System Features and Functions Power Requirements System Outputs Setup 1 (As Manufactured) AV Optional Devices Additional Options J39 J86 W2 W AUX PANEL G J10 Connects to Main Panel terminal J70 or J71 or J72 J3 W12 U4 AUX PANEL J70 Connects to Remote terminal J20 MAIN PANEL Connects to terminal J9 J80 J71 MAIN PANEL ADCM J20 REMOTE J69 MAIN PANEL J36 J72 AUX. F Connects to A.V. terminal J4 J83 J17 J6 J82 J15 J13 J22 SENS. A J24 SENS. B VAC EXT. 2SP PUMP 3 EXT. RLY http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 3 920-925-3094 55065-04_97_A
  • 4. Persistent Memory and Powering Up Any time you change DIP Switches or Software Configuration Settings that message on power up: affect parameters the user can change (any filter settings, set temperature If “ ” appears before (and instead of) “ ” or default, Celsius vs Fahrenheit, 12-hour vs 24-hour time, reminders “ ”, you have not configured DIP Switches and/or suppression, etc), you must reset Persistent Memory for your DIP Switch or Software Configuration Settings in a valid manner. This must be corrected Software Configuration Settings changes to take effect. You should also reset before you can reset Persistent Memory. Persistent Memory after loading a new file into a board (using the ESM, The switch numbers, jumpers, or configuration settings displayed after purchased seperately). “ ” are ones with which the system has found a configuration problem. For example: To reset Persistent Memory: “ ” would mean that the combination of how you’ve set Power down. A5 and how you’ve set B2 is not supported on this system. Set A12 ON (See illustration below). “ ” would mean that there is a problem with jumper J99 Power up. “ ” would mean that the combination of how Wait until “ ” or “ ” is displayed on your panel. you’ve set pump 3 for 1-speed and blower for 1-speed is not supported Note: If “ ” appears see section below. on this system. Set A12 OFF. (This can be done safely with power on if you use a non- “ ” would mean that the combination of how you’ve conductive tool such as a pencil to push the switch back to the OFF set DIP switches which have been assigned to pump 3 and blower is not position. Otherwise, power down before setting A12 OFF) supported on this system. Power up again (if you powered down in the previous step). For all other power ups, leave A12 OFF. Power Up Display Sequence Upon power up, you should see the following on the display: About Persistent Memory and Time of Day Retention: Three numbers in a row, which are the SSID (the System Software This system uses memory that doesn’t require a battery to store a variety ID). The third display of these numbers is the Software Version, which of settings. What we refer to as Persistent Memory stores all the User should match the version of your system. For example, if these three Preferences, as well as all the filter settings, the set temperature, and the numbers are , that is a Mach 3 EL8000 at version 26. heat mode. If there is a Configuration Error, the message (see above) will appear at this point (and none of the messages below will display). Persistent Memory is not used for Time of Day. Time of Day needs to be Otherwise what comes next is: “kept running” (not just stored) while the power is off, so a separate Real An indication of either the input voltage detected (EL1000/EL2000), or Time Clock feature (on all models except the EL1000) keeps track of the heater wattage range supported (EL8000/GL2000/GL8000). Time of Day while the unit is off. Time of Day Retention, and Time of Day Heater wattage display: “ ” means the system supports a heater Retention alone, is controlled by the J91 jumper. J91 must be set according from 1 kW to 3 kW. “ ” means the system supports a heater to main system panel used. from 3 kW to 6 kW. “ ” means the system supports a 3 kW heater only. (These ranges may be modified slightly in the case of Switchbank A Switchbank B special heaters, which the next bullet covers.) Input voltage display: A system showing “ ” supports 3 kW to 6 kW heaters. A system showing “ ” supports the very same heaters, although at 120V those heaters will function at only 1/4 of their 240V rated wattage. (The system shows only either “ ” or J91 J91 “ ” as a general indication of input voltage; it does not show the RTC RTC Enabled Disabled actual input voltage.) (Not Jumpered) (Jumpered) If your system is using a special type of heater, a display such as “ ” may appear next. If your system is using the generic Balboa heater, no heater type display will appear. “ ” or “ ” will appear to signal the start of Priming Mode. At this point, the power up sequence is complete. Refer to the User Guide for the ML Series panel on your system for information about how the spa operates from this point on. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 4 920-925-3094 55065-04_97_A
