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Data Sheet
Benefits
•	Robust unit protects against water and dust entry,
and automatically checks calibration
•	Improved test algorithm reduces test time and
simplifies test creation
•	Intuitive software includes help screens available for
every step
•	Flexible displays, run information, and test collections
to suit your process
•	Standard model offers all networking functions,
including multi-unit management and synchronization
Integritest®
5 instrument: Integrity
assurance with ease and confidence
Accurately and reliably verify the integrity
of your filters and processing equipment
with the portable, easy to implement,
and automated Integritest®
5 instrument.
The Integritest®
5 instrument delivers a
simple and intuitive user experience, while
providing optional depth of flexibility to fit
your process.
The life science business of Merck KGaA,
Darmstadt, Germany operates as
MilliporeSigma in the U.S. and Canada.
2
Compliance
Improved test speed while maintaining
high accuracy
For bubble point tests, the proven tangent method is used to
maximize readings from stable portions of the filters' profiles
See more in Feature Details on following pages
Designed to support GMP and
21 CFR p11 compliance
User access rights can be controlled, data integrity is
ensured, and a full audit trail is available. Single or double,
manual or electronic signatures are all supported
See more in Feature Details on following pages
Reliability
Prevent water and dust entry with IP54 rating
Eliminate setup mistakes with errorless
quick connectors
Protect against liquid back-flow issues with sensor
feedback, float valve and more
See more in Feature Details on following pages
Remove contamination concerns with cleanable,
replaceable Housing Interface Module
Stay informed of calibration issues with automatic
self-check
3
Usability
Queue tests and pre-enter run information to save time
See more in Feature Details in following pages
Convenient on-board printer
Thermal printer paper removes particulate generation
concerns and the need for ink, and stays legible for over 12
years or after exposure to water and alcohol
See more in Feature Details on following pages
Streamlined screens that are easy to learn
Designed for an operator to quickly learn to run tests and
print reports. Test creation offers step by step guidance
Accessible help for every screen and search function just where
you need it
Various human input
Control with the touch screen, even with plastic gloves
Attach a mouse and/or keyboard if you prefer via
USB or Bluetooth
Flexibility
Organize tests into collections and users into groups
for easy access, management and security
Reduce risk of human error by assigning tests to specific users
See more in Feature Details on following pages
Pick the information you want to see with the highly
configurable display and reports
See more in Feature Details on following pages
Choose regional settings such as language or
date/time format
4
Integration
Save time by synchronizing tests, users, and
settings on all instruments
Connect to a router, then enter the instrument cluster name
and a file path. Make edits only once, and everything stays
synchronized
Never lose data and settings by centrally storing
reports, backups, and more
Set folder paths to store your files on a network location
Use your corporate single sign on with Windows®
Active Directory users on the instrument
See more in Feature Details in following pages
Supports Wi-Fi, Bluetooth, USB printers and barcode
scanners for data input
802.11a/b/g/n/ac wireless Ethernet and dual band support,
2.4GHz and 5GHz
Wi-Fi CERTIFIED by the Wi-Fi Alliance
Dual Mode Bluetooth 2.1, 2.1 + EDR, 3.0, 3.0 + HS, 4.0 (BLE)
Supports wired Ethernet up to 1 Gbit/s
5
Supported by a Knowledgeable, Responsive, Global Partner
25+ years of developing integrity testers
1989
Integritest®
2
instrument
1992
Exacta 3.0
instrument
1998
Integritest®
4
instrument
2005
Integritest®
5
instrument
2016
Integritest®
E
instrument
Feature detail
Compliance: integrity test instruments,
bubble point tangent method, and
improved test speed
The Integritest®
5 takes precise pressure measurements and known
internal volumes to derive flow rates. Upstream volumes are found by
measuring pressure changes from releasing precise quantities of gas.
The instrument then measures the pressure decay, and based on
the upstream volume, calculates the final flowrate for diffusion and
HydroCorr™ water intrusion tests. This flowrate is compared with the
test specification for the integrity conclusion.
