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1
Leather and Livestock
Sector Strategy
March 2017
22
Table of Contents
1. Sector Overview
2. Opportunities
3. Constraints
4. LAL Vision & Strategy
Annexes
3
1. Sector Overview
2. Opportunities
3. Constraints
4. LAL Vision & Strategy
Annexes
4
1. Sector Overview
Leather and livestock, strategic to the Ethiopian
economy, is the leading manufacturing export sector
Export earnings USD millions
The sector has experienced more than 150% growth
in export earnings in the past 5 years
(from $56 million to $133 million)
Source: ELIDI (July 2016); MoI (July 2016) 5
Leather is the top
manufacturing export product
Government priority
A strategic sector for the Ethiopian economy:
 Export target (GTPII) of USD 800 million by 2020
 Employment targets of 59,580 2020
-
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2009/10 2010/11 2011/12 2012/13 2013/14 2014/15 2015/16
Crust Leather Finished Leather Footwear
L. GG L. Glove Total
Leather,
30%
Meat and
milk, 26%
Textile , 21%
Food and
Beverage,
11%
Chemical &
construction
5%
Others, 6%
1. Sector Overview
The US and China are Ethiopia’s main export markets,
while the domestic market is also lucrative
6
China
USA
Hong KongItaly
Djibouti
Thailand
Kenya
India
Somalia
UK
Others
The US is mainly importing leather products,
while China is importing leather
Ethiopia is importing leather products worth
US$180 million, and this is growing
0
50,000
100,000
150,000
200,000
2010 2011 2012 2013 2014
Total Leather Leather GGG Shoe
$0
$20
Price per pair of footware
The domestic market price is
100% more than export market
Source: UN Comtrade Database (2016): http://comtrade.un.org/data/
1. Sector Overview
Ethiopia’s potential as a sourcing hub for leather and
leather products is largely untapped
Source: Mascianà (2015) 7
100%
1.22 %
0.13 %
Total
Africa
Ethiopia
The world market of leather and leather products is
US$86 billion, of which Ethiopia is contributing only
0.13%
-
20
40
60
80
100
120
Livestock RHS
Ethiopia has 3% of the world’s livestock population and
1.5% of raw hides and skins (RHS) supply
1. Sector Overview
Growth in the sector creates jobs for women and
increases income opportunities for farmers and small
traders
Meskerem, a 24 year old mother, is a line supervisor at
New Wing Addis shoe factory.
New Wing Addis is a Chinese company focused on the
export shoes market. Meskerem started working with New
Wing three years ago after she completed high school.
After receiving 15 days of training, she was transferred to
join the stitching line of production. Soon after taking this
role, she was promoted to assistant supervisor and
supervisor. Meskerem’s salary has quadrupled since she
joined the factory and is now making ETB 2,000 / month.
Meskerem plans to learn and build her career
in the shoe making industry.
Employment
for 17,000 people in tanneries and
factories; 51% are women.
Out of this, a cluster of 1,000 small and
medium enterprises (SMEs) employ about
5,000 workers.
Income source
for 10 million livestock holders, an income
source for sales of milk, meat and skin.
Source: LIDI (2014) 8
Income source
for 10,000 small RHS collectors / traders.
1. Sector Overview
2. Opportunities
3. Constraints
4. LAL Vision & Strategy
Annexes
9
2. Opportunities
Foreign Direct Investment is flowing to the
manufacturing and leather sector
Source: BPC (2016)
Manufacturing accounts for
70% of the total Foreign Direct Investment
(FDI) in Ethiopia
10
Large FDI in the leather industry
 Chinese Huajian Group
started producing shoes for the US
market in 2012. The plant is based in
Dukem, 30km southwest of Addis
Ababa. Huajian plans to reach US$4
billion export from Ethiopia within ten
years.
 Hiroki Co. Ltd
recently announced that it is setting up
a manufacturing operation in Ethiopia.
It will produce shoes and other luxury
accessories made from leather.
 George Shoes
is a Taiwanese shoe company that
started operations in 2014. The
company has a production capacity of
4,000 pairs per day.
Total FDI investment in leather from 1992 to 2014
amounts to US$180 million
-
500
1,000
1,500
2,000
2,500
2012/13 2013/14 2014/15
Foreign Direct Investment (net) in Millions of USD
Manufacturing FDI (70% of total FDI)

2. Opportunities
Ethiopia has an abundance of quality raw materials for
leather manufacturing
11
Ethiopian livestock population (million)
56
26.5 25
Cattle Goat Sheep
The livestock population of Ethiopia contributes to
nearly 3% of the global stock
Ethiopia has been moving away from exports of raw hides and skins towards
increased value-added products like finished leather
-
50,000
100,000
150,000
200,000
250,000
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Ethiopia Kenya Egypt Tunisia
Export performance of selected African economies in raw hide and skin.
Total Raw hides and skins exports of selected countries (USD thousands)
Ethiopia is moving away from raw hides and skins (semi-processed export)
• Two types of skins from Ethiopia result in some of the
finest leather in the world: Bati and Selallie.
• The 7.12% off take rate for cattle is below the African
average (12.71%) and world average (20.31%). This
higher off take rate will lead to increased RHS supply.
• The increased value addition in country, with the 150%
export tax (since 2012) on semi-processed leather,
ensures availability of leather for leather products.
