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Southern
Mark J T Bowman
M Eng
Southern
The C-C Booster Electric Class 70 Locomotive
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 2 of 45
Fig 1. Southern Railway CC Class Electric Locomotive No. CC1
©.Elecrail
In July 1937 the Southern Railway (S.R) completed the electrification of its main line
to Portsmouth. This was the final stage of the third phase of the plan to electrify the
main lines with an identical conductor rail system. This investment began with the
conversion of the LBSCR’s OHW AC system starting in 1926, and continued
between 1932 and 1935 with the extension of inner suburban network to coastal
towns such as Brighton.
By the end of this third phase the S.R had 610 route miles and 1550 track miles of
electrified operation, which up until this time been confined to multiple unit passenger
trains made up of set formations. Many trains such as boat and freight trains did not
lend themselves to unit formation and were largely operated by steam locomotives
(Duffy).
The extended electric traction policy required locomotives for these trains, up until
this point the only electric locomotives regularly working passenger service in Britain
were the Metropolitan Railway’s Bo-Bo locomotives used by London Underground,
manufactured by Metropolitan –Vickers in1922.(Tufnell, Duffy)
To meet this need a ‘special development department’ was inaugurated at London
Bridge, which resulted in the design of the first electric locomotive in 1936. These
were jointly designed by Alfred Raworth, later to become chief electrical engineer in
1938 and R.E.L Maunsell, the then chief mechanical engineer. The original design
was for a Bo-Bo machine weighing 81 Tons with four 375Hp traction motors, totalling
1500Hp (Tufnell)
When design revisions led to an increase in weight to 84 Tons it was recognised that
such an arrangement would not fit inside the Southern’s restrictive axle loading,
which resulted in a Co-Co arrangement being stipulated by the P-Way department,
for the increased weight.
With the expansion of electrified lines there was a good case for the use of electric
locomotives for all types of trains. In general practice of the Southern Railway was
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 3 of 45
for goods trains to be operated mainly at night, with the network being used during
the day for suburban and interurban passenger trains.
The original brief was also to allow for through working onto non electrified lines and
also on to other railway administrations, employing the Southern 3rd
rail whilst on that
network. However plans for electro diesels were drawn up as a separate project thus
allowing the CC class to be a straight electric.
Fig 2 shows a mono cabin arrangement for the Waterloo designed ED’s, which
suggests that its styling is taken from the G-E Pennsylvania GG1 class locomotives
built in 1934. The mono cab may have been an attempt to reduce vehicle weight to
retain the Bo-Bo wheel arrangement.
Fig 2. London Bridge concept Bo-Bo Electro-Diesel Locomotive © BRS.
Early designs were for a goods only locomotive but when Maunsell retired in 1938
O.V.S Bulleid became chief mechanical engineer and revised the design in favour of
a Co-Co machine of the mixed traffic type (Duffy).
Mixed traffic designs have their own considerations such as the ability to haul
differing types of traffic effectively. Kentish Coal field trains of 1000 tons, along with
express boat trains to Dover Newhaven and Southampton made up of steam
coaching stock, needed to be accommodated.- (Tufnell). Other railways such as the
LNER designed two separate locomotives for each class of traffic on their 1.5KvDC
network.
A large advantage of an electric locomotive is its ability to operate continuously over
long periods. The re vamped design brief dictated the construction of an
experimental locomotive to be used for passenger and freight to fully utilise the
locomotives high availability potential throughout both day and night.
The new S.R chief mechanical engineer O.V.S Bulleid was a man well known for his
radical thinking in terms of motive power. The Merchant Navy and West Country
pacific class locomotives and the 060+ 060T Leader class demonstrated his ability to
think out of the box and seize the opportunity offered. The design of a segmented
bearing bogie was developed for the Booster electric Locomotives, and copied with
the Leader and Southern prototype Diesel Electric Locomotives. This design legacy
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 4 of 45
was also utilised BR’s first mass production diesel electric locomotives the class 40,
44, 45 and 46.
Alfred Raworth developed the control system in association with the main electrical
equipment supplier English Electric who had entered into a 10 year contract with the
Southern Railway in 1936. O.V.S Bulleid designed the mechanical aspects of the
locomotive the two disciplines have been separately discussed in this paper to
demonstrate the novel advances made by the two men in their separate designs.
The problems encountered in designing a locomotive of such originality led to
differences in design between the three locomotives built during a period of years.
The third locomotive introduced in 1948 & shown in Fig 3 & 8 carries the
accumulated experience of the three machines and is discussed here. The design
specification for the first locomotive CC1 called for the hauling of 1000 ton freight
trains, and for 425- ton passenger trains at speeds up to 75 mph (the civil engineers
limit) with a balancing speed on level track of 60mph, being the same as express
multiple unit stock (Tufnell).
Mechanical Design
General Design was carried by Waterloo stations offices, with bogie design being
undertaken at Ashford works, the three axle Co-Co bogies having six traction motors
of 245Hp.
The first two locomotives CC1 & CC2 were built in Ashford to drawing SR 37, being
56ft 9in long, weighing in at 99 tons, with a tractive effort of 40000lb, and were taken
to Brighton for technical fitting out (Speare). The locomotives body was made up of a
conventional style, with tractive and buffing forces being transposed through four I
section longitudinal girder underframe running the full length between the buffers with
outer members making up the sole bars. (Tufnell). Forces were transmitted through
Oleo buffers, and traction transferred to the train via the standard drag box and hook
with a screw coupling arrangement.
The Co-Co wheel arrangement carried a box type body (of Hastings Line Gauge)
with a driving cab at each end and an equipment compartment in the middle. The
centre section of this compartment contained the heating boiler and water tank used
for train heating supply; electrically being completely partitioned off, so that any
escape of steam or water couldn’t enter the equipment compartment (ETS).
