For complete solutions and services related to material handling and water intake equipments,plant utilities, drivers and dampers, exhaust systems and various other mechanical equipments, just contact Mechsol Technologies.

1. ENGINEERING EQUIPMENTS
ISO9001:2008COMPANY
&PROJECTCONCEPTIONTOCOMPLETION
ONESTOPSOLUTIONINDESIGNING,MANUFACTURING&INSTALLATION
MECHSOLTECHNOLOGIESPVTLTD
No.523,4thPhase,PeenyaIndustrialArea,
Bangalore-560058
Email-email@mechsol.co.in
www.mechsol.co.in
DUSTEXTRACTIONSYSTEM:-
AdustExtractionsystemisanairqualityimprovementsystemusedinindustrialandpro-
ductionshopstoimprovebreathableairqualityandsafetybyremovingparticulatematter
fromtheairandenvironment.Dustcollectionsystemsworkonthebasicformulaof
capture,conveyandcollect.
EXHAUSTSYSTEM
STACKS/CHIMNEYS:-
Stackisatypeofchimney,averticalpipe,channelorsimilarstructure
through which combustion gasescalled areexhausted totheoutsideair.
Mechsolhasinhousemanufacturingfacilityforstacksupto45mtrsinlengthan
diametersupto5mtr.largerdiametersandlengthsstacks,rollingisperformed
andtakentothesiteforsiteAssemblyanderection.
INDUSTRIALSILENCERS:-
WeengineerandmanufactureindustrialgradesilencersfornoisecontrolintheSteel,
powergenerationmarket,andotherindustriesneedingdependable,long-lasting.
silencers.

2. STORAGETANKS:-
Asthenamesuggeststhetanksareusedforstoringvariousfuildsinindutry,
whichrangefromAcids,water,Fuelsetc..HighPressureStorageTanksare
producedinhouse.Wehaveinhousefacilitytodorolling,dishendpressings
andalsoperformradiographywelding.AlsoHighvolumeStorageTanks
uptosizeof200m3canbemanufacturedandshippedfromourworks.
DUCTSANDDUCTINGS:-
IndustrialIndustrialexhaustductsarepipesystemsthatconnecthoodstoindustrial
chimneysthroughothercomponentsofexhaustsystemslikefan,collectors
etc.Ductsarealsousedtoconveyfluidsinanprocessflowindustry.Ductsand
ductingsaremanufacturedatourworkswithvariousmatrerialslikeGI,MS,
SSetc..ofvaryingsizesanddesigns.Wehaveexperienceinmanufacturing
ductshavingbends,Transitions(squareflangeontopandroundflangein
bottom) and different shapes.
PLANTUTILITIES
AIRRECIEVERSTANKS:-
Anairreceiverisessentialtoeverycompressedairsystemtoactasabuffer
andastoragemedium betweenthecompressorandtheconsumption
system.Absolutelyessentialtoanycompressedairsystem,airreceivertanks
notonlyserveastemporarystorage,buttheyalsoallowyoursystemto
performmoreefficiently.Becauseoftheimmensepressuretheycontain
HighHighPressureAirRecieverTanksareproducedinhouse.Wehaveinhouse
facilitytodorolling,dishendpressingsandalsoperform radiography
welding.AlsoHighvolumeAirRecieversuptosizeof200m3canbemanu-
factured and shipped from our works.
VENTILLATIONSYSTEMS:-
MechsolMechsolhasallthecapabilitiestodesign,manufacture,supplyandco
missionfiltersandfiltrationsystemsforvariousindustrialapplications.Both
gaseousandliquidfilersareofferedtomeetcustomers'specificneeds.Car-
tridgefilters,bagfilters,Pressuresandfilters,leaffiltersareavailabletomeet
stringentrequirementsofprocesses.Filtersforarrestingdirtupto0.1
microncanbesupplied.Filtrationsystemsinvolvingpumps,pipelines,
valves,instrumentationandcontrolsforspecificapplicationscanbebuilt
meetingmeeting customers' specific needs.
WATERINTAKESYSTEMS
STOPLOGGATES:-
Stoplogs are a hydraulic engineering control element
thatareusedinfloodgatestoadjustthewaterlevelorflowrateinariver,canal,
ororreservoir.Stoplogsaremodularinnature,givingtheoperatorofagated
structuretheabilitytocontrolthewaterlevelinachannelbyaddingor
removingindividualstoplogs.Agatemaymakeuseofoneormorelogs.Each
logisloweredhorizontallyintoaspaceorbaybetweentwogroovedpiers.In
largergatestructures,therewillbemultiplebaysinwhichstoplogscanbe
placed to better control the flow rate through the structure.
SLUICEGATES:-
Sluicegate"referstoamovablegateallowingwatertoflowunderit.