  • 5. Wiring Configuration and DIP Settings Setup 1 (As Manufactured) W8 J J79 F5 BALBOA INSTRUMENTS, INC. MADE IN U.S.A. BARCODE J90 EL2000 TC MACH III COPYRIGHT 2005 J7 J4 FUSE 10A 250V P/N 22896 REV B K9 W15 FUSE 30A CLASS G G A.V. W B R J74 2-Spd P1 R F6 B K10 J98 K4 J14 FUSE 30A W K2 CLASS G W20 J11 J8 Circ.Pump J60 J9 1-Spd P2 R R G K1 K3 R R J85 B B J1 Blower F7 J37 1 K11 Ozone BLK AC WHT AC Spa J97 7 K12 B B J12 W W W W 2 W1 Light J39 F4 J86 12V Light W W 3 FUSE G G J66 J65 J64 J63 J23 J19 J52 J43 J42 J50 J48 3A 250V W9 W7 J2 W2 AUX J46 PANEL G G T1 NEUTRAL J5 WHITE 12VAC J10 FUSE J3 W12 AUX W13 U4 F2 0.3A 250V PANEL J45 J70 BLACK HOT MAIN PANEL J81 TORQUE J80 RANGE RED HOT J71 FOR TB1: MAIN 27-30 IN. LBS. TB1 K8 PANEL K7 ADCM J20 J53 J54 J55 J56 REMOTE J69 J91 RTC Enabled J57 J25 J26 RED AC MAIN J89 PANEL J36 K13 K6 J72 AUX. F Balboa SWITCHBANK A SWITCHBANK B HTR2 5.5 kW J83 J17 HTR1 TST J6 J82 J15 J13 CFG J22 SENS. A J24 SENS. B VAC EXT. 2SP PUMP 3 EXT. RLY WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (A12) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) AUX.F SSID # Wiring Color Key J83 J17 TST When the Logic Jumper is not installed on J83 (CFG), 100 CFG J15 DIP Switch Settings are enabled. 114 120 Volt Connections J22 SENS. A DIP Switches will then operate as shown below. 32 240 Volt Connections Black AC Jumpers Switchbank A Switchbank B 12 Volt Connections J37 Relay Control Wires 1 Board Connector Key 2 12 V 1 Typically Line voltage A1, Test Mode OFF A7, Cleanup Cycle OFF B1, Pump 2 2-Speed 1-Speed Light 3 A2, Low Amp High Amp A8, 1Hr O3 Supress OFF B2, Pump 2 Disabled Enabled 2 Typically Line voltage for 2-speed pumps A3, Filter by Time A9/A10, B3, Blower Disabled Enabled 3 Neutral (Common) A4, 12 Hr Time No Circ Pump B4, No Fiber/Wheel A5, Degrees F A11, O3 w/ P1 Low B5, Pump 3 Disabled J91 4 Ground and P1 is 2-Spd RTC A6, Short Timeouts B6, Panel Scrunching OFF Note flat sides in connector Enabled A12, Memory Retained (Not Jumpered) http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 5 920-925-3094 55065-04_97_A
  • 6. DIP Switches and Jumpers Definitions WARNING: Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components. Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system. Contact Balboa if you require additional configuration pages added to this tech sheet. DIP Switchbank A Key A1 . . . . . . . . . . . . . . . . Test Mode (normally Off) A2 . . . . . . . . . . . . . . . . In “ON” position, heater can run while any/all high-speed pumps or blowers are running (High amperage) . . . . . . . . . . . . . . . . In “OFF” position, heater is disabled while any high-speed pump or blower is running (Low amperage) A3 . . . . . . . . . . . . . . . . In “ON” position, filter cycles are programmed by duration for non-time capable panels . . . . . . . . . . . . . . . . In “OFF” position, filter cycles are programmed to start and end times for time capable panels A4* . . . . . . . . . . . . . . . . In “ON” position, displays time in 24 hours (militaryEuropean time) . . . . . . . . . . . . . . . . In “OFF” position, displays 12 hour time A5* . . . . . . . . . . . . . . . . In “ON” position, displays temperature in Celsius . . . . . . . . . . . . . . . . In “OFF” position, displays temperature in Fahrenheit * Sets default for user preferences - only applies when persistent memory is reset (A12 On) during power-up A6 . . . . . . . . . . . . . . . . In “ON” position, Equipment timeout 30 minutes (4 hours for Pump 1-Low) . . . . . . . . . . . . . . . . In “OFF” position, Equipment timeout 15 minutes (2 hours for Pump 1-Low) A7 . . . . . . . . . . . . . . . . In “ON” position, Cleanup Cycle – 30 minutes after spa use/timeout, Pump 1-Low & Ozone or Circ Pump and Ozone run for 1 hour . . . . . . . . . . . . . . . . In “OFF” position, no Cleanup Cycle A8 . . . . . . . . . . . . . . . . In "ON" position, Ozone suppression for one hour after pump/blower button press A9 and A10. . . . . . . . . . . . . See Table for Circ Pump Behavior settings A11 . . . . . . . . . . . . . . . . In “ON” position Circ Pump (non-circ mode