The locomotives styling resembled the then current design of multiple units with cab
ends resembling the “Sheba Sub’s” which Bulleid had also influenced. The third
locomotive 20003 unlike its earlier sisters was built and fitted out completely in
Brighton
Fig 3 shows the wooden model made by Brighton Workshops in 1947 to Ashford
drawing A9043. 20003 being different in its body style built, having styling resembling
the then new post war all steel 4-SUB units, some saying to resemble the Leader
project, also being built at Brighton at that time (Tufnell, Speare).
Each axle carried an axle hung nose suspended traction motor as illustrated in Fig 6
geared to the axle by straight spur gearing, coupled to axles carried on 3’6” BFB
wheel-sets (Speare).
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 5 of 45
Fig 3. 1947 wooden model of the 3rd Design made at Brighton’s
Workshops © NRM
Three sections of the roof had also been made removable so as to enable the larger
pieces of equipment to be lowered in or raised from the locomotive with an overhead
crane; sections of body plating were secured with bolts rather than rivets allowing
access to the back of switchboards (ETS). The first two locomotives CC1 & 2 used
much timber in the construction of the roof line in the cabs, similar to the multiple
units’ of the day, whereas the later 20003 used an all steel design (Speare).
Cooling air for the equipment and traction motors was admitted through large entries
provided just above the cant rail over the booster sets. This air for the booster sets
entered the interior of the equipment compartment through removable brush-type
filters. However traction motor cooling air was not filtered, but was ducted from the
roof intakes direct to the blowers, being mounted on the booster shafts at the motor
end of each booster set, as can be seen in fig 4, 5 & 9(ETS).
A boiler compartment was provided with double doors in the side of the locomotive,
through which single elements or the complete boiler could be withdrawn. Other
doors opening on to the interior of the equipment compartment afforded means of
inspection of equipment whilst the locomotive was running (ETS).
The standard practise for mounting the interface between bogie and body of the
locomotive was a part of the design which showed the Bulleid influence above all
others. Southern’s previous experience in bogie design was concerned with coaching
stock and EMU sets, where a centre pivot and bearing with side rubbing plates was
the standard design used. Due to the smaller distance between pivot centres, and in
order to provide stability in the higher speed ranges, bogie hunting would have been
accentuated, with such an arrangement. A different design was devised than that
found with the then conventional arrangement.
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 6 of 45
Also a conventional centre pivot arrangement the bogie would be able to tilt, with a
resulting in a tendency for wheel slip to occur on the leading axle due to unloading
caused by the drawbar reaction of the locomotive on heavy trains (Sykes).
Bulleid originally envisaged that the locomotive would have tractive and buffing
forces contained within an articulated bogie frame, similar to the NSWGR 46 Class,
FS E 626 and his later design for the Leader Steam locomotive. A frictional damping
traction link was specified joining the two bogies together through a partition in the
train heat boiler feed water tank. However this design was changed to the
conventional sole bar mounted drag box and buffer arrangement (Tufnell).
The possibility of hunting had been suspected during the design of the mechanical
parts and despite the lack of bogie mounted draw hooks the frictional damping
coupling was retained. This was later found to be completely unnecessary; it was
removed from the first locomotive and was not installed in the other two. Even with
the absence of the more usual swing bolsters the locomotives were found to ride
steadily and well at all speeds up to 90 mph (ETS).
The centre motors of the Co-Co configuration also excluded the traditional centre
pivot arrangement, instead of adopting an orthodox double bolster arrangement, with
central saddles spanning the middle motor, a segmented bearing design was chosen
under the directorship of Bulleid by Paul Bolland, in charge of bogie design at
Ashford.
This design specified bearings of a segmented form, arranged at each end of the
longitudinal diameter of a 9-ft circle having its midpoint at the centre point of bogie
rotation; pairs of male segments were attached to the underframe over each bogie,
spaced on 26ft 6in centres, as seen in fig 8.
Each segment rested in a trough, rigidly attached to the bogie stretchers located
between the axles of each bogie. The outer vertical side of each segment was
arranged to bear against a working surface located on the adjacent inner side of its
trough, and thus the tractive forces were transmitted from bogie to underframe
(Sykes).
Smaller male segments, located on the underframe at each side on the transverse
centre line of the bogie, also worked in corresponding troughs fixed to the bogies to
control side thrusts. The bogie was thus free to pivot around a virtual centre, but
apart from the working clearances it is not free to move in relation to the body in any
other way (Sykes).
The otherwise exposed portions of all segmental troughs were fitted with close fitting
spectacle plates in order to exclude dirt, enabling the bearing surfaces to be kept
continuously lubricated. In addition to their normal function, these bearings met two
very important requirements. Firstly the provision of a centre bearing, which was
almost 9ft in diameter and secondly it made it impossible for the bogie to tilt in
relation to the underframe even at very high tractive efforts (Sykes).
Under such conditions, both the bogie and the underframe tilt slightly as an integral
unit, but the degree of weight transference was such that very little trouble was
experienced with wheel spin on the leading axles of each bogie, even when drawbar
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 7 of 45
reaction was at its maximum. Secondly the large area of each segment had
considerable damping effect on hunting movements (Sykes).
This combined with a moderate amount of spring side control and the long bogie
wheel base almost completely eliminated hunting, even at the highest speeds.
Electrical Design
The locomotive, had an evolution of electrical design, throughout the 7 years
between builds, Alfred Raworth designing the original method of control with C.M
Cock being the Chief Electrical Engineer of the SR when the second locomotive was
built in 1945, and lastly S.B Warder, later the champion of BR’s 25Kv 50 Hz
electrification having input as BR Southern Regions Chief Electrical Engineer in
1948, for the construction of the final locomotive 20003 (ETS, Warder).
The Locomotives were designed to run from 660- 750V DC from a conductor rail
(third rail), in normal operation, and from an overhead wire in shunt yards, this
arrangement was employed to protect shunts men from being electrocuted by a third
rail. This was a necessary safety precaution in the days when loose coupled wagons
were coupled by men with poles running alongside the train.