Bubble point and pressure hold tests follow a similar method of
monitoring pressure drops but provide the necessary pressure results
instead. Bubble point tests use the tangent method, and takes
several pressure decay measurements at different applied pressures
to map the filter’s integrity profile. Stable diffusive flow is achieved
at lower pressures, and stable convective flow is achieved at higher
pressures. By mapping the profile of the filter through both types
of flow, the instrument can accurately calculate the intersection of
these curves to find the actual bubble point of the filter. This also
reduces emphasis on measurements in the volatile portion of the curve.
The Integritest®
5 improves on test speed by optimizing the
algorithm. For example, for diffusion tests, the instrument reads
through fluctuations and ends the test as soon as a stable, accurate
result is achieved. For bubble point tests, the instrument identifies
optimum points to take measurements based on test parameters
and ongoing readings, which reduces the number of measurements
needed to reliably map the filters’ profile and return an accurate result.
Reliability: back-flow ingress prevention
with cleanable Housing Interface Module
Sometimes even despite the best training, process, and equipment,
liquid backflow into the system can occur as a natural result of
working with fluids, pressurized equipment, and human error. High
precision instruments like filter integrity testers can be affected by
fluid ingress and may require disruptive repair, so the Integritest®
5
has been designed to eliminate this problem.
As a preventive technique, all exhaust steps are monitored by
a pressure sensor to check that the housing or capsule is fully
exhausted and depressurized before opening valves leading into
the instrument. This prevents the condition of a lower instrument
pressure causing air and possible fluids to be pushed into the
instrument. During other steps of a test run, this pressure sensor
also monitors for pressure drops within the instrument and will react
to imminent fluid blow back by quickly switching to the exhaust
flow path. As a final line of defense, the Housing Interface Module
(HIM) incorporates a float valve that will seal against rising fluid.
Even in emergency cases of power loss or compressed gas loss, the
instrument will protect itself by springing valves shut.
If contamination is a concern to you, the HIM's flow path is validated
to be fully cleanable. Simply remove the HIM, attach the cleaning
accessory, and use the cleaning instructions found in the user guide.
If your process conducts pre-use, post-sterilization integrity testing
and you assess that cross-contamination between products or
processes is a risk, it is even possible to keep specific HIMs to be
used separately.
Compliance: signatures, users,
and audit trails
The Integritest®
5 supports single and double signatures, in either
manual or electronic forms. Appropriate space and fields are
provided for manual signatures. Electronic signatures follow all
regulations to help you stay 21 CFR part 11 compliant. A username
and password are required to sign, and all necessary information
are automatically provided, such as name, date, time, and even a
configurable standard message that the user signs to. Signatures
cannot be transferred, removed, or altered.
Usernames and passwords restrictions, such as length, can be
restricted with the same rules as Windows®
. There are five roles that
are assigned on the instrument with increasing access rights.
The Integritest®
5 application automatically loads up and prevents
any access to the underlying Windows®
operating system. This
ensures a robust platform that prevents accidental or untrained
changes that may hinder operation.
The Auditor tool logs all actions, results, and edits, along with the
timestamp of occurrence. Electronic records and test data are
protected from alteration.
Usability: test queue and preview
Tests can be added to a queue list to help you save time when
testing multiple filters. When a test is running, you can pick or
search for the tests you need next and add them to the queue. Run
information for tests, such as batch number and filter serial number,
can also be entered ahead of time when you’re waiting for the
previous test to finish.
History and experience matter. We introduced the first commercial automated integrity tester over 25 years ago. We were the first to automate
sizing, and we developed the first water intrusion test - the HydroCorr™ test. We know filters. We know integrity testing.
Flexibility: highly configurable groupings
and security
Simple usability has been a guiding principle in designing the
Integritest®
5 instrument. However, there is a depth of configurability
with optional features should you need it.