Whenasluiceislowered,watermayspilloverthetop,inwhichcasethegate
operatesasaweir.Usually,amechanismdrivesthesluiceupordown.Thismay
beasimple,hand-operated,chainpulled/lowered,wormdriveorrack-and-pin-
ion drive, or it may be electrically or hydraulically powered.
MechsolHassuppliedSluicegatesforvariousapplicationsandvarioussizes.
Wehaveachievedgoodsealingefficiencyandalsospecialmaterialswereused
inordertohavedurabilityinseawaterapplications.Wehaveagoodsupplier
basetoproducecastingsbasedonourdesign andengineering.Wehave
producedSluicegateswithhanoperatedandevenActuatoroperated.
SCREENS:-
CCoarsemanualscreenconsistsofbarsplacedintheopenchannel.Placedthat
way,screenrepresentsobstacle.toallfloatingsolidwastethatremainsonthe
screen.Collectedmaterialismanuallyremovedusingrakes.Screensareusedin
allwaterreservoirstoavoidcloggingofpumpsoranyotherdeviseinthe
processplants.MechsolHassuppliedScreensforvariousapplicationsand
varioussizes.SpecialmaterialswereusedinordertohavedurabilityofRakesin
seawaterapplications.OurshopfloorisequippedtohandlebigsizeScreensof
eacheach weighing upto 20 tons.
DIVERTERSANDDAMPERS
DAMPERS:-
AAdamperisavalveorplatethatstopsorregulatestheflowofairinside
aduct,chimney,VAVbox,airhandler,orotherairhandlingequipment.
Itsoperationcanbemanualorautomatic.Manualdampersareturned
byahandleontheoutsideofaduct.Automaticdampersareusedto
regulateairflowconstantlyandareoperatedbyelectricorpneumatic
motors,inturncontrolledbyathermostatorbuildingautomationsys-
tem.Dampersareusedtohaveavoidandcontroltheflowofair,fluidor
materialmaterialonothersideoftheplantduringprocess.Sothecriticalissueis
tohavetheleakageefficiency,whichwehaveachievedupto99%.
FLAPGATES:-
FlapGateDiverterisidealfordivertinggravityflowofmaterials.
TTwoWayChutes,ThreeWayChutesetc..areusedtodivertalongwith
PneumaticorElectricactuatoroperatedFlap.FlapGatesarenormally
usedabovetheBeltConveyortoDivertmaterialfromafallinghopper
orfromanotherConveyorontop.AlltheFlapGateitemsaremanufac-
turedinhouse,SpecialtypeLinersareusedforspecialmaterialsin
order to have a long life of Flaps and Chutes.
SLIDEGATE:-
PProductDescription:-Slidegatesareusedgenerallyasmaintenance
gatesaheadoffeedersandotherequipment.Duetotheirsimplecon-
struction,canbereliedontooperateaftermonthsofinactivity.Thisis
especiallyimportantinpowerhouseandindustrialapplications.Slide
Gatesareoperatedwithvaryingoperatingdevices.Rackandpinio
system,Manualopratedwithchainandpulley,Pneumaticallyoperated
andElectricMototActuator.Wehavemasteredtodesignandmanufac-
tureallkindsofsystemsthereybyprovidingcosteffectiveandhigheffi-
cient Slide Gates.
RODGATES:-
Usedforstoppingoradjustingtheflowofmaterialsuchasore,
rrockandminerals,RodGatesaremanufacturedusinghighquality
alloys.Rodgates,pingatesgenerallyrefertogatesthatcompletely
shutoffmaterialflow.Mechsolsuppliesstandardandcustomconfigu-
rationstomeetavarietyofapplicationneeds.IDEALLOW COST
SOLUTIONFORISOLATIONOFMATERIALFLOW,INLARGESTORGE
HOPPERS.AlltheRodGateitemsaremanufacturedinhouse,Special
typeofRodsareusedforspecialmaterialsinordertohavealonglifes.
oofrods.
SECTORGATES;-
LOCATED BELOW MATERIAL STORAGE HOPPERS / SILOS,
FOREXTRACTIONOFMATERIAL,INPRE-SET/CONTROLLEDMANNER.
-Sectorgatesaremanufactured with Pneumaticoperated or
ElectricActutaoroperatedorsometimesevenhandoperated.
WWedeisgn,manufactureandsupplyalltypesofSectorGates with
goodprecisionclosingefficiency.
V-PLOUGHS:-
TThesekindofDivertersareusedonFaltBeltConveyorinlieuofaTravel-
lingTipper.V-ploughsDivertersareusedonconveyorsplacedontopof
bunkerswheretherearemultipledischargepointsexists.Wehave
manufacturedV-PloughsforBeltWidthsupto2200mm.TheSpeciall
inersareprovidedinordertoavoidwearingofBelts.ThePloughcanbe
operatedeitherbypneumaticcylinderorbyanEletricalactuator
depending on the applications and suitability.