Tests under the LVDC catenary were carried out on the first locomotive CC1 drawing
power through a pantograph in sidings on the Brighton line near Balcombe tunnel
and proved successful. (Duffy).
Control System Design considerations
As well as the supply problems in sidings and marshalling yards; the electrical design
and its operation needed to take account of the inconsistent supply of power over the
Southern’s third rail network.
The traction system needed to be able to supply constant tractive effort with
intermittent supply of power due to the frequent gaps common on all third rail
networks especially at the entrances to platforms at termini stations where point work
was prevalent, and continual supply was needed most.
Other railways had experimented with special block trains in order to extend the shoe
base of the motive power pick up. (ETS) With the wide variety of traffic Southern
envisaged running with these locomotives, and the dispatch of freight trains onto
other railways within the British Railway network; it was deemed this practice would
be too restrictive. Cost benefit analysis of erecting catenary or overhead 3rd
rail at
complicated junctions had also been discussed, but the costs were viewed as being
excessive as well as disruptive to operation of traffic. (Sykes)
Many freight trains were loose coupled at that time, and the loss of tractive effort and
its re application would cause unacceptable surges throughout the train, this was
evident in early stages of trial running in 1941, with the tripping of the motor over load
relays when in the course of adjustment led to a rebound of the locomotive on a
loose coupled freight train felt most unpleasantly in the brake van toward the rear of
the train (Sykes).
The use of a floating battery had been considered, but the current demands, in the
region of 3,000 Amps and high tractive efforts would have called for a large bulky
battery (Sykes). Raworth looked to the work carried out by one of electric tractions
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 8 of 45
pioneers, JJ Heilmann, a French electric traction engineer in order to design a
system which could cope with the complex problem of non-continuous traction
supply.
The Booster system history
In 1918 Heilmann looked to the work carried out by H. Ward Leonard, who worked
with Edison in the mid to late 1880’s to propagate the DC Edison power station
system, he proposed a system in the 1890’s of DC control; using a high-power
amplifier in the multi-kilowatt range, built from rotating electrical machinery. Ward
Leonard’s drive unit consisted of a motor and generator with shafts coupled together.
The motor turned at a constant speed and could be AC or DC powered. The
generator was DC, with separate field and armature windings. The input to the
amplifier was applied to the field windings, and the output coming from the armature.
The amplifier output being connected to a second motor, which moved the load, such
as an elevator. With this arrangement, small changes in current applied to the
control, the generator field, resulted in large changes in the output, allowing smooth
vernier speed control of heavy currents.
Heilmann ran many tests in the 1890’s to prove the suitability of differing traction
systems being proposed at the time for larger scale electrification. He decided early
on the DC traction had advantages over the main technical challenger at the time,
synchronous 3-Phase motors, due to the flexibility in speed control being separated
from the generating plant. In 1893 Heilmann constructed a 120 ton steam electric 8
axle Do-Do locomotive the Fusée Electrique, which was an Edison power station on
rails. However it is his later experiments with DC single phase and multiphase
traction which is of interest here (Duffy).
Heilmann used the Ward Leonard control system on a test locomotive in 1898, in
order to alleviate heavy shock loads on the generator, experienced with the basic
DC rheostaic control of tram equipment’s at the time (Duffy).
Heilmann constructed a DC electric test locomotive utilising Ward Leonard control in
1898, using the bogies from the earlier Fusée Electrique; with testing carried out on
the Western Railway of France between Saint- Germain- Ouest and Saint- Germain-
Grande- Ceinture. Supply was by third rail and overhead wire. The two 4 axle bogies,
had four separately excited motors arranged in parallel on each (Duffy).
The control gear consisted of rotary DC-DC converters with a constant speed motor
fed from the supply, and a DC generator with the field being exited from a DC
generator on the same shaft. The output voltage of the main generator four pole
dynamos being able to supply 1,200 amps at start, was controlled from a
potentiometer in the field circuit and was applied directly to the armature of the 8
traction motors. The field of the traction motors were fed from the constant voltage of
output of the exciter; the speed of the traction motors were therefore controlled over
a wide range 0-400V DC by the potentiometer (Duffy).
It was with this pioneering work in mind which led Raworth, in conjunction with
English Electric to design the control system for the Southern CC class locomotives.
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 9 of 45
The Booster Control
”Booster” (motor Generator) control with fly wheel energy storage was selected, and
proved, in practice to be a complete success. Acceleration by generator field control
being favoured by the distribution section, owing to the absence of current peaks,
encountered with resistance tap control (Sykes). With this arrangement every notch
on the controller, there being 26 notches in all, became running notches giving
greater flexibility in operation.
There were 2 booster sets per locomotive as shown in Fig 9, each consisting of a
660VDC motor and a 0 to plus or minus 660vDC Generator directly coupled. Fig 4
shows one of the Booster sets removed from the locomotive.
Fig 4. EE802/3C Booster M-G The Heart of the Locomotive © Bowman
C
ED
A B
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 10 of 45
Fig 4 above is of one of the Booster sets, extracted from one of the locomotives in a
location in South West London. A. shows the motor side, with the armature shaft
protruding from the yoke end cap, this would have had a blower mounted on it for
force feed of air to the traction motors. B. is the generator side of the set, the square
section sitting on top of the flywheel part of the set contains the ferodo brake, and
sitting on top of that is the electro pneumatic cylinder for applying it. C shows a front
elevation of the unit with D & E pictures illustrate the set was manufactured at the
Phoenix Dynamo Works, Bradford, who along with Dick Kerr & Co, William Robinson
of Rugby, were the original companies that formed English Electric in 1919.
Each set had a 2,000Lb flywheel of approximately the same size as the frame of the
machine, mounted on a shaft between the motor and the generator; which
incorporated an electro-pneumatically operated ferodo lined brake to act on the rim of
the flywheel in an emergency as shown in Fig 5 below (ETS).