Source: ITC; Comtrade data (as cited in BPC (2016))
2. Opportunities
Ethiopia has preferential trade agreements with key
international markets
Access to regional markets through
membership of
Common Market for Eastern and
Southern Africa (COMESA)
The African Growth and
Opportunity Act (AGOA)
offers market access privilege
to the US
Everything but Arms (EBA) of the EU
offer market access privilege
Duty free and quota free (DFQF)
privilege extended by international
markets of China, India, Japan & Korea
12
2. Opportunities
Ethiopia’s competitive advantage includes competitive
wages, factor costs and abundant young labour force
13
Figure 10: Population distribution by age in Ethiopia
Age
Gender 0-14
years
15-24
years
25-54
years
55-64
years
65
years+
Male 21376243 9557462 14023218 1826602 1242171
Female 21308454 9692275 14176263 19191212 1511558
Total 42684697 19249737 28199481 21017814 2753729
Source: CIA Fact book
pia has no predetermined minimum wage, and the minimum wages in practice is much
han other countries, and many folds less than some major textile and apparel
facturing countries. Other cost factors of production like energy cost, water cost, land
g rate, corporate tax etc. are much less than other countries.
Figure 11: Wage rate distribution in global garments industry
Source: Business Opportunity Report Ethiopia – Textile and Apparel Industry, 2014
Figure 12: Energy consumption in global garments industry
Source: Business Opportunity Report Ethiopia – Textile and Apparel Industry, 2014
Table 6: Cost Factors of Production among various RMG exporting countries
Population distribution by age
Energy Costs KW/Hour in USD
Source: Innovision (2016); CIA Factbook (2016)
Abundant young labour force:
96 million people of which 45% are working age
and 40% are below 15 years
Wage rate distribution in global garments
Male Female
2. Opportunities
Ethiopia has conducive industry incentives, and
including industrial parks
14
11 industrial parks (IPs)
are under construction or planned
The Government’s plan for
the leather industry
 Leather tannery village on
100 hectares of plot in Mojo
town
 Livestock and leather
processing IP in Dire Dawa
 Bole Lemi extension for
apparel and leather products
Leather Park
Mojo
Livestock and
Leather IP
Bole Lemi
extension
1. Sector Overview
2. Opportunities
3. Constraints
4. LAL Vision & Strategy
Annexes
15
3. Constraints
In-spite of such opportunities, growth is not optimal,
due to differing and low capacity utilization of firms
16
0%
20%
40%
60%
80%
100%
120%
RHS Prodn. RHS Supply Tanning
Inputs
Wet end Crust Semi
Finsishing
Proper
Finishing
Accessaries DD by LP SS to LP
Capacity utilization at different stages of leather processing
Source: Enterprise Partners (2015) – Input Market Study
3. Constraints
Underutilization is a symptom, with constraints across
different markets
Please see Annex for LAL Sector Profile and Core Market Constraints and Opportunities
Livestock
Market
Raw Hides and Skins
Market
Tanning
Market
 High incidence of diseases and death from illness, leading to poor
supply of quality hides and skins to the value chain
 Poor quality of formal slaughtering services, leading to poor
supply of quality raw hides and skins to tanneries
 Low finishing capacity, leading to low supply of finished leather
to leather products factories
Leather Product
Market
 Lack of technical/marketing capacity to respond to international
buyers’ requirements
17
1. Sector Overview
2. Opportunities
3. Constraints
4. LAL Vision & Strategy
Annexes
18
 Generate 60 million GBP new
investments
 Create decent job opportunities for
12,000 Ethiopians (75% women)
4. Vision & Strategy
Increased leather products exports resulting in decent
jobs and income opportunities
Please see Annex for Theory of Change
High-value leather products exports from quality FDI and Ethiopian manufacturing firms who are
globally competitive, with a high-level of in-country value addition, resulting in decent factory job
creation and income opportunities for farmers and traders
Increased quality FDI Increased local investment
Increased supply of quality
finished leather and RHS
Increased efficiency &
optimization in manufacturing
Technology transfer and skills
Business linkages
 US$1.2 billion new
investment financing
 US$800 million export by
2020
 58,089 job opportunities
by the end of 2020
19
4. Vision & Strategy
To achieve this vision, EP has a complimentary strategy
for key markets
Livestock
Market
RHS
Market
Tanning
Market
Leather Product
Market
Increase health of livestock
Improved formal slaughtering
Increase finishing capacity of tanneries
Increase exports by improving factory capacity
utilization and finding new markets with
increased FDI
Quality RHS supply
Quality RHS supply
to tanners
Suitable quality and
quantity of finished
leather supply
More value addition
in Ethiopia and
increased exports
MARKET STRATEGY OUTCOME
20
4. Vision & Strategy
To stimulate growth in leather products and RHS
markets, the tanning market will be addressed first
Tanning
Leather
Product
RHS
.Key linkages and considerations:
 Improving formal slaughter
houses to bring more RHS to
tanneries  However
tanneries do not have capacity
to process it.
 Factories have unused capacity
 Improving capacity is
subject to supply of finished
leather from tanneries.
 Improve finishing capacity of
tanneries  Enable factory
capacity utilization.
Improved tanners will
incentivize formal slaughtering
services to excel.