If you have many tests, separate them into Collections to add
structure and find them more easily. For example, you can create
a Collection with all tests for Durapore®
filters, or tests used in a
certain suite, or tests for your newest product.
Tests in a Collection can be secured to limit access, and reduce
human error. If only one team is trained to run tests on alcohol-wetted
filters, secure those tests in a Collection and only let that group of
users see and access those tests. Securing Collections this way also
prevents operators from running the wrong test, since the tests that
aren’t relevant to them are hidden from view.
To help manage this security, Users can be assigned to Groups. If a
Group of operators was just trained to run a new Collection of tests, just
add the access rights to the Group instead of each individual.
Flexibility: highly configurable display
Pick the information to see. It may be easier to identify your test by
the filter manufacturer instead of by the test type. Or choose to view
and sort test reports by batch number, and the name of the user
who ran the test.
Many headings are also fully configurable, such as choosing to add a
Collection description, or specifying the fields to enter as run information.
Choose the information to enter, and whether it is required.
Reports can also be configured to show and print the information you
want to see. This keeps it relevant to your process and more easily
understood, which reduces mistakes.
Integration: powerful cluster
synchronizations and networking
Settings, Users, and Tests can be published from one instrument to
keep a Cluster of instruments synchronized. This simplifies and saves
time on managing tests, users, and configurations across multiple
instruments. The fastest setup only uses a router connection and
a shared folder within the instrument. The rest of the instrument
Cluster can then be set to update from that folder. If you then edit
a test or create a new user on the Master IT5, all instruments in the
Cluster will pull this information and update accordingly. Even a USB
memory stick can be used if a router isn’t available.
Services
Qualification services help you minimize regulatory risks,
save qualification time, and maximize your process efficiency.
Preventive maintenance services help you keep your equipment
running, increase production time, and save emergency repair
costs over the long term.
Our services are provided by trained engineers, application
scientists and system designers with unique knowledge of the
equipment and years of experience.
By using our services, you can benefit from
•	 Unrivaled access to parts and testing equipment
•	 Up-to-date training, service protocols and practices
•	 A better understanding of the equipment due to our global
installed base
•	 Service protocols and reports that meet industry and
regulatory expectations
Our on-site calibration and maintenance services offers the least
disruption to your workflow and process.
A network shared folder can increase availability of the Cluster
synchronization data, and can also be used for other exported data
such as auto-backups and reports. If you need certain instruments
to have different settings, such as a local printer or a different
report repository, you can assign specific settings to a subgroup of
instruments within a Cluster. Test Collections can also have instrument
based security to control which instruments can run which tests.
Integration: domain and corporate
Information Technology compliance
Domain users are supported to simplify user management by using
corporate user ID and password. Authentication uses standard
Windows®
functions and registration mechanisms, and roles are then
defined in the IT5 application.
The Integritest®
5 software can be installed on an office PC to
centrally manage your instrument Cluster from a Windows®
10
computer instead of a Master instrument.
Description Part Number
Integritest®
5 Instrument
(North American power cable included)
IT5INS001
Power Cord Japan P83066
Power Cord Australia, NZ P83067
Power Cord UK, IE, HK, SG P83068
Power Cord Western Europe
AT, BE, FR, FI, DE, GR, NO, NL, PL, PT, ES, SE
P83069
Power Cable Argentina PWRCABLEAR
Power Cable Brazil PWRCABLEBR
Power Cable Switzerland PWRCABLECH
Power Cable China PWRCABLECN
Power Cable Denmark PWRCABLEDK
Power Cable Italy PWRCABLEIT
Power Cable South Korea PWRCABLEKR
Power Cable Taiwan PWRCABLETW
Power Cable South Africa, India, Pakistan PWRCABLEZA
© 2018 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved. MilliporeSigma, the vibrant M, Integritest, Durapore,
and Mobius are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective
owners. Detailed information on trademarks is available via publicly accessible resources.
