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Company Profile
• Megaroller has been in existence for 30
years.
• 12,000m2 Factory based in Brits.
• Specialize in HDPE rollers because of their
superior characteristics.
Company Profile
• South Africa we distribute via Network of
National distributors.
• Sub-Factories in Australia and Chile.
• Distributors/Agents in Canada, Europe and
Central America.
Products
• Megaroller strives to develop and produce
products that meet the following criteria:
• Lower Cost of Ownership
• Belt Friendly
• Quality offering
• Improves Efficiency
• Pioneered HDPE rollers 30 years ago.
• Our Premium Product
• Internationally renowned for the quality of
our HDPE rollers
• Carries 3 patents:
• Seals – virtually contaminant free operation
• Welded Plastic Housing – better seal and less risk
of splitting open
• Manufacturing equipment for above
Products
HDPE Rollers
Benefits:
• More efficient conveyor system because:
• Lighter than Steel
• Easier Running
• Low Run Out
• Better Bearing alignment results in:
• Reduced stress and wear
• Longer lifespan
• Quieter operation = less noise pollution + healthier work
environment
• Unique bearing carrier absorbs vibration
• Safer handling compared to Steel.
Products
HDPE Rollers
• Options:
Standard Anti-Seize Anti-Runback
Shaft Variations Open, Closed ended, Stainless Steel
Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head
Bearing Options NSK, SKF, URB, In-House
Special Options Links, Short Bodies, Long Bodies
Products
HDPE Rollers
Steel Body Roller
HDPE Housings that are pressed into the
Roller Body.
Products
Hybrid Rollers
Benefits:
• More efficient conveyor system because easier
running than conventional steel
• Better Bearing alignment results in:
• Reduced stress and wear
• Longer lifespan
• Quieter operation = less noise pollution + healthier
work environment
• Unique bearing carrier absorbs vibration
• Less Expensive than HDPE
Products
Hybrid Rollers
• Options:
Standard Anti-Static Anti-Runback
Shaft Variations Open, Closed ended, Stainless Steel
Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head
Bearing Options NSK, SKF, URB, In-House
Special Options Links, Short Bodies, Long Bodies
Products
Hybrid Rollers
• Steel Body Roller with
• HDPE Housings that are pressed into the
Roller Body; or
• Steel Housings that are welded in
• Steel Bodies are covered with Rubber Rings
to absorb impact at load/transfer points on
the conveyor.
Products
Impact Rollers
Benefits:
• HDPE housings offer Better Bearing alignment
resulting in:
• Easier running, more efficient conveyor
• Longer lifespan
• Quieter operation
• Unique bearing carrier absorbs vibration
• Rubber offers protection to bearing and roller from
impact of material being dropped onto belt.
Products
Impact Rollers
• Options:
Standard
Shaft Variations Open, Closed ended, Stainless Steel
Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head
Bearing Options NSK, SKF, URB, In-House
Special Options Links, Short Bodies, Long Bodies
Products
Impact Rollers
• Patented All Steel Roller
• No Welding of Bearing Housing to Roller
Body
• Bearing Housing is mechanically fixed in
place
• Curved Edge is more belt friendly
Products
Steel Rollers
Benefits:
• More efficient conveyor system because easier running than
conventional steel
• Better Bearing alignment results in:
• Reduced stress and wear
• Longer lifespan
• Quieter operation = less noise pollution + healthier work
environment
• Unique bearing carrier absorbs vibration
• Competitively Priced
• Low Acquisition Price Point + reduced total cost of ownership
• Labyrinth Seal System
Products
Steel Rollers
Options:
• Anti-Run Back
• 127 & 152 Roll Diameter
• 25 & 30 Series Shaft
• Upto 1918mm Face Length
Products
Steel Rollers
Quotes
Important Info Needed
Quotes
Important Info Needed
• Type of Roller
• HDPE
• Hybrid
• Rubber Impact
• Steel
• Variation of above
• Standard (bi-directional roller)
• Anti-Runback (one way roller)
• Anti-Seize (static flinger)
• Scale Roller (Additional Machining for concentricity and
balance)
Quotes
Important Info Needed
• Other options
• Open or Closed Ended or other shaft finishing
• Stainless Steel Shaft
• Shaft Machining
• Bearing Preference
• Sketches provided by user are always safest option for client
and manufacturer
• If not available we have diagrams that can be provided for
completion by user
• More info means:
• More accurate quotes
• Less delays/costs due to mistakes = quicker delivery times
Products
Multi Steer Steering Frames
• Designed for Hostile Mine Environments
• Pivots and Tilts
• Mechanism is greased and sealed for life
• Tried & Tested in the field
• Prevents belt misalignment without need for side
guide rollers which can be belt unfriendly
• Prevent Material Spillage
• Belt Friendly Design
• 3 Roll, 5 Roll, V-Return and Flat-return available
Products
Roller Frames
• Belt Friendly Tubular Frames now available
• Angle Iron frames made to order
• Flat Return, V-Return, 3 Roll and 5 Roll configurations
• Painted & Galvanized options available

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Megaroller Presentation - General SA

  • 1.