Fig 5 EE802/3C Motor & Generator Armatures and flywheel © GEC Traction
There were three EE519A series wound, tapped field traction motors in series within
each booster generator string and the line, as can be seen in the schematic in Fig 10.
It is interesting to note that the development of the traction equipment used many of
the same components already used on the Railways multiple unit trains.
NA5 EP type contactors were used as first fitted to the phase two, 2-BIL units in
1936. Raworth and Bulleid were keen to standardise equipment with those already in
use which had demonstrated a reliable service life. Fig 6 shows the traction motors
also used similar yoke and armatures as the EE164, 225Hp lightweight motor’s fitted
to the 4-COR’s. however the armature and field windings were designed for 400V
potential as opposed to the standard southern 660V type. These had forced air
ventilation (a first for Southern as prior to this all motors were either totally enclosed
or self-ventilating) raising the one hour rating from 225 to 245Hp.
The motors on each bogie were supplied independently allowing a faulty booster
along with its traction motors to be cut out enabling the locomotive to proceed under
half load conditions. (ETS)
The Booster sets were started normally by means of push buttons which when
momentarily pressed initiated a starting sequence. The cast Iron grid starting
resistances were mounted in a ventilated compartment at the side of the locomotive,
as shown in Fig 9 (ETS).
There were separate starting resistances for each booster set. These resistances
were short circuited in steps by 6 electro pneumatic contactors controlled by a
current limit relay set to drop off at 375 amps (Sykes) When the start sequence
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 11 of 45
finished and last contactor closed (R.S), an amber indicator lamp was illuminated in
the driving cab (ETS). Excitation and power control of the booster sets was thus LB1
& LB2, RS1 & RS2, and BMF1 & BMF2 and the locomotive was at idle.
The booster sets were stopped by pushing the “Booster Stop & Brake” button, a
momentary push of this applied the booster ferodo brake perched on top of the
middle flywheel illustrated in Fig 4C (ETS). An interlock, on the E. P brake valve
interrupted the feed to its associated line breaker and allowed the booster to run
down its kinetic energy gradually. Prolonged application of the “Booster Stop &
Brake” push button allowed the brake to stay applied until the set came to a complete
rest (ETS).
There were also booster set and stop buttons mounted on the main equipment
frames within the body of the locomotive. Voltage relays ensured that power could
not be taken until the booster was running at its correct speed and counter EMF
(ETS).
When the master controller key switch was turned on, a control positive feed ran to
the field series resistor shunt contactors. Along with the contactors listed above
LFR1, BFR1, LF1, LF2, BF3, BF5 & BF6 are closed this configuration making the
generator reverse or Buck exited so as to provide an opposing voltage, which is on
load, some 45 volts less than the line voltage (Sykes).
The excitation was so arranged that this condition always applies whatever the value
of voltage happens to be at the time, (The voltage range on the DC network, at that
time ranged from 540 to 790 VDC). It was the action of the variable four stage
excitation of the line field that compensates for the variations in line voltage.
A relay, with interlocks connected across the contacts of motor contactor M (fig 10),
closes when the correct voltage conditions are established in the motor circuit. A
green light was illuminated in the cab and the sets were ready to take the load, and
the master controller moved to power notch 1, with M1 & M2 closing completing the
circuit between Line, Generator and the Traction Motors.
Fig 6. EE519-A 400V 245Hp Traction Motor © EE Co
Above is an illustration of the traction motors fitted to the class being off the
conventional axle hung type with white metal bronze cannon box bearings lubricated
by oil wells packed with cotton waste.,
The motors were rated at 245HP, on the first two locomotives with the third having
EE519/4D motors, the same type as fitted to the Southern Region Diesel Electric
locomotives giving 20 HP extra at 265 Hp (Tufnell). This increase in locomotive
power to 1,560HP also raised the top speed to 85mph.The armatures in these
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 12 of 45
motors were wedge locked, not banded as in the 519-A motored examples of the
class (Tufnell).
Drivers cab
Despite the mixed traffic nature of the locomotive, in their early lives they were
primarily used on freight trains; with the first regular main line passenger hauled
service not happening until after the war.
This freight use led to a revamp of the cab design in the latter 2 locomotives CC2 &
20003 with duplication of the master and brake controllers, allowing the driver to
control the train from both sides of the cab. This enabled the driver to look back along
the train for signals from the guard when starting freight trains. (Linecar)
Auxiliary lighting compressor exhauster boiler and other control switches are placed
in two auxiliary cupboards mounted one in each driver’s cabs, the cupboards forming
part of the partitions between the driver’s cabs and the main equipment compartment
(ETS).
All booster control buttons and lights were mounted on a panel attached to the centre
of the front wall of the cab, with individual “start”, “stop and brake” buttons for the
control of each of the four boosters, which can be started and stopped independently
for multiple locomotives controlled from one cab (ETS). CC2 & 20003 locomotives
had the AAR Standard 27 way jumper receptacles fitted to the nose end in order to
allow multiple running as described later, with CC1 also gaining this addition in the
late 1940’s (Linecar).
The drivers desk comprised of two ammeters one per booster set in front of the
driver. To assist him the normal accelerating currents were shown by red marks on
the scales (ETS). The early notches were graded so as to allow very slow start when
working loose coupled freight trains and the large number of notches made it
possible to choose one for any running condition (Sykes). Other gauges comprised of
a speedometer, brake cylinder pressure gauge, vacuum gauge and a train pipe and
main reservoir duplex gauge. The desk also had a whistle and wind screen wiper
control valve and overload reset button.
The Master Controller was mounted inside the driver’s desk and consisted of a drum
carrying a number of cams, cut from insulating material each of which operated
through its follower a silver butt contact switch (ETS). From the sparse information
concerning locomotive number 1 the controller was on one side only, and a lever in
the traditional style was moved round 26 individual notches. The mode of operation
was similar to the direct control tramway equipment master controllers, whereas
locomotive number 2 having a horizontal controller (Tufnell).