21
Cotton
Labour
Apparel
13K Jobs; 10K Income
28K Jobs
Calculated with Apparel
Market
Low labour
supply
Pre-employment
skills pilot
Low labour
supply
Labour system in
industrial parks
Poor gender
support
Social
sustainability
Poor HR
Better HR system in
factory
Poor mgt by
supervisors
Supervisor training
service
Low
accessory
supply
SME cluster
Lack of
Ethiopian
design
Fashion incubator
programme
Lack of eco
industrial
strategy
Green
industrialisation
Low
investment
Don’t get left
behind
Low
investment
Buyer-led
investment
P
Poor sector
coordination
and strategy
Industry
coordination forum
CTA 02 CTA 08 CTA 17 CTA 07 CTA TBD
CTA 10 CTA 12 CTA 13 CTA 16 CTA 11 CTA 14
Poor quality
seed
Seed multiplication
pilot
Poor quality
seed
Seed multiplication
scale-up
No national
policy
National cotton
strategy
Low lint
cotton
production
Contract farming
with textile
industry
Lack of
finance
Finance system for
cotton producers &
textile industry
Low seed
variety
ARC capacity
building
CTA 01 CTA 04 CTA 03 CTA 09 CTA TBD CTA TBD
Livestock
March 2017
PORTFOLIO SUMMARY
Processing
Inputs
Export
Constraints Intervention
Leather
Products
Financial
Capability
Private
Capital
SME
Projected
Results
10K Jobs
TBD
TBD
60K Income
3K Jobs
TBD
GBP 89M Investment
GBP 72M Investment
TBD
Tanning
4K Jobs
Digital
Finance
TBD
Active: scale up
Active: Pilot
Active: wind down
Closed
Pipeline
High post-
harvest loss
Tomato
processing:
Meki Union
High post-
harvest loss
Tomato
processing:
Mulualem Farm
Poor
business
services
Advisory service
Poor
business
services
Private Capital
Advisory Finance
Services (PCAF)
Low
awareness
PCAF: Workshops
Lack of
linkage
Investment linkage
platform
Poor
marketing &
supply chain
Export promotion
& supply chain
Low
investment
Investment
facilitation services
Low
technical
know-how
Footwear
manufacturing:
high-end market
Poor vet
service
Improving
veterinary services
Poor quality
seedlings
Seedlings business
pilot
Poor quality
inputs
Seedlings business
scale-up
Poor quality
seed
OPV seed
promotion
Poor int.
market
linkage
Export facilitation
service for farms
Poor
financial
literacy
Financial education
& capability
Poor
financial
literacy
Financial education
via public agency
Lack of
credit
SME finance
project (SMEFP),
WEDP
Low fin for
climate
smart agro
Greening rural
finance
Lack of
collateral
SME guarantee
fund
Lack of
credit
Farmer union
advisory service
EIC’s low HR
capacity
Young professional
development
Low FDI in
priority
sectors
FIN TBD
Poor
finishing of
leather
Improve finishing
through chemical
companies
Poor green
practice
Green leather
production &
marketing
Lack of
finance
RHS credit line
Poor green
practice
Waterless chrome
tanning
Poor quality
raw hides &
skins
TBD
Poor
finishing of
leather
Intra-tannery
partnerships
Limited
outreach
Mobile bill
payments
Limited
outreach
SAACO agency
banking
Low DFS
knowledge
Transaction pool
Low DFS
knowledge
Community of
practice
Lack of
automation
in MFIs
Core banking
system
Unfavourable
policy &
regulations
Roadmap for DFS
FAV 01-A FAV 01-B
FIN 03 FIN 07 FIN 07 FIN 19
LAL 06 LAL 07 LAL 09
LAL 08
FAV 02 FAV 06 FAV TBD
FAV 03
FIN 02 FIN 10
FIN 06 FIN 12 FIN 08
FIN 15 FIN TBD
LAL 05 LAL 10 LAL 11 LAL TBD LAL 04 LAL TBD
FIN 01-B FIN 01-A FIN 16 FIN 17 FIN 14 FIN 18
Cotton,Apparel,TextileInvestmentFruitsandVegetableBaseofPyramid
Investment
Promotion
FIN 05
Code | Status
LeatherandLivestock
Poor sector
coordination
and strategy
National Apparel
Investment Plan
8K Jobs
CTA 15
Low linkage
amid SME’S
and Buyers
All Africa Leather
Fair
LAL 03
Poor
marketing
system
FAV Produce
Marketing
FAV TBD
Low domestic
FIN mgt
capacity
CFO Training
FIN 20
Stringent
KYC system
Tiered KYC
system
FIN 21
Limited
deposit
mobilization
MFI Marketing
FIN 22
Other BOP Interventions
Low labour
supply
E-labour market
place
CTA TBD
1. Sector Overview
2. Opportunities
3. Constraints
4. CTA Vision & Strategy
Annexes
23
Type Investment
source
Company
number
Jobs
created
Tanneries Local, 3 VI 33 8000
Small and medium footwear
producer
Local
company
1,000 5,000
Medium to large-sized
footwear producer
Local
company
40 2,000
Large footwear producer Seven local
Three FDI
10 4500
Glove manufacturing
facilities
Two FDI
One local
3 1,000
Small-scale accessories
producer
Local 150 2500
Medium and large scale
manufacturers produce for the
export market
Smaller manufacturers
mainly produce for the
local market
24
Annex
Employment breakdown
LIVESTOCK
RHS PRODUCTION
SLAUGHTERING
RHS SUPPLY
(TRADE)
LEATHER TANNING
/ FINISHING
PROCESSING
LEATHER GOODS
MANUFACTURERS
MARKET Domestic Consumer
$115 mil leather goods
Handicrafts and others
Export
$35 mil leather goods
$ 100 mil finished leather
Shoe factories
Domestic: 113 mil $
Export: 30 mil $
Glove factories
Domestic: 1 mil $
Export: 4.5 mil $
Other goods
Domestic: 1 mil
Export: 0.5 mil
Traditional / informal market (171 mil sqf)
100% of backyard hide = 142 mil
20% of backyard skin = 16 mil
20% of formal hide = 12 mil
10% of formal skin = 1 mil
Backyard: Hide
142 mil sqf
Cattle 16%; 9 mil
Hides: 203 mil sqf
Sheep 40%; 11 mil
Sheep skin: 45 mil sqf
Goat, 40%; 11 mil
Goat Skin: 47 mil sqf
Cattle
56 million
Sheep
29 million
Goat
29 million
Backyard: Skin
3 mil sqf
Formal: Hide
61 mil sqf
Formal: Skin
9 mil sqf
Tannery (122 mil sqf)
0% of backyard hide = 0 mil
20% of backyard skin = 66 mil
80% of formal hide = 48 mil
90% of formal skin = 8 mil
Tannery processing
50 mil sqt of finished and crust leather for export = 100 mil $
25 mil sqt of crust and finished leather for factories = 50 mil $
SMEs
Domestic (shoes,
goods, handicrafts)
Traditional
tanning
Domestic
25
Annex
Livestock leather value chain (the bigger picture)
Constraints Opportunities
• Cultural and religious preference for
backyard slaughtering (high volumes).