  • 2. Company Profile • Megaroller has been in existence for 30 years. • 12,000m2 Factory based in Brits. • Specialize in HDPE rollers because of their superior characteristics.
  • 3. Company Profile • South Africa we distribute via Network of National distributors. • Sub-Factories in Australia and Chile. • Distributors/Agents in Canada, Europe and Central America.
  • 4. Products • Megaroller strives to develop and produce products that meet the following criteria: • Lower Cost of Ownership • Belt Friendly • Quality offering • Improves Efficiency
  • 5. • Pioneered HDPE rollers 30 years ago. • Our Premium Product • Internationally renowned for the quality of our HDPE rollers • Carries 3 patents: • Seals – virtually contaminant free operation • Welded Plastic Housing – better seal and less risk of splitting open • Manufacturing equipment for above Products HDPE Rollers
  • 6. Benefits: • More efficient conveyor system because: • Lighter than Steel • Easier Running • Low Run Out • Better Bearing alignment results in: • Reduced stress and wear • Longer lifespan • Quieter operation = less noise pollution + healthier work environment • Unique bearing carrier absorbs vibration • Safer handling compared to Steel. Products HDPE Rollers
  • 7. • Options: Standard Anti-Seize Anti-Runback Shaft Variations Open, Closed ended, Stainless Steel Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head Bearing Options NSK, SKF, URB, In-House Special Options Links, Short Bodies, Long Bodies Products HDPE Rollers
  • 8. Steel Body Roller HDPE Housings that are pressed into the Roller Body. Products Hybrid Rollers
  • 9. Benefits: • More efficient conveyor system because easier running than conventional steel • Better Bearing alignment results in: • Reduced stress and wear • Longer lifespan • Quieter operation = less noise pollution + healthier work environment • Unique bearing carrier absorbs vibration • Less Expensive than HDPE Products Hybrid Rollers
  • 10. • Options: Standard Anti-Static Anti-Runback Shaft Variations Open, Closed ended, Stainless Steel Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head Bearing Options NSK, SKF, URB, In-House Special Options Links, Short Bodies, Long Bodies Products Hybrid Rollers
  • 11. • Steel Body Roller with • HDPE Housings that are pressed into the Roller Body; or • Steel Housings that are welded in • Steel Bodies are covered with Rubber Rings to absorb impact at load/transfer points on the conveyor. Products Impact Rollers
  • 12. Benefits: • HDPE housings offer Better Bearing alignment resulting in: • Easier running, more efficient conveyor • Longer lifespan • Quieter operation • Unique bearing carrier absorbs vibration • Rubber offers protection to bearing and roller from impact of material being dropped onto belt. Products Impact Rollers
  • 13. • Options: Standard Shaft Variations Open, Closed ended, Stainless Steel Shaft Machining Stub, Garland, Extended, Threaded, Series 2000, Hexagon Head Bearing Options NSK, SKF, URB, In-House Special Options Links, Short Bodies, Long Bodies Products Impact Rollers
  • 14. • Patented All Steel Roller • No Welding of Bearing Housing to Roller Body • Bearing Housing is mechanically fixed in place • Curved Edge is more belt friendly Products Steel Rollers
  • 15. Benefits: • More efficient conveyor system because easier running than conventional steel • Better Bearing alignment results in: • Reduced stress and wear • Longer lifespan • Quieter operation = less noise pollution + healthier work environment • Unique bearing carrier absorbs vibration • Competitively Priced • Low Acquisition Price Point + reduced total cost of ownership • Labyrinth Seal System Products Steel Rollers
  • 16. Options: • Anti-Run Back • 127 & 152 Roll Diameter • 25 & 30 Series Shaft • Upto 1918mm Face Length Products Steel Rollers
  • 18. Quotes Important Info Needed • Type of Roller • HDPE • Hybrid • Rubber Impact • Steel • Variation of above • Standard (bi-directional roller) • Anti-Runback (one way roller) • Anti-Seize (static flinger) • Scale Roller (Additional Machining for concentricity and balance)
  • 19. Quotes Important Info Needed • Other options • Open or Closed Ended or other shaft finishing • Stainless Steel Shaft • Shaft Machining • Bearing Preference • Sketches provided by user are always safest option for client and manufacturer • If not available we have diagrams that can be provided for completion by user • More info means: • More accurate quotes • Less delays/costs due to mistakes = quicker delivery times
  • 20. Products Multi Steer Steering Frames • Designed for Hostile Mine Environments • Pivots and Tilts • Mechanism is greased and sealed for life • Tried & Tested in the field • Prevents belt misalignment without need for side guide rollers which can be belt unfriendly • Prevent Material Spillage • Belt Friendly Design • 3 Roll, 5 Roll, V-Return and Flat-return available
  • 21. Products Roller Frames • Belt Friendly Tubular Frames now available • Angle Iron frames made to order • Flat Return, V-Return, 3 Roll and 5 Roll configurations • Painted & Galvanized options available