Locomotive number 3 was different again, comprising of a Horizontal drum with
insulated cams attached, driven from the controller hand wheel (in the French style)
by bevel gearing. In addition to the control wheel on the driver’s side a reversing
handle with “Reverse” “Off” “Forward Full Field” & “Forward Weak Field”, and on the
other side the control key switch, which has “On” & “Off” the handle being removable
in the off position only (ETS).
Mechanical interlocking in the controller was such that no conflicting movements
could be made: when the control key switch is thrown to on the reverser handle may
then be moved to forward FF or reverse it being then impossible to reverse the
control key switch to off (ETS).
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 13 of 45
Fig 7 Phase 1 SR CC1 class design © Fenn
Fig 8 Phase 2, BR 20000 class design © BRS & Bowman
Fig 9. Equipment layout Phase 2 BR(S) Design © Bowman.
Mark J T Bowman MEng
The Southern Railway C-C
Booster Electric Class 70 Locomotive
Page 14 of 45
Key to Schematic Abbreviations
A Ammeter C.L.S.1 & C.L.S.2 Current Limiting Shorting contactor L.B.1 & L.B.2 Line Breaker Contactor S.F Series Field
AUX Auxiliary Generator C.O.S.W Change Over Switch L.F Line Field SUB RES Substitute Resistor
B.F. Battery Field DIS. RES Discharge Resistor L.F.1 & L.F.2 Line Field regulating Contactor T.M Traction Motor
B.F.1- B.F.6 Battery Field Contactors D.R Differential Relay L.F.R.1 & L.F.R.2 Line Field Reversing Contactor U.V.R Under Voltage Relay
B.F.R.1 & B.F.R.2 Battery Field Reversing Contactors E.F.R (E.C) Earth Fault Relay (Earth Coil) L.R Limiter Relay V.R Voltage Relay
B.G.1 & B.G.2 Booster Generators E.F.R (L.C) Earth Fault Relay (Line Coil) M.1 & M.2 Motor Contactor W.F Weak Field
B.M.1 & B.M.2 Booster Motors F.C.O.1 & F.C.O.2 Field Change Over Switches R.1 – R.5 Starting Contactor
B.M.B.F.1 & B.M.B.F.2 Booster Motor Battery Fields F.D.C.1 & F.D.C.2 Field Diverter Contactor R.C.C Reveres Current Contactor
B.M.F.1 & B.M.F.2 Booster Motor Battery Fields Contactors F.F Full Field R.E.S Resistor
C.F Compensating Field I.L Isolating Link R.R.1-R.R.5 Starting Contactor
C.L.R Current Limit Relay I.P Interpole R.S Resistance Shorting Contactor
Fig 10. Traction Schematic (Sykes)
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 15 of 45
The main hand wheel could then be moved away from its off position to notch 1 the
first power notch. With regards to the traction circuit the effects of the control system
from notch 1 through to 15 the traction circuit was in “Buck (ETS). The line field
contactor LFR1 was closed with LFR2 open, causing a reverse or buck voltage to be
produced by the booster generator so that the current flows through the generator in a
direction opposing the EMF generated by it, thus throttling back the flow of current
from the line. The Booster generator therefore acted as a motor delivering power to the
shaft, with the power absorbed by the booster motor which acted as a shunt generator.
In this condition the voltage across the three traction motors (X) in series = Line Volts -
Booster Generator volts, with X being equal to 15 Volts in notch 1 “full Buck” as
illustrated in fig 11. (ETS)
Fig 11. Booster Generator “Bucking Notch 1”.
Where the current drawn from the line being equal to the current consumed by the
traction motors minus the current generated by the booster motor or (I line = ITM –
IBM) (ETS).
Notch 2 through to 15 gradually decreases the current passing through the generator
field, there being 2 fields per booster, one which is fed from line voltage, shown as
Current Distribution Voltage Distribution
IL ITM
+ 660V
IBM
Volts Above Earth
0 200 400 600V
X
X
X
600- (3x)
B M B G
Key
Booster Motor Current
Traction Motor & Line Current
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 16 of 45
Booster Generator Line Field (B.G.L.F) on the traction schematic and secondly the
Battery Field (B.F).
Regulating resistors are in series with both fields, shorted by tapping contactors to
control the field strengths. BGLF has four strengths with LF1 & LF2 (the series
resistance tap contactors) both being energised up to notch 3 and LF2 dropping out at
notch 9 inserting all the resistance into the line field, with the field being open circuited
at notch 12 extinguishing all line excitation to the booster generator at that point in the
Buck mode of operation.
It is the action of the variable four stage excitation of the line field that compensates for
the fluctuations in line voltage. The Battery field had 13 differing levels of excitation
with each increment of the battery field regulating resistor having differing values of
resistance, making a total of 16 differing combinations possible from 6 resistance taps,
when taken in conjunction with the four differing stages of compensating line
excitation.
Once notch 16 was reached the battery field contactors BFR1 are also open circuit like
the line field, thus decreasing the voltage drop across the booster generator and
increasing the voltage seen across the three traction motors increasing the value of X
Fig 12. Booster Generator Unexcited (notch 16)
On the middle notch of the controller (16) the voltage across the generator terminals
was zero and the full line voltage was seen across the traction motors, these being of
400VDC rating making 600V/ 3 giving 200VDC across each motor or half power, as
illustrated in fig 12.
Current Distribution Voltage Distribution
IL ITM
+ 660V
IBM
Volts Above Earth
0 200 400 600V
200v
200v
200v
(600- 3X)
B M GB
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 17 of 45
Reference to fig 10 the traction schematic shows the positions of LFR1 & LFR2 and
BF1 & BF2 these being the reverser contactors for the generator fields for the booster
generators. Reference to the power chart shows both of these contactors open at point
16. With LB1 & LB2, RR1 & RR2 RS1& RS2 closed on the Booster Motor Armature
feed side BMF1 & BMF2 closed on the Booster Motor Field side and M1 & M2, closed,
on the traction motor circuit.