• Formal slaughterhouses have weak
capacity and are inefficient.
• Lack of good flaying techniques.
• Lack of innovative techniques and business
orientation.
• Underdeveloped private services.
• Lack of techniques in preservation and
handling of RHS.
• Lack of working capital by traders.
• Weak and disconnected RHS supply line.
• Production/supply seasonality.
• Unaccounted RHS trade.
• No price incentives from tanneries, as well
as speculative and erratic prices.
• No understanding of value of quality RHS.
LIVESTOCK
RHS
SUPPLY
& TRADING
• Lack of good public veterinary services
and access to private veterinary services.
• Poor animal husbandry techniques.
• High incidence of diseases and death.
• Lack of commercial livestock rearing.
• Government committed to ensuring quality
increase in RHS supply, and tackling working
capital constraints of RHS traders.
• Growing interest from international leather
goods manufacturers to establish operations
in Ethiopia, increasing demand for quality
RHS supply.
• GoE interested in privatization of vet
services.
• Increasing number of veterinary graduates.
• Awareness of RHS value growing amongst
smallholders.
• New commercial livestock ranching law
passed.
• With population growth and income
increases, meat consumption is increasing
and, therefore, demand for slaughtering
services is rising.
26
Annex
Constraints and opportunities
TANNING
LEATHER
PRODUCTS
Constraints Opportunities
• Poor supply of finished leather from tanneries.
• Lack of financial instruments for growth and
access to investment and working capital.
• Poor logistics and procurement services.
• Weak inter-firm cooperation.
• Subpar compliance to international standards of
products, tanning firms and shoe factories.
• Lack of green practice / treatment plants.
• Prohibitive policy, banning semi-processed
exports.
• Unbalanced capacity in different tanning stages.
• Problematic access to varied and adequate inputs.
• Lack of flexibility and market responsiveness.
• Limited international experience of middle and top
level management.
• Low skilled labour.
• Lack of proactive marketing.
• Low utilization of incentives for export.
• Marketing and product development not integrated.
• Unable to meet short time delivery and product
volume requests.
• High rejection rates of final products by buyers.
• Poor understanding of quality and design
requirements.
• High dependency on import of accessories.
• Machinery maintenance and operations inadequate.
• Increased interest from US buyers for product
development, and large volume / low value
footwear production in Ethiopia.
• Increasing interest from various producers and
buyers to shift production orders to Ethiopia
through sub-contracting.
• Increasing labour, and other factor costs in other
developing countries, are raising the comparative
advantage of Ethiopia in production of leather and
leather goods.
• There is a growing number of investors, especially
from Asia, interested in shifting their operations to
Ethiopia because of access to leather, low labour
costs and low factor costs.
• There is a sizeable market with higher price value
for leather conforming to environmental standards.
• There is an increasing demand from domestic goods
manufacturers for quality finished leather.
• With more FDIs entering Ethiopia, there is space for
increasing profitability through increased
specialization.
27
Annex
Constraints and opportunities
Reduced lead time
on production
JOB CREATIONINCREASED HOUSEHOLD INCOMEIMPACT
Systemleveloutcome
INTERVENTIONS
Lack of
adequately
skilled labour
High
Dependence on
imported
accessories
Low export
product
orientation /
responsiveness
Slow
custom/logistic
process
Limited foreign
currency for
import
Improved Health of
Livestock
Improved quality
and quantity of RHS
supply
Improved slaughter
practices
Increased
marketing efforts
Improved quality
and quantity of
finished Leather
Increased sales and
export by tanneries
Improved
environmental
standards
compliance
Increased
volume orders
by buyers
Increased
specialisation of
tanneries
Better timely supply
of accessories
Quality Footwear
production / Higher
factory productivity
Increased sales and
exports by factories
Increased skilled
labour in leather
sector
Easier procurement
procedures
Investment
generated
Low efficiency /
productivity of
footwear
factories
More FDI
CONSTRAINTS
Lack of reliable
veterinary
services
Poor animal
husbandry
practices
High incidence
of diseases and
death from
illness
Limited
coordination in
RHS supply line
Weak capacity
of formal
warehouses
High volume of
backyard
slaughtering
Poor handling
and
preservation of
RHS
Lack of working
capital of RHS
traders
Outdated
tanning
machinery
Low technical
know-how in
finishing
Low quality and
quantity of
inputs for
tanneries
Poor resource
allocation and
investment flow
Poor tannery-
factory
cooperation
Poor
understanding
of demand
needs
Inadequate
international
marketing
strategies
Annex
Theory of Change
Acronyms and abbreviations
AGOA Africa Growth and Opportunity Act
CSA Central Statistics Agency of Ethiopia
FDI Foreign Direct Investment
GoE Government of Ethiopia
GTP Growth and Transformation Plan
IP Industrial park
LIDI Leather Industry Development Institute
Mil Million
MoI Ministry of Industry
NBE National Bank of Ethiopia
RHS Raw hides and skins
sqf Square feet
Annex
Acronyms and abbreviations
29
References
BPC Limited, Ethiopia Leather Industry Investment Strategy (2016)
CIA Factbook (2016)
Enterprise Partners. (2015). Input market study. Addis Ababa: Enterprise Partners.