Lit. No. MS_DS1970EN Ver. 2.0
2018-10850
04/2018
To place an order or receive technical assistance
In the U.S. and Canada, call toll-free 1-800-645-5476
For other countries across Europe and the world, please visit:
EMDMillipore.com/offices
For Technical Service, please visit:
EMDMillipore.com/techservice

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Integritest® 5 instrument: Integrity assurance with ease and confidence

  • 1. Data Sheet Benefits • Robust unit protects against water and dust entry, and automatically checks calibration • Improved test algorithm reduces test time and simplifies test creation • Intuitive software includes help screens available for every step • Flexible displays, run information, and test collections to suit your process • Standard model offers all networking functions, including multi-unit management and synchronization Integritest® 5 instrument: Integrity assurance with ease and confidence Accurately and reliably verify the integrity of your filters and processing equipment with the portable, easy to implement, and automated Integritest® 5 instrument. The Integritest® 5 instrument delivers a simple and intuitive user experience, while providing optional depth of flexibility to fit your process. The life science business of Merck KGaA, Darmstadt, Germany operates as MilliporeSigma in the U.S. and Canada.
  • 2. 2 Compliance Improved test speed while maintaining high accuracy For bubble point tests, the proven tangent method is used to maximize readings from stable portions of the filters' profiles See more in Feature Details on following pages Designed to support GMP and 21 CFR p11 compliance User access rights can be controlled, data integrity is ensured, and a full audit trail is available. Single or double, manual or electronic signatures are all supported See more in Feature Details on following pages Reliability Prevent water and dust entry with IP54 rating Eliminate setup mistakes with errorless quick connectors Protect against liquid back-flow issues with sensor feedback, float valve and more See more in Feature Details on following pages Remove contamination concerns with cleanable, replaceable Housing Interface Module Stay informed of calibration issues with automatic self-check
  • 3. 3 Usability Queue tests and pre-enter run information to save time See more in Feature Details in following pages Convenient on-board printer Thermal printer paper removes particulate generation concerns and the need for ink, and stays legible for over 12 years or after exposure to water and alcohol See more in Feature Details on following pages Streamlined screens that are easy to learn Designed for an operator to quickly learn to run tests and print reports. Test creation offers step by step guidance Accessible help for every screen and search function just where you need it Various human input Control with the touch screen, even with plastic gloves Attach a mouse and/or keyboard if you prefer via USB or Bluetooth Flexibility Organize tests into collections and users into groups for easy access, management and security Reduce risk of human error by assigning tests to specific users See more in Feature Details on following pages Pick the information you want to see with the highly configurable display and reports See more in Feature Details on following pages Choose regional settings such as language or date/time format
  • 4. 4 Integration Save time by synchronizing tests, users, and settings on all instruments Connect to a router, then enter the instrument cluster name and a file path. Make edits only once, and everything stays synchronized Never lose data and settings by centrally storing reports, backups, and more Set folder paths to store your files on a network location Use your corporate single sign on with Windows® Active Directory users on the instrument See more in Feature Details in following pages Supports Wi-Fi, Bluetooth, USB printers and barcode scanners for data input 802.11a/b/g/n/ac wireless Ethernet and dual band support, 2.4GHz and 5GHz Wi-Fi CERTIFIED by the Wi-Fi Alliance Dual Mode Bluetooth 2.1, 2.1 + EDR, 3.0, 3.0 + HS, 4.0 (BLE) Supports wired Ethernet up to 1 Gbit/s