Further rotation of the controller reached notch 17 seeing BFR2 close thus re-
establishing the battery generator field, but this time energised in the opposite direction
than experienced in notches 0-15. The booster motor acts as a motor and the booster
generator acts as a generator thus allowing the booster generator EMF assist the line
voltage, in this configuration the line voltage across the three traction motors in series
= line volts + booster generator volts (ETS).
The battery and line field contactors are bought in at various stages from notch 17 to
full application at notch 23; Notch 19 sees the introduction of the first stage of line field
excitation with the closing of (LFR2) then at notch 21 (LF2), then (LF1) closing in notch
22 energising the line excitation field at full power.
Full boost being achieved at notch 23 with the closing of all battery field contactors,
this is approximately double line voltage so that the voltage across each motor is
1,200/ 3 = 400Volts; this being the rated voltage of the traction motors.
As can be seen in the voltage and current distribution diagram in fig 13, at no time
does the boosted supply exceed the line potential to earth, with the booster generator
assisting the supply by accelerating the voltage across it and the two traction motors
either side of it with a negative potential, shown as -600V representing notch 23.
Notches 24, 25 & 26 control field weakening of the traction motors (another first for an
SR design) by two stages of field diversion finishing with a field tap stage. This system
of giving weak field to increase the balancing speed of the traction motors was trialled
on the “booster Locos” and replicated 10 years later on the 51 Stock suburban EPB
sets
The EPB’s originally had two stages of field divert, and field tap like the boosters, but
were re-configured in the mid 1950’s to single stage field tap, due to high incidents of
traction motor flash over.
These final three weak field notches could not be taken until the reverser handle was
moved into to “Forward Weak Field” against a spring. On notching the controller back
below notch 24, the reverser handle flew back to “Forward Full Field” position, the
mechanical interlocking then prevented the selection of the weak field notches before
the handle is moved back to “Forward Weak Field” (ETS).
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 18 of 45
Fig 13. Booster Generator “Boosting” (Notches 17 to 26)
Operation over a gap
If at any time whilst the locomotive was under power, and the traction supply is lost,
with the collector shoes entering a gap, a no current relay de energises opening its
contacts, which in turn opens the line breakers, and inserts all resistance in series with
the booster motors. Each booster set is kept running by the 2,000-Lb fly wheel
mounted on the common shaft between motor and generator.
All other circuit conditions remain as before, except that the booster motor acts as a
shunt generator across the traction motor group. The load is thus seamlessly taken
over by the booster sets, and tractive effort decreases slowly as the set slows down.
When the shoes are again energised, the line breakers close through voltage relays,
strung across the motor group line switches, and the resistances are cut out step by
step under the control of separate Current Limit Relays CLR with a higher setting of
800 amp, since both the booster motors and traction motors are now in circuit, as two
parallel paths.
Service experience showed that the 2,000Lb flywheel capacity was sufficient to meet
all normal requirements in the longest conductor rail gaps and operation was entirely
successful.
Safety Interlocks
Whenever the main hand wheel was away from the off position neither the reverser
handle nor the control key switch could be turned to the off position. When the reverser
handle is not in an off position a dead man’s pedal, their being two in each cab, one at
each side under the desk, had to be kept depressed by the drivers foot. Release of the
pedal leads to the opening of M1 & M2 contactors shutting off the feed to the traction
motors and then after a time delay, a brake application in two stages, described later,
Current Distribution Voltage Distribution
IL
ITM+ 660V
IBM
Volts Above Earth
-200v 0 200 400 600V
400v
400v
400v
-600v
B M B G
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 19 of 45
both on the locomotive then the train if vacuum braked (ETS). The rate of acceleration
was under the control of the driver, subject to the overriding control of the overload
relays; so that motor accelerating current was kept at approximately 750 amp.
As described, a portion of the field winding to each booster set generator was fed from
a battery. The battery field windings for each booster set were in series with one
another along with a bank of control resistances. There were also excitation fields fed
from the line power supply, with field reversal and discharging effected by specially
designed electro pneumatic contactors (Sykes).
Power supply to the traction motors is governed electro- pneumatic reversers and
contactors operated from the master controller, the field tap is selected from a an
electro pneumatic change over switch (ETS).
So far as possible the motors on the two bogies and their associated electrical control
equipment were kept electrically and physically separate, so that no fault will disable
more than half the locomotives tractive effort.(Sykes) Reference to fig 10 traction
schematic shows removable isolating links situated to between the No-Current Relay
and each booster sets main Overload Relays, giving the opportunity to completely
isolate the traction supply from individual booster sets. The control systems which
share circuits, such as the generator battery and line fields had knife switches installed
with substitute resistances to replace any one of the fields on either booster set
(Sykes).
Fig 9 shows the disposition of the main control equipment, which was mounted on two
main equipment frames either side of the boiler compartment. Each frame carried the
line breakers contactors the booster starting contactors, reversers, field tap switch
relays etc. belonging to one booster set and its three associated traction motors. The
No. 1 frame housed in addition the shoe isolating switch (for when running from the
pantograph), the no current relay and the earth fault relay (ETS).
Auxiliary equipment
Fig 9 also shows the distribution of the Lighter control equipment, including the boiler
control panel and field control and reversing contactors, mounted against the side of
the locomotive on the opposite side to the battery, and main resistances (ETS).
Current for the control circuits and for battery charging was provided by a 600-
152VDC 9Kw M-G set the output voltage regulated by a carbon pile voltage regulator.
A substitute resistor was installed to replace the voltage regulator in order to maintain
the control supply, if it failed (ETS). A 98 cell pocket plate nickel – Iron battery was
carried in compartments above the sole bar, the batteries accessible via louvered
covers on the outside wall of the locomotive, with the battery boxes being sealed from
the locomotives interior, to prevent the build up of dangerous pockets of gas (Sykes).