Government of Ethiopia, Growth and Transformation Plan II (2016)
Innovision, (2016)
Leather Industry Development Institute (LIDI)-(2016)
Mascianà, P. (2015). World statistical compendium for raw hides and skins, leather
and leather footwear 1998-2014. Rome: Food and Agriculture Organization of the United Nations.
UN Comtrade Database. (2016). Retrieved September 14, 2016, from
https://comtrade.un.org/data/
Annex
References
30
Thank you
ENTERPRISE PARTNERS
Bole, adjacent to Millennium Hall, behind Reliance
Hotel; Bel Amour Building, 2nd - 5th floors
Phone: +251-116-186-601
Fax: +251-116-672-588
P. O. Box 27374/1000
Addis Ababa, Ethiopia
E-mail: info@enterprisepartners.org
Web www.enterprisepartners.org
Follow us on:
@EP_Ethiopia
Enterprisepartners1
www.enterprisepartners.org
31

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20170411 LAL sector strategy

  • 1. 1
  • 2. Leather and Livestock Sector Strategy March 2017 22
  • 3. Table of Contents 1. Sector Overview 2. Opportunities 3. Constraints 4. LAL Vision & Strategy Annexes 3
  • 4. 1. Sector Overview 2. Opportunities 3. Constraints 4. LAL Vision & Strategy Annexes 4
  • 5. 1. Sector Overview Leather and livestock, strategic to the Ethiopian economy, is the leading manufacturing export sector Export earnings USD millions The sector has experienced more than 150% growth in export earnings in the past 5 years (from $56 million to $133 million) Source: ELIDI (July 2016); MoI (July 2016) 5 Leather is the top manufacturing export product Government priority A strategic sector for the Ethiopian economy:  Export target (GTPII) of USD 800 million by 2020  Employment targets of 59,580 2020 - 20,000 40,000 60,000 80,000 100,000 120,000 140,000 2009/10 2010/11 2011/12 2012/13 2013/14 2014/15 2015/16 Crust Leather Finished Leather Footwear L. GG L. Glove Total Leather, 30% Meat and milk, 26% Textile , 21% Food and Beverage, 11% Chemical & construction 5% Others, 6%
  • 6. 1. Sector Overview The US and China are Ethiopia’s main export markets, while the domestic market is also lucrative 6 China USA Hong KongItaly Djibouti Thailand Kenya India Somalia UK Others The US is mainly importing leather products, while China is importing leather Ethiopia is importing leather products worth US$180 million, and this is growing 0 50,000 100,000 150,000 200,000 2010 2011 2012 2013 2014 Total Leather Leather GGG Shoe $0 $20 Price per pair of footware The domestic market price is 100% more than export market Source: UN Comtrade Database (2016): http://comtrade.un.org/data/
  • 7. 1. Sector Overview Ethiopia’s potential as a sourcing hub for leather and leather products is largely untapped Source: Mascianà (2015) 7 100% 1.22 % 0.13 % Total Africa Ethiopia The world market of leather and leather products is US$86 billion, of which Ethiopia is contributing only 0.13% - 20 40 60 80 100 120 Livestock RHS Ethiopia has 3% of the world’s livestock population and 1.5% of raw hides and skins (RHS) supply
  • 8. 1. Sector Overview Growth in the sector creates jobs for women and increases income opportunities for farmers and small traders Meskerem, a 24 year old mother, is a line supervisor at New Wing Addis shoe factory. New Wing Addis is a Chinese company focused on the export shoes market. Meskerem started working with New Wing three years ago after she completed high school. After receiving 15 days of training, she was transferred to join the stitching line of production. Soon after taking this role, she was promoted to assistant supervisor and supervisor. Meskerem’s salary has quadrupled since she joined the factory and is now making ETB 2,000 / month. Meskerem plans to learn and build her career in the shoe making industry. Employment for 17,000 people in tanneries and factories; 51% are women. Out of this, a cluster of 1,000 small and medium enterprises (SMEs) employ about 5,000 workers. Income source for 10 million livestock holders, an income source for sales of milk, meat and skin. Source: LIDI (2014) 8 Income source for 10,000 small RHS collectors / traders.