  • 5. 5 Supported by a Knowledgeable, Responsive, Global Partner 25+ years of developing integrity testers 1989 Integritest® 2 instrument 1992 Exacta 3.0 instrument 1998 Integritest® 4 instrument 2005 Integritest® 5 instrument 2016 Integritest® E instrument Feature detail Compliance: integrity test instruments, bubble point tangent method, and improved test speed The Integritest® 5 takes precise pressure measurements and known internal volumes to derive flow rates. Upstream volumes are found by measuring pressure changes from releasing precise quantities of gas. The instrument then measures the pressure decay, and based on the upstream volume, calculates the final flowrate for diffusion and HydroCorr™ water intrusion tests. This flowrate is compared with the test specification for the integrity conclusion. Bubble point and pressure hold tests follow a similar method of monitoring pressure drops but provide the necessary pressure results instead. Bubble point tests use the tangent method, and takes several pressure decay measurements at different applied pressures to map the filter’s integrity profile. Stable diffusive flow is achieved at lower pressures, and stable convective flow is achieved at higher pressures. By mapping the profile of the filter through both types of flow, the instrument can accurately calculate the intersection of these curves to find the actual bubble point of the filter. This also reduces emphasis on measurements in the volatile portion of the curve. The Integritest® 5 improves on test speed by optimizing the algorithm. For example, for diffusion tests, the instrument reads through fluctuations and ends the test as soon as a stable, accurate result is achieved. For bubble point tests, the instrument identifies optimum points to take measurements based on test parameters and ongoing readings, which reduces the number of measurements needed to reliably map the filters’ profile and return an accurate result. Reliability: back-flow ingress prevention with cleanable Housing Interface Module Sometimes even despite the best training, process, and equipment, liquid backflow into the system can occur as a natural result of working with fluids, pressurized equipment, and human error. High precision instruments like filter integrity testers can be affected by fluid ingress and may require disruptive repair, so the Integritest® 5 has been designed to eliminate this problem. As a preventive technique, all exhaust steps are monitored by a pressure sensor to check that the housing or capsule is fully exhausted and depressurized before opening valves leading into the instrument. This prevents the condition of a lower instrument pressure causing air and possible fluids to be pushed into the instrument. During other steps of a test run, this pressure sensor also monitors for pressure drops within the instrument and will react to imminent fluid blow back by quickly switching to the exhaust flow path. As a final line of defense, the Housing Interface Module (HIM) incorporates a float valve that will seal against rising fluid. Even in emergency cases of power loss or compressed gas loss, the instrument will protect itself by springing valves shut. If contamination is a concern to you, the HIM's flow path is validated to be fully cleanable. Simply remove the HIM, attach the cleaning accessory, and use the cleaning instructions found in the user guide. If your process conducts pre-use, post-sterilization integrity testing and you assess that cross-contamination between products or processes is a risk, it is even possible to keep specific HIMs to be used separately. Compliance: signatures, users, and audit trails The Integritest® 5 supports single and double signatures, in either manual or electronic forms. Appropriate space and fields are provided for manual signatures. Electronic signatures follow all regulations to help you stay 21 CFR part 11 compliant. A username and password are required to sign, and all necessary information are automatically provided, such as name, date, time, and even a configurable standard message that the user signs to. Signatures cannot be transferred, removed, or altered. Usernames and passwords restrictions, such as length, can be restricted with the same rules as Windows® . There are five roles that are assigned on the instrument with increasing access rights. The Integritest® 5 application automatically loads up and prevents any access to the underlying Windows® operating system. This ensures a robust platform that prevents accidental or untrained changes that may hinder operation. The Auditor tool logs all actions, results, and edits, along with the timestamp of occurrence. Electronic records and test data are protected from alteration. Usability: test queue and preview Tests can be added to a queue list to help you save time when testing multiple filters. When a test is running, you can pick or search for the tests you need next and add them to the queue. Run information for tests, such as batch number and filter serial number, can also be entered ahead of time when you’re waiting for the previous test to finish. History and experience matter. We introduced the first commercial automated integrity tester over 25 years ago. We were the first to automate sizing, and we developed the first water intrusion test - the HydroCorr™ test. We know filters. We know integrity testing.