The battery normally floated across the auxiliary supply receiving a small trickle
charge, should the auxiliary M-G set fail the battery supplies the control circuits
emergency lighting, small exhauster and booster generator fields, the MA set being
protected from back feeding, by a reverse current relay (ETS).
Power collection
Current was collected from the conductor rail by standard SR gravity fed collector
shoes to which there were eight per locomotive, two on each side of each bogie
mounted on shoe beams. The shoe beams had a flexible mounting at each end with
the exposed top and front bolts mounting the gear on the shoe beam being guarded
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 20 of 45
with plywood in order to protect staff when operating in sidings (Tufnell). The outer
most shoe beams also supported pneumatic ice scrapers, in order to clean the
conductor rail in winter, as can be seen on fig 7 & 8 the larger spark guard was fitted to
the outer beams to accommodate this addition (Linecar). Fig 21 shows the class at
Eastleigh in 1964, with the outer shoe beam having centrally mounted shoe gear,
indicating the pneumatic ice scraping equipment had been removed by this stage.
Shoe shunt leads running from the shoe beams up the locomotive bus, were
individually protected by shoe fuses, so as to offer protection of the lead and allow
isolation of individual sets on shoe gear in common practice with the multiple unit
stock.
A double head pantograph was mounted in a well on the middle of the roof of the
locomotive to enable current to be collected from trolley wires existent in marshalling
yards. The pantograph head comprised of copper wearing strip lubricated by Grafolube
(ETS). The pantograph fuse was of the closed cartridge HRC type carried in the body
of the locomotive (Sykes).
Train supply
Unusually for an electric locomotive there was no provision for an electrical supply to
the train, heating however was provided by an electrically heated single drum boiler in
order to feed the steam heat radiators prevalent on the coaching stock of that era. The
boiler sat in the middle of the locomotive in order to distribute the weight of the
locomotive evenly, and its output was capable of meeting the demands of a 12 coach
passenger train, providing 1,040 Lb. of steam per hour at a pressure of 50Lb/ in2
(ETS,
Tufnell)
The boiler stood on its 330 gallon feedwater tank, and tank and boiler were partitioned
off from the equipment compartment. Tank filling openings were arranged so that
normal steam locomotive water cranes could fill the water tank and are arranged on
the outside wall of the locomotive in order that the filling is kept separate from the
electrical equipment inside the Locomotive (ETS).
The heating elements comprised of open coil spiral wound wires stretched in quartzite
tubes inserted in the boiler tubes there were 144 elements, connected six in series with
a separate cartridge fuse protecting each spur there being 24 fuses in all. In addition to
the separate fuses there was a main fuse carrying all the heating circuits current. The
elements were divided into three groups, each supplied through a separate contactor
controlled by a steam pressure switch (ETS).
The steam pressure switches were calibrated to operate at three slightly different
pressures in order to match heating power to steam demand from the train. The boiler
was fed from the shoe side of the main line breakers so is isolated from the booster
sets and could not drain kinetic energy from them when the locomotive encountered a
gap (ETS).
Feedwater was supplied from a tank which emanated through the floor of the
locomotive and sat between the bogies, 20003 had a larger capacity tank than the
previous CC1 and 2 locomotives, it is unclear why this increase in capacity was
thought necessary, as the earlier locomotives had not run any regular passenger trains
up to this date (Tufnell).
The feedwater was raised to the boiler via a horizontal electrically driven reciprocating
feedwater pump (as shown in Fig 9). The pump motor being fed from a contactor the
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 21 of 45
energisation of which was controlled by a water level operated switch. The control
switch was having a chamber with a floating ball which rose and fell with the changing
water level within the boiler header tank; operating quick acting 150Volt contacts
(ETS).
A water level safety thermostat was also located immediately above the top row of
element tubes, and was connected to them via a copper strip to give good thermal
conductivity. This was set to trip at a relatively high temperature which will not occur
unless the water level should fall below the top of the top set of tubes. In the event of
its operation the thermostat interrupted the control supply to the heater contactors and
shut down the boiler (ETS).
The train heating boiler was the highest reliability issue on the locomotives, largely due
to the hard water in the south of England, leaving chalk deposits on the quartz tubes,
causing them to crack (Tufnell). It was with this experience which led to Southern
Region insisting on electric train heating on the new build diesel locomotives and
diesel multiple unit stock, which it received under the auspices of the modernisation
scheme (Tufnell).
Other Auxiliary equipment
Compressed air was furnished by two Westinghouse DH-25 compressors (ETS). On
the early locomotives, hung from the underframe either side of the boiler feedwater
tank between the bogies. However with the larger feed water tank on 20003 the
compressors were hung from the beneath the tank (see figs 7 & 8).
The compressors only provided air for the locomotive, actuating pneumatic sanding
gear, whistles, window wipers, pantograph raising gear, EP control gear and
locomotive brakes. Each wheel had two brake blocks: and each brake block had its
own operating cylinder; the air to these cylinders was fed by flexible hose connections
(Linecar). Southern loco hauled passenger and freight stock at that time used vacuum
brakes, the supply being provided by two Consolidated Reavell motor driven vacuum
exhausters one operating at line voltage, fed from the Booster supply, and one rated at
150Volts fed from the auxiliary battery supply and M-G, should the locomotive meet a
longer than anticipated gap and need to coast through (ETS).
When working passenger stock braking was operated by the train valve, with a
proportional valve for the locomotive brakes, however when working loose coupled
unfitted freights, only the locomotive brake was used. This posed a problem for
emergency braking initiated by the dead man’s peddle. If the brake came on fully the
effect on the guards van would have been catastrophic for the guard and a de-railment
would be highly probable anywhere along the train. This was overcome with an initial
application of 8Lb/sq. in, for 35 seconds, to enable the train to buffer up after which the
full 50Lb/ sq. in, was made (Tufnell).
Evolution of design through operating experience
Locomotives of such unique and revolutionary design passed through a number of
modifications from the first locomotive introduced in 1941 through to the third of 1948.