  • 9. 1. Sector Overview 2. Opportunities 3. Constraints 4. LAL Vision & Strategy Annexes 9
  • 10. 2. Opportunities Foreign Direct Investment is flowing to the manufacturing and leather sector Source: BPC (2016) Manufacturing accounts for 70% of the total Foreign Direct Investment (FDI) in Ethiopia 10 Large FDI in the leather industry  Chinese Huajian Group started producing shoes for the US market in 2012. The plant is based in Dukem, 30km southwest of Addis Ababa. Huajian plans to reach US$4 billion export from Ethiopia within ten years.  Hiroki Co. Ltd recently announced that it is setting up a manufacturing operation in Ethiopia. It will produce shoes and other luxury accessories made from leather.  George Shoes is a Taiwanese shoe company that started operations in 2014. The company has a production capacity of 4,000 pairs per day. Total FDI investment in leather from 1992 to 2014 amounts to US$180 million - 500 1,000 1,500 2,000 2,500 2012/13 2013/14 2014/15 Foreign Direct Investment (net) in Millions of USD Manufacturing FDI (70% of total FDI) 
  • 11. 2. Opportunities Ethiopia has an abundance of quality raw materials for leather manufacturing 11 Ethiopian livestock population (million) 56 26.5 25 Cattle Goat Sheep The livestock population of Ethiopia contributes to nearly 3% of the global stock Ethiopia has been moving away from exports of raw hides and skins towards increased value-added products like finished leather - 50,000 100,000 150,000 200,000 250,000 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Ethiopia Kenya Egypt Tunisia Export performance of selected African economies in raw hide and skin. Total Raw hides and skins exports of selected countries (USD thousands) Ethiopia is moving away from raw hides and skins (semi-processed export) • Two types of skins from Ethiopia result in some of the finest leather in the world: Bati and Selallie. • The 7.12% off take rate for cattle is below the African average (12.71%) and world average (20.31%). This higher off take rate will lead to increased RHS supply. • The increased value addition in country, with the 150% export tax (since 2012) on semi-processed leather, ensures availability of leather for leather products. Source: ITC; Comtrade data (as cited in BPC (2016))
  • 12. 2. Opportunities Ethiopia has preferential trade agreements with key international markets Access to regional markets through membership of Common Market for Eastern and Southern Africa (COMESA) The African Growth and Opportunity Act (AGOA) offers market access privilege to the US Everything but Arms (EBA) of the EU offer market access privilege Duty free and quota free (DFQF) privilege extended by international markets of China, India, Japan & Korea 12
  • 13. 2. Opportunities Ethiopia’s competitive advantage includes competitive wages, factor costs and abundant young labour force 13 Figure 10: Population distribution by age in Ethiopia Age Gender 0-14 years 15-24 years 25-54 years 55-64 years 65 years+ Male 21376243 9557462 14023218 1826602 1242171 Female 21308454 9692275 14176263 19191212 1511558 Total 42684697 19249737 28199481 21017814 2753729 Source: CIA Fact book pia has no predetermined minimum wage, and the minimum wages in practice is much han other countries, and many folds less than some major textile and apparel facturing countries. Other cost factors of production like energy cost, water cost, land g rate, corporate tax etc. are much less than other countries. Figure 11: Wage rate distribution in global garments industry Source: Business Opportunity Report Ethiopia – Textile and Apparel Industry, 2014 Figure 12: Energy consumption in global garments industry Source: Business Opportunity Report Ethiopia – Textile and Apparel Industry, 2014 Table 6: Cost Factors of Production among various RMG exporting countries Population distribution by age Energy Costs KW/Hour in USD Source: Innovision (2016); CIA Factbook (2016) Abundant young labour force: 96 million people of which 45% are working age and 40% are below 15 years Wage rate distribution in global garments Male Female
  • 14. 2. Opportunities Ethiopia has conducive industry incentives, and including industrial parks 14 11 industrial parks (IPs) are under construction or planned The Government’s plan for the leather industry  Leather tannery village on 100 hectares of plot in Mojo town  Livestock and leather processing IP in Dire Dawa  Bole Lemi extension for apparel and leather products Leather Park Mojo Livestock and Leather IP Bole Lemi extension
  • 15. 1. Sector Overview 2. Opportunities 3. Constraints 4. LAL Vision & Strategy Annexes 15
  • 16. 3. Constraints In-spite of such opportunities, growth is not optimal, due to differing and low capacity utilization of firms 16 0% 20% 40% 60% 80% 100% 120% RHS Prodn. RHS Supply Tanning Inputs Wet end Crust Semi Finsishing Proper Finishing Accessaries DD by LP SS to LP Capacity utilization at different stages of leather processing Source: Enterprise Partners (2015) – Input Market Study
  • 17. 3. Constraints Underutilization is a symptom, with constraints across different markets Please see Annex for LAL Sector Profile and Core Market Constraints and Opportunities Livestock Market Raw Hides and Skins Market Tanning Market  High incidence of diseases and death from illness, leading to poor supply of quality hides and skins to the value chain  Poor quality of formal slaughtering services, leading to poor supply of quality raw hides and skins to tanneries  Low finishing capacity, leading to low supply of finished leather to leather products factories Leather Product Market  Lack of technical/marketing capacity to respond to international buyers’ requirements 17
  • 18. 1. Sector Overview 2. Opportunities 3. Constraints 4. LAL Vision & Strategy Annexes 18
  • 19.  Generate 60 million GBP new investments  Create decent job opportunities for 12,000 Ethiopians (75% women) 4. Vision & Strategy Increased leather products exports resulting in decent jobs and income opportunities Please see Annex for Theory of Change High-value leather products exports from quality FDI and Ethiopian manufacturing firms who are globally competitive, with a high-level of in-country value addition, resulting in decent factory job creation and income opportunities for farmers and traders Increased quality FDI Increased local investment Increased supply of quality finished leather and RHS Increased efficiency & optimization in manufacturing Technology transfer and skills Business linkages  US$1.2 billion new investment financing  US$800 million export by 2020  58,089 job opportunities by the end of 2020 19