operation) Pump 1 is two-speed, Ozone is A9 A10 Behavior ON in Filter & Cleanup Cycles only (in any circ mode) Pump 1 is one-speed, Ozone is ON with OFF OFF No Circ Pump circ pump or Circ Pump not . . . . . . . . . . . . . . . . In “OFF” position plumbed w/heater (non-circ mode operation) Pump 1 is two-speed, Ozone is ON OFF 24 Hours ON with Pump 1-Low OFF ON 24 Hr w/3°F Shut-Off (in any circ mode) Pump 1 is two-speed, Ozone is ON with ON ON Acts like Pump 1-Low circ pump (Filter Cycles, Polls) A12 . . . . . . . . . . . . . . . . Persistent memory reset (normally off) (used when spa is powering up) DIP Switchbank B Key B1 . . . . . . . . . . . . . . . In “ON” position, single-speed Pump 2 . . . . . . . . . . . . . . . In “OFF” position, two-speed Pump 2 B2 . . . . . . . . . . . . . . . In “ON” position, Pump 2 enabled . . . . . . . . . . . . . . . In “OFF” position, Pump 2 disabled B3 . . . . . . . . . . . . . . . In “ON” position, Blower enabled . . . . . . . . . . . . . . . In “OFF” position, Blower disabled B4 . . . . . . . . . . . . . . . In “ON” position, Fiber and Wheel instead of Spa Light (if A9 & A10 are both OFF, Fiber uses J2 connector; if either A9 or A10 is ON, X-FOW Kit required to run Fiber) . . . . . . . . . . . . . . . In “OFF” position, Spa light enabled B5 . . . . . . . . . . . . . . . In “ON” position, Pump 3 enabled (Jets 3 replaces Blower on Aux panel) . . . . . . . . . . . . . . . In “OFF” position, Pump 3 disabled B6 . . . . . . . . . . . . . . . In “ON” position, Alternate Panel layout (ML900 scrunching enabled - ML550 / 700 Jets 3 replaces Blower) . . . . . . . . . . . . . . . In “OFF” position, Normal Panel layout Jumpers J37 Jumper on Pins 1 and 2 will power one leg of J12 (Spa Light) at 120 Volts AC. Jumper on Pins 2 and 3 will power one leg of J12 (Spa Light) at 12 Volts AC. Note: W9 controls voltage on the other leg of J12 and must be set for the same voltage. J91 Jumper on 1 Pin only enables Real Time Clock function; use with time capable panels. Jumper on Pins 1 and 2 disables RTC function; use with non-time capable panels. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 6 920-925-3094 55065-04_97_A
  • 7. Ozone Connections Ozone Connector Voltage: The EL circuit board is factory configured to deliver a preset voltage (120V or 240V) to the on-board ozone connector (J9). See the ratings table on the wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V output W13 connects to Red AC and for 120V output W13 connects to White AC. The voltage to the ozone connector can be changed in the field if required. W13 just needs to be set for the required voltage. Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below. If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below. Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool. alboa Ozone connector configuration for 120V 60Hz B Line - Black conductor Use this slot for the leftover Red conductor Common - Install the White conductor here for 120V ozone G Ground (Green) conductor Flat sides of sockets as shown alboa Ozone connector configuration for 240V 60Hz B Line - Black conductor Use this slot for the leftover White conductor Common - Install the Red conductor here for 240V ozone G Ground (Green) conductor W13 wire determines voltage BALBOA INSTRUMENTS, INC. MADE IN U.S.A. J90 F5 EL2000 TC MACH III COPYRIGHT 2005 FUSE 10A 250V P/N 22896 REV B Line - Black conductor K9 W15 Use this slot for the leftover conductor Common - Red for 240V or White for 120V ozone (See W13 wire) K10 J98 Ground (Green) conductor K2 W20 J60 J9 K3 J85 J97 K12 W W J39 J86 W2 W G G 2 AUX PANEL G J5 J10 J3 W12 AUX W13 U4 PANEL J45 0 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 7 920-925-3094 55065-04_97_A
  • 8. Panel Configurations Note: RTC jumper (J91) on Main PCBA must be OFF (1 pin only) Time Warm Jets 1 Jets 2 Jets 3 Option F1 F2 PL TL Mode/Prog Cool Invert Fiber Light Blower ML900 TIME CAPABLE PN 52654-01 with Overlay PN 40026 Connects to Main Panel terminal J70, J71, or J72 Time Warm Light Blower F1 F2 PL TL Mode/Prog Cool Jets 1 Jets 2 ML700 PN 52649-01 with Overlay PN 11281 Connects to Main Panel terminal J70, J71, or J72 Note: Connects to Main Panel terminal J70, J71, or J72 Note: RTC Jumper (J91) on Main PCBA must be ON (both pins NON-TIME CAPABLE jumpered), unless a Time Capable panel is also used. Heat Jets Aux Temp Light ML400 PN 52684 with Overlay PN 11345 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 8 920-925-3094 55065-04_97_A