1. www.flemingeurope.com
COURSE STYLE & OBJECTIVES:
The 3-day course objective is to provide the attendee
with a thorough understanding of the lasers and optics
and their use for welding and other applications.
Questions such as; what is the difference between disc
and fibre lasers, what is the best approach for my laser
welding application - should I consider conduction,
hybrid or pulsed welding, why is fibre optics so
important and what diameter is optimum, what are
the benefits/limitations of the laser approach for my
joining problem and what are the latest developments
in laser processing will be answered.
There will be 2 days of class room lectures and another
half day visit to the laser laboratory at Cranfield
University. The content of the course gives background
information, practical aspects of laser welding and
video demonstrations. The content of the course is
informative but intuitive and easy to comprehend.
It is optimised to provide the attendee with a
complete guide to laser welding with all the necessary
information on laser types, optics, laser safety, laser
material interaction, practical aspects of laser and
hybrid laser welding, as well as properties of laser welds
and control of defects and process monitoring. The
lab visit at Welding Engineering and Laser Processing
Centre at Cranfield University is a great opportunity
to see demonstrations of different laser processes as
well as other advanced welding facility and additive
manufacturing.
The course is suitable for engineers and managers
using or considering use of laser welding to improve
joining quality or solve joining issues.
ABOUT YOUR
PROMINENT TRAINER:
Dr. Wojciech Suder
Research Fellow in Laser Welding
Welding Engineering and Laser Processing
Centre, Cranfield University
United Kingdom
Dr. Wojciech Suder is a research fellow in the Welding Engineering and
Laser Processing Centre at Cranfield University. His area of expertise is
in laser and hybrid laser welding for various applications from micro-
joining to thick section welding. He holds a PhD in laser welding
from Cranfield University and MSc in Materials Science from Gdansk
University of Technology. Over a couple of years he has been actively
involved in research on fundamentals of laser-material interactions
and development of laser welding for various applications. One of
the outcomes of the work was development of a simple algorithm for
improvement of transferability of laser processes between different
lasers. He works actively towards promoting more robust “black
art”-free laser welding by encouraging better understanding of laser
welding amongst the laser users. His work, therefore has been strongly
applied and closely collaborative with various industries. One of the
recent works is focused on application of hybrid laser welding to
off-shore pipelines. Wojciech Suder understands laser welding from
practical as well as fundamental aspects.
International MasterClass Training
Laser
Keyhole
Welding
Visit to the Welding Engineering and
Laser Processing Centre at Cranfield
University !
4 - 6 November 2015 – London & Cranfield, UK
PARTIAL LIST OF COMPANIES
THAT HAVE BENEFITED FROM THE
TRAINER‘S EXPERTISE
Rolls Royce, BAE Systems, Atomic Weapon Establishment
(AWE), The Manufacturing and Technology Centre (MTC), Tata
Steel, Hereema Marine Contractors, Airbus, Serimax, Subsea 7. In Cooperation with
2. International MasterClass Training
KEY BENEFITS
All delegates will receive comprehensive course
documentation for use during the program
SPECIAL FEATURE – Visit to the Welding Engineering
and Laser Processing Centre at Cranfield University!
5H+ of Networking with other industry peers
Learn about industry best practice
Open discussions to engage and share between each
other
Case Studies from the trainer‘s experience
Interactive learning approach
WHO SHOULD ATTEND
Production Managers
Metallurgists
Welding Coordinators
Quality Managers
Welding Inspector
Inspection Engineers
QA/QC Inspectors
Integrity Engineers
Material Engineers
Welding Research Engineers
KEY TOPICS
Background to laser properties, laser fundamentals and
types
Laser optics, fibre optics and laser systems
Process monitoring systems
Laser material interactions
Keyhole laser welding - fundamentals and applications
Laser hybrid welding
Properties of laser welds
Case studies
ENJOY THE VIBRANT CITY OF
LONDON
WHAT OUR PAST PARTICIPANTS
SAID ABOUT THIS TRAINING
“This masterclass has saved me months of reading and
searching.”