  • 20. 4. Vision & Strategy To achieve this vision, EP has a complimentary strategy for key markets Livestock Market RHS Market Tanning Market Leather Product Market Increase health of livestock Improved formal slaughtering Increase finishing capacity of tanneries Increase exports by improving factory capacity utilization and finding new markets with increased FDI Quality RHS supply Quality RHS supply to tanners Suitable quality and quantity of finished leather supply More value addition in Ethiopia and increased exports MARKET STRATEGY OUTCOME 20
  • 21. 4. Vision & Strategy To stimulate growth in leather products and RHS markets, the tanning market will be addressed first Tanning Leather Product RHS .Key linkages and considerations:  Improving formal slaughter houses to bring more RHS to tanneries  However tanneries do not have capacity to process it.  Factories have unused capacity  Improving capacity is subject to supply of finished leather from tanneries.  Improve finishing capacity of tanneries  Enable factory capacity utilization. Improved tanners will incentivize formal slaughtering services to excel. 21
  • 22. Cotton Labour Apparel 13K Jobs; 10K Income 28K Jobs Calculated with Apparel Market Low labour supply Pre-employment skills pilot Low labour supply Labour system in industrial parks Poor gender support Social sustainability Poor HR Better HR system in factory Poor mgt by supervisors Supervisor training service Low accessory supply SME cluster Lack of Ethiopian design Fashion incubator programme Lack of eco industrial strategy Green industrialisation Low investment Don’t get left behind Low investment Buyer-led investment P Poor sector coordination and strategy Industry coordination forum CTA 02 CTA 08 CTA 17 CTA 07 CTA TBD CTA 10 CTA 12 CTA 13 CTA 16 CTA 11 CTA 14 Poor quality seed Seed multiplication pilot Poor quality seed Seed multiplication scale-up No national policy National cotton strategy Low lint cotton production Contract farming with textile industry Lack of finance Finance system for cotton producers & textile industry Low seed variety ARC capacity building CTA 01 CTA 04 CTA 03 CTA 09 CTA TBD CTA TBD Livestock March 2017 PORTFOLIO SUMMARY Processing Inputs Export Constraints Intervention Leather Products Financial Capability Private Capital SME Projected Results 10K Jobs TBD TBD 60K Income 3K Jobs TBD GBP 89M Investment GBP 72M Investment TBD Tanning 4K Jobs Digital Finance TBD Active: scale up Active: Pilot Active: wind down Closed Pipeline High post- harvest loss Tomato processing: Meki Union High post- harvest loss Tomato processing: Mulualem Farm Poor business services Advisory service Poor business services Private Capital Advisory Finance Services (PCAF) Low awareness PCAF: Workshops Lack of linkage Investment linkage platform Poor marketing & supply chain Export promotion & supply chain Low investment Investment facilitation services Low technical know-how Footwear manufacturing: high-end market Poor vet service Improving veterinary services Poor quality seedlings Seedlings business pilot Poor quality inputs Seedlings business scale-up Poor quality seed OPV seed promotion Poor int. market linkage Export facilitation service for farms Poor financial literacy Financial education & capability Poor financial literacy Financial education via public agency Lack of credit SME finance project (SMEFP), WEDP Low fin for climate smart agro Greening rural finance Lack of collateral SME guarantee fund Lack of credit Farmer union advisory service EIC’s low HR capacity Young professional development Low FDI in priority sectors FIN TBD Poor finishing of leather Improve finishing through chemical companies Poor green practice Green leather production & marketing Lack of finance RHS credit line Poor green practice Waterless chrome tanning Poor quality raw hides & skins TBD Poor finishing of leather Intra-tannery partnerships Limited outreach Mobile bill payments Limited outreach SAACO agency banking Low DFS knowledge Transaction pool Low DFS knowledge Community of practice Lack of automation in MFIs Core banking system Unfavourable policy & regulations Roadmap for DFS FAV 01-A FAV 01-B FIN 03 FIN 07 FIN 07 FIN 19 LAL 06 LAL 07 LAL 09 LAL 08 FAV 02 FAV 06 FAV TBD FAV 03 FIN 02 FIN 10 FIN 06 FIN 12 FIN 08 FIN 15 FIN TBD LAL 05 LAL 10 LAL 11 LAL TBD LAL 04 LAL TBD FIN 01-B FIN 01-A FIN 16 FIN 17 FIN 14 FIN 18 Cotton,Apparel,TextileInvestmentFruitsandVegetableBaseofPyramid Investment Promotion FIN 05 Code | Status LeatherandLivestock Poor sector coordination and strategy National Apparel Investment Plan 8K Jobs CTA 15 Low linkage amid SME’S and Buyers All Africa Leather Fair LAL 03 Poor marketing system FAV Produce Marketing FAV TBD Low domestic FIN mgt capacity CFO Training FIN 20 Stringent KYC system Tiered KYC system FIN 21 Limited deposit mobilization MFI Marketing FIN 22 Other BOP Interventions Low labour supply E-labour market place CTA TBD
  • 23. 1. Sector Overview 2. Opportunities 3. Constraints 4. CTA Vision & Strategy Annexes 23
  • 24. Type Investment source Company number Jobs created Tanneries Local, 3 VI 33 8000 Small and medium footwear producer Local company 1,000 5,000 Medium to large-sized footwear producer Local company 40 2,000 Large footwear producer Seven local Three FDI 10 4500 Glove manufacturing facilities Two FDI One local 3 1,000 Small-scale accessories producer Local 150 2500 Medium and large scale manufacturers produce for the export market Smaller manufacturers mainly produce for the local market 24 Annex Employment breakdown
  • 25. LIVESTOCK RHS PRODUCTION SLAUGHTERING RHS SUPPLY (TRADE) LEATHER TANNING / FINISHING PROCESSING LEATHER GOODS MANUFACTURERS MARKET Domestic Consumer $115 mil leather goods Handicrafts and others Export $35 mil leather goods $ 100 mil finished leather Shoe factories Domestic: 113 mil $ Export: 30 mil $ Glove factories Domestic: 1 mil $ Export: 4.5 mil $ Other goods Domestic: 1 mil Export: 0.5 mil Traditional / informal market (171 mil sqf) 100% of backyard hide = 142 mil 20% of backyard skin = 16 mil 20% of formal hide = 12 mil 10% of formal skin = 1 mil Backyard: Hide 142 mil sqf Cattle 16%; 9 mil Hides: 203 mil sqf Sheep 40%; 11 mil Sheep skin: 45 mil sqf Goat, 40%; 11 mil Goat Skin: 47 mil sqf Cattle 56 million Sheep 29 million Goat 29 million Backyard: Skin 3 mil sqf Formal: Hide 61 mil sqf Formal: Skin 9 mil sqf Tannery (122 mil sqf) 0% of backyard hide = 0 mil 20% of backyard skin = 66 mil 80% of formal hide = 48 mil 90% of formal skin = 8 mil Tannery processing 50 mil sqt of finished and crust leather for export = 100 mil $ 25 mil sqt of crust and finished leather for factories = 50 mil $ SMEs Domestic (shoes, goods, handicrafts) Traditional tanning Domestic 25 Annex Livestock leather value chain (the bigger picture)