BELTCONVEYOR:-
Beltconveyorsarethemostcommonlyusedpoweredconveyors
becausetheyarethemostversatileandtheleastexpensive.Product
isconveyeddirectlyonthebeltsobothregularandirregularshaped
objectsobjects,largeorsmall,lightandheavy,canbetransportedsuccess-
fully.Wearecapableofmanufacturingbothlongdistanceandshort
distanceconveyor.AlsoHighangleconveyors,Reversibleconveyors,
SideWallTypesetc..areDesignedandManufacturedatourworks.-
BeltWidth;-400mm to2200mm (FlatandTroughedangle)
Capacity:-upto2000TPH.SinceBeltconveyorhaslotofBoughtout
items,thepartslikeIdlerAssembly,Pullies,Takeups,Driveframes,
Chutes,Skirtboard,DeckPlatesetc..aremanufacturedinhouse.
MATERIALHANDLINGEQUIPMENTS
SCREWCONVEYOR:-
AAscrewconveyorisamechanismthatusesarotatinghelicalscrew
blade,calleda"flighting",usuallywithinatube/trough,tomove
liquidorgranularmaterials.Theyareusedinmanybulkhandling
industries.Screwconveyorsinmodernindustryareoftenusedhori-
zontallyorataslightinclineasanefficientwaytomovesemi-solid
material.VitalelementinaScrewConveyoristheHangerBearing.
We have achieved mile stones in manufacturing
screw conveyorsoflongdistanceswithourhangerbearings
therebybythecostofmaintanencereduced.AlsoScrewconveyors
forvariousapplicationsandforvariousabrasivematerialsaremanu-
factured.SpecialtypeofHangerBearingslikeCeramicsforconvey-
ing highly abrasive materials.
BUCKETELEVATOR:-
A bucketelevatorcan elevate a varietyofbulkmaterials
from light to heavy and from fine to large lumps.
Acentrifugaldischargeelevatormaybeverticalorinclined.
Verticalelevatorsdependentirelyontheactionofcentrifugalforcethe
materialintothedischargechuteandmustberunatspeedsrelatively
high.Inclinedhigh.Inclinedelevatorswithbucketsspacedapartorset close
togetherthedischargechutesetpartlyundertheheadpulley.Since
theydon'tdependentirelyonthecentrifugalforcetoputthematrial
intothechute,thespeedmayberelativelylower.BothChaintypeand
BeltTypeBucketElevatorsareDesignedandManufactureddepend-
ingontheapplications.SpecialtypeofTensioningarrangmentswith
PneumaticcylindersareprovidedforChaintypeBucketElevators
whichwhichholdstheChainTensionandreducethefrequentfailures.
WehaveasoundeconomicaldesignforBucketElevatorapplications.
Thefabricationofcasings,driveend,tensionend,reciveingand
deliverychutesarefabricatedinhouse.Alsotheprceisionshafts,
gears,sprockets fordriveandtensionismanufacturedinhouse.
Thechainissourcedfrom reputedsuppliersaroundtheglobe.
ROLLERCONVEYORS:-
RRollerconveyorsare,astheirtitlesuggests,poweredviaashaft
beneatherollers.Whentheshaftispowered,therotatingoftherollers
pushestheproductalongtheconveyor.Rollerconveyorsarelargely
usedforunithandlingapplications,forexampletomovecrates,
palletsetc.UsuallytheRollerconveyorsareselectedbasedontheLx
BxWoFtheunittobehandled.Rollerconveyorsaremanufactured
completelyInhouse.ComponentsorItemswhichweighmore
than1tonsthan1tonsandhavingturnsupo90degarealsohandledonRoller
conveyorsandwetakeprideinhavingdesignedandmanufactured
for such applications.
OVERHEADCONVEYERS:-
VarietiesofConveyorsfallunderthecategoryofOverheadconveyors,
Power & Free Conveyors, Monorail Conveyors, AEMS
OverOverHeadconveyorsarelargelyusedforunithandlingapplications
inAutomobileIndustryespeciallyinaCarAssemblyUnit,PaintShops,
BodyShop,etc..,Havingasolidbackgroundinthesameindustryfor
alongperiodoftime,thepromotersandthedesigndevisionofthe
companyareverywellversedwiththetechnologythatgoesintothe
designandmanufacturingoftheseconveyors.Itisnotonlythestrong
manufacturingdivisionbutalsoelectrical integrationofthese
systemssystemsplayesavitalroleinreducingtheproductioncosttotheend
user.Mechsolhasrichexperienceinintregrationandautomationof
theseconveyors.
PUGMILL:-
ApugmillisamachineinwhichSlagorothermaterialsaremixed
withwater.
IndustryServed:-WesupplyPugMilltoindustriesviz.,Powerplants,
Steel plants, Cement, Mining,Aluminium Industry etc..