Roel Boesenkool, Principal Scientist, Tata Steel, NL
“Well organized and professionally presented in a good
location.“
Rory Hewitson, Laser Welding Manager, ABR
Specialist Welding, UK
“ It was very informative. Good way to get a lot of
knowledge in short time about Laser Welding ! ”
Geert Jan Kap, R&D Engineer, Allseas, NL
“ It has been really productive and well organized. ”
Fabio Gossetti, Process Engineer, Sorin Group, IT
The international masterclass will take place in the historical
centre of London. Being the capital city of the UK, it is also one
of the most important business and commercial centres of the
world. The training will hence offer a great and relevant place
to meet and a compelling location to discover the historical
heritage of this great city.
email: idris.abubakar@flemingeurope.com | www.flemingeurope.com
Booking line: T: + 36 1 411 1929 | f: + 36 1 411 1841
3. International MasterClass Training
DAY 1 | November 4, 2015 DAY 2 | November 5, 2015
I would like to thank everyone, who has helped with the research
and organization of this event. Special thanks goes to our trainer for
his commitment and for his generous and invaluable support.
Norbert Bozoky, Senior Training Producer
norbert.bozoky@flemingeurope.com
8:30 Registration & Coffee
8:55 Welcoming Note from Fleming Europe and
Opening Remarks
Session 1
9:00 Introduction to laser welding and laser safety
• General information on laser welding
• Benefits of laser welding
• Two regimes of laser welding: conduction and keyhole
• Examples of applications
• Laser safety
10:30 Morning Coffee & Networking
11:00 Laser systems, optics and monitoring systems
• Key properties of lasers
• Different types of laser sources
• Influence of beam quality
• Laser optics – how to achieve a desired beam size and shape
on the workpiece
• Fibre optics
• Galvo-scanners
• Power measurement
• Beam characterisation
• In-situ process monitoring
12:30 Luncheon
Session 2
14:00 Laser material interactions
• How laser beam interacts with materials
• Which property of laser determine the response in the
material
• Why different materials respond differently to a laser beam
• Why laser wavelength matters
• How all this affects welding process
15:15 Afternoon Refreshments & Networking
15:30 Laser keyhole welding (part 1)
• Key features of keyhole welding
• Process control
• How to achieve a required weld
• Applications of laser keyhole welding
• Micro welding
16:30 Feedback Session & End of Day 1
Session 3
9:00 Laser keyhole welding (part 2)
• Weld quality
• Effect of shielding gas
• Effect of beam diameter
• Keyhole stability
• Defects – cause and prevention
• Tolerance to fit-up
• Case studies
10:30 Morning Coffee & Networking
11:00 Hybrid laser welding
• Key features of hybrid laser welding
• Process control
• Arc sources for hybrid laser welding
• Key aspects limiting the maximum material thickness that
can be welded
• Distribution of filler material
• Applications of hybrid laser welding
• Case studies
12:30 Luncheon
Session 4
14:00 Properties of laser welds (part 1)
• Challenges in laser welding
• Residual stresses and distortions
• Effect of fast cooling rate on microstructure and hardness
• Influence of weld profile on cracking
15:15 Afternoon Refreshments & Networking
15:30 Properties of laser welds (part 2)
• General properties of laser welds
• Welding issues in selected materials
• Examples of welds and their properties in commonly used
engineering materials
16:30 Feedback Session
Closing remarks & End of Day 2
Day 3 | November 6, 2015
Visit to Welding Engineering and Laser Processing
Centre at Cranfield University
9:00 Bus departure from the venue to Laser Labs at
Cranfield
10:00 Arrival at Cranfield and coffee break
10:30 Demonstration of different laser processes
• Laser welding with high power fibre laser
• Hybrid laser welding with high power fibre laser
• Laser welding with low power modulated fibre laser
• Micro welding and marking with pulsed fibre laser
• Lab tour and other advanced welding processes
• Questions and answers
13:00 Coffee and departure to London
End of Training
email: idris.abubakar@flemingeurope.com | www.flemingeurope.com
Booking line: T: + 36 1 411 1929 | f: + 36 1 411 1841
4. Laser Keyhole Welding / International MasterClass
4 - 6 November 2015 – London & Cranfield, UK
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