  • 26. Constraints Opportunities • Cultural and religious preference for backyard slaughtering (high volumes). • Formal slaughterhouses have weak capacity and are inefficient. • Lack of good flaying techniques. • Lack of innovative techniques and business orientation. • Underdeveloped private services. • Lack of techniques in preservation and handling of RHS. • Lack of working capital by traders. • Weak and disconnected RHS supply line. • Production/supply seasonality. • Unaccounted RHS trade. • No price incentives from tanneries, as well as speculative and erratic prices. • No understanding of value of quality RHS. LIVESTOCK RHS SUPPLY & TRADING • Lack of good public veterinary services and access to private veterinary services. • Poor animal husbandry techniques. • High incidence of diseases and death. • Lack of commercial livestock rearing. • Government committed to ensuring quality increase in RHS supply, and tackling working capital constraints of RHS traders. • Growing interest from international leather goods manufacturers to establish operations in Ethiopia, increasing demand for quality RHS supply. • GoE interested in privatization of vet services. • Increasing number of veterinary graduates. • Awareness of RHS value growing amongst smallholders. • New commercial livestock ranching law passed. • With population growth and income increases, meat consumption is increasing and, therefore, demand for slaughtering services is rising. 26 Annex Constraints and opportunities
  • 27. TANNING LEATHER PRODUCTS Constraints Opportunities • Poor supply of finished leather from tanneries. • Lack of financial instruments for growth and access to investment and working capital. • Poor logistics and procurement services. • Weak inter-firm cooperation. • Subpar compliance to international standards of products, tanning firms and shoe factories. • Lack of green practice / treatment plants. • Prohibitive policy, banning semi-processed exports. • Unbalanced capacity in different tanning stages. • Problematic access to varied and adequate inputs. • Lack of flexibility and market responsiveness. • Limited international experience of middle and top level management. • Low skilled labour. • Lack of proactive marketing. • Low utilization of incentives for export. • Marketing and product development not integrated. • Unable to meet short time delivery and product volume requests. • High rejection rates of final products by buyers. • Poor understanding of quality and design requirements. • High dependency on import of accessories. • Machinery maintenance and operations inadequate. • Increased interest from US buyers for product development, and large volume / low value footwear production in Ethiopia. • Increasing interest from various producers and buyers to shift production orders to Ethiopia through sub-contracting. • Increasing labour, and other factor costs in other developing countries, are raising the comparative advantage of Ethiopia in production of leather and leather goods. • There is a growing number of investors, especially from Asia, interested in shifting their operations to Ethiopia because of access to leather, low labour costs and low factor costs. • There is a sizeable market with higher price value for leather conforming to environmental standards. • There is an increasing demand from domestic goods manufacturers for quality finished leather. • With more FDIs entering Ethiopia, there is space for increasing profitability through increased specialization. 27 Annex Constraints and opportunities
  • 28. Reduced lead time on production JOB CREATIONINCREASED HOUSEHOLD INCOMEIMPACT Systemleveloutcome INTERVENTIONS Lack of adequately skilled labour High Dependence on imported accessories Low export product orientation / responsiveness Slow custom/logistic process Limited foreign currency for import Improved Health of Livestock Improved quality and quantity of RHS supply Improved slaughter practices Increased marketing efforts Improved quality and quantity of finished Leather Increased sales and export by tanneries Improved environmental standards compliance Increased volume orders by buyers Increased specialisation of tanneries Better timely supply of accessories Quality Footwear production / Higher factory productivity Increased sales and exports by factories Increased skilled labour in leather sector Easier procurement procedures Investment generated Low efficiency / productivity of footwear factories More FDI CONSTRAINTS Lack of reliable veterinary services Poor animal husbandry practices High incidence of diseases and death from illness Limited coordination in RHS supply line Weak capacity of formal warehouses High volume of backyard slaughtering Poor handling and preservation of RHS Lack of working capital of RHS traders Outdated tanning machinery Low technical know-how in finishing Low quality and quantity of inputs for tanneries Poor resource allocation and investment flow Poor tannery- factory cooperation Poor understanding of demand needs Inadequate international marketing strategies Annex Theory of Change
  • 29. Acronyms and abbreviations AGOA Africa Growth and Opportunity Act CSA Central Statistics Agency of Ethiopia FDI Foreign Direct Investment GoE Government of Ethiopia GTP Growth and Transformation Plan IP Industrial park LIDI Leather Industry Development Institute Mil Million MoI Ministry of Industry NBE National Bank of Ethiopia RHS Raw hides and skins sqf Square feet Annex Acronyms and abbreviations 29
  • 30. References BPC Limited, Ethiopia Leather Industry Investment Strategy (2016) CIA Factbook (2016) Enterprise Partners. (2015). Input market study. Addis Ababa: Enterprise Partners. Government of Ethiopia, Growth and Transformation Plan II (2016) Innovision, (2016) Leather Industry Development Institute (LIDI)-(2016) Mascianà, P. (2015). World statistical compendium for raw hides and skins, leather and leather footwear 1998-2014. Rome: Food and Agriculture Organization of the United Nations. UN Comtrade Database. (2016). Retrieved September 14, 2016, from https://comtrade.un.org/data/ Annex References 30
  • 31. Thank you ENTERPRISE PARTNERS Bole, adjacent to Millennium Hall, behind Reliance Hotel; Bel Amour Building, 2nd - 5th floors Phone: +251-116-186-601 Fax: +251-116-672-588 P. O. Box 27374/1000 Addis Ababa, Ethiopia E-mail: info@enterprisepartners.org Web www.enterprisepartners.org Follow us on: @EP_Ethiopia Enterprisepartners1 www.enterprisepartners.org 31