  • 6. Flexibility: highly configurable groupings and security Simple usability has been a guiding principle in designing the Integritest® 5 instrument. However, there is a depth of configurability with optional features should you need it. If you have many tests, separate them into Collections to add structure and find them more easily. For example, you can create a Collection with all tests for Durapore® filters, or tests used in a certain suite, or tests for your newest product. Tests in a Collection can be secured to limit access, and reduce human error. If only one team is trained to run tests on alcohol-wetted filters, secure those tests in a Collection and only let that group of users see and access those tests. Securing Collections this way also prevents operators from running the wrong test, since the tests that aren’t relevant to them are hidden from view. To help manage this security, Users can be assigned to Groups. If a Group of operators was just trained to run a new Collection of tests, just add the access rights to the Group instead of each individual. Flexibility: highly configurable display Pick the information to see. It may be easier to identify your test by the filter manufacturer instead of by the test type. Or choose to view and sort test reports by batch number, and the name of the user who ran the test. Many headings are also fully configurable, such as choosing to add a Collection description, or specifying the fields to enter as run information. Choose the information to enter, and whether it is required. Reports can also be configured to show and print the information you want to see. This keeps it relevant to your process and more easily understood, which reduces mistakes. Integration: powerful cluster synchronizations and networking Settings, Users, and Tests can be published from one instrument to keep a Cluster of instruments synchronized. This simplifies and saves time on managing tests, users, and configurations across multiple instruments. The fastest setup only uses a router connection and a shared folder within the instrument. The rest of the instrument Cluster can then be set to update from that folder. If you then edit a test or create a new user on the Master IT5, all instruments in the Cluster will pull this information and update accordingly. Even a USB memory stick can be used if a router isn’t available. Services Qualification services help you minimize regulatory risks, save qualification time, and maximize your process efficiency. Preventive maintenance services help you keep your equipment running, increase production time, and save emergency repair costs over the long term. Our services are provided by trained engineers, application scientists and system designers with unique knowledge of the equipment and years of experience. By using our services, you can benefit from • Unrivaled access to parts and testing equipment • Up-to-date training, service protocols and practices • A better understanding of the equipment due to our global installed base • Service protocols and reports that meet industry and regulatory expectations Our on-site calibration and maintenance services offers the least disruption to your workflow and process. A network shared folder can increase availability of the Cluster synchronization data, and can also be used for other exported data such as auto-backups and reports. If you need certain instruments to have different settings, such as a local printer or a different report repository, you can assign specific settings to a subgroup of instruments within a Cluster. Test Collections can also have instrument based security to control which instruments can run which tests. Integration: domain and corporate Information Technology compliance Domain users are supported to simplify user management by using corporate user ID and password. Authentication uses standard Windows® functions and registration mechanisms, and roles are then defined in the IT5 application. The Integritest® 5 software can be installed on an office PC to centrally manage your instrument Cluster from a Windows® 10 computer instead of a Master instrument. Description Part Number Integritest® 5 Instrument (North American power cable included) IT5INS001 Power Cord Japan P83066 Power Cord Australia, NZ P83067 Power Cord UK, IE, HK, SG P83068 Power Cord Western Europe AT, BE, FR, FI, DE, GR, NO, NL, PL, PT, ES, SE P83069 Power Cable Argentina PWRCABLEAR Power Cable Brazil PWRCABLEBR Power Cable Switzerland PWRCABLECH Power Cable China PWRCABLECN Power Cable Denmark PWRCABLEDK Power Cable Italy PWRCABLEIT Power Cable South Korea PWRCABLEKR Power Cable Taiwan PWRCABLETW Power Cable South Africa, India, Pakistan PWRCABLEZA © 2018 Merck KGaA, Darmstadt, Germany and/or its affiliates. All Rights Reserved. MilliporeSigma, the vibrant M, Integritest, Durapore, and Mobius are trademarks of Merck KGaA, Darmstadt, Germany or its affiliates. All other trademarks are the property of their respective owners. Detailed information on trademarks is available via publicly accessible resources. Lit. No. MS_DS1970EN Ver. 2.0 2018-10850 04/2018 To place an order or receive technical assistance In the U.S. and Canada, call toll-free 1-800-645-5476 For other countries across Europe and the world, please visit: EMDMillipore.com/offices For Technical Service, please visit: EMDMillipore.com/techservice