In service running high-lighted a number of deficiencies in the locomotive, some of
which are described below.
Protection against track short circuits.
In the first year of running with CC1, there were isolated instances of flashover on the
booster motor commutator. These were eventually found to coincide with short circuits
on the track near the locomotive, and were generally associated with the haulage of
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 22 of 45
freight trains, due to brake pins and other parts of freight wagons coming into contact
with the conductor and running rails (Sykes). Tests on London Underground at this
time showed voltage surges up to 15,000V due to the problem of short circuits at live
rail (Tufnell).
Any such short circuit on the running line was also applied to the booster motors, the
largely shunt characteristics of such led them liable to flash over. Oscillograph tests
showed the rate of current rise at the brushes to be extremely rapid, and of the order of
106
amp/sec, necessitating opening of the line breakers in some 0.0035 of a second if
the machine were to be protected (Sykes).
The time-response of the overload relay-line breaker combination was some 0.2 sec,
and was much too slow. After considerable experiment, Branchu-type current limiters
were connected in series with each booster motor circuit, and provided complete
protection against this condition (Sykes).
The Branchu Current limiter.
The limiter operates on rate of current rise; when tripped it opens thus imposing a
resistance in the main motor circuit, and limits the short circuit current to some 1,600
amp. The voltage drop across the resistance is used to operate a relay, which opens
the line breaker and so clears the short circuit altogether. The switch part of the
reducer consists of heavy primary winding carrying the main motor current and wound
on a laminated iron core (Sykes).
A single turn secondary includes a bucking bar having limited freedom of movement in
the vertical plane and spring biased in the down position; it is located in an air gap in
the iron circuit, and supports at its centre a short rod carrying a contact wheel. In the
closed position the wheel bridges two copper contacts the limiting resistance being
connected between them, the wheel and the contacts are enclosed between arc
barriers and situated in the very heavy magnetic field created by the primary current
(Sykes).
When a rapid current change occurs, such as is caused by a track short circuit, a
heavy current is induced in the bucking bar, and at the same time a powerful flux is
generated in the air gap. The bar is therefore propelled violently upward carrying with it
the contact wheel and inserting the limiting resistance; in this position it is interposed
on the main circuit, the steady current in which maintains it in the up position until the
line breaker opens; it is then re set automatically by the closing spring (Sykes).
Oscillograph records showed that on heavy short circuits a speed of operation of
0.0023 sec is was achieved, thus a wide margin of protection for the machine is was
obtained. A tendency for unnecessary operation on to be induced on current peaks
when starting the booster sets was countered by the further installation of a bridging
electromagnetic contactor across the limiter contacts during the early starter notches
(Sykes). There is one of these contactors at the Electric Railway Museum in Coventry
UK.
Dead Rail Protection
For rail gap working, it was essential that the line breakers be opened by loss of
current in the booster motor circuit, and re-closed by restoration of voltage. The
arrangement of the circuit, coupled with the energy stored in the flywheels, made the
usual no volt relay (NVR) method un workable, since under certain conditions of line
voltage fluctuation, a chatter could develop on the line breakers (Sykes).
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 23 of 45
In order to prevent generated voltage from the booster motors energising a dead
conductor rail, and to meet rail gap requirements, it was necessary to ensure that the
line breakers were always open, unless the shoes were in contact with a live conductor
rail (Sykes).
This was realised by using a simple differential relay, to detect the line and generated
voltages. The relay armature carried contacts which closed the line breaker when the
line voltage exceeded the booster motor back E.M.F by some 15%. When the line
breaker closed, the line voltage is thus always greater than the booster- motor
generator voltage and positive closure of the no current relay was assured (Sykes).
Reverse-Current Protection.
Considerable running had been achieved with the first two locomotives (CC1 & CC2)
when a totally unforseen – and for some time unexplained – difficulty was encountered
in the shape of a series of severe traction motor flash over’s.
The possibility of irregular reversal by the driving staff having been eliminated, due to
the absence of burning on the motor reverser contact faces. The cause was eventually
traced to a combination of circumstances which apparently did not arise in the earlier
years of running it was deemed to be likely to Increasing confidence and skill in
handling on the part of the drivers. Instead of a series of full power applications
followed by coasting, the drivers tended to proportion the tractive effort more
accurately to the speed and load, and this probably resulted in longer periods of
steady power application on bucking notches (Sykes).
In conjunction with this there was an increase in track short circuits with the increase in
freight traffic in the post war years (Sykes).
Protection on the negative side of each generator had been achieved by the use of a
“protective overload Relay” in the negative end of the motor circuit, which when tripped
by a generator earth fault, interrupted the generator field, and so removed the
armature voltage from the fault. To avoid the tripping on normal traction motor
overloads the relay was set at approximately 1,500 amp(Sykes)..
If the locomotive was moving at some speed e.g. 30 mph or over, and the driver for
any reason returns the locomotive to an earlier bucking notch, the occurrence of a
track short-circuit caused a fault current to flow back into the line from two sources –
the booster motor, and the booster generators, the voltage which is at the moment
opposed to the line (Sykes)..
The current limiters will immediately operate, protecting the booster motor, but in the
interval of time before the line breakers open there would have been be a large
reverse current through each generator and its three associated traction motors
(Sykes).
The high inductance of the traction motor field coils will would have caused the flux
change to lag behind the current change momentarily. Therefore, the field flux can be
zero with a high reverse current in the armatures and the resultant heavy sparking can
cause flashover, first between brushes and then to the earthed motor frame.
The protective relays sometimes failed to trip under these conditions owing to the
resistance of the fault circuit, or to wheel spin on the remaining two motors due to the
sudden increase in current. Once flash over is was initiated, fault current will inevitably
break down commutator or brush holder insulation, and subsequent attempt by drivers
to reapply power resulted in serious damage (Sykes).
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 24 of 45
Differential-Current Relay
In view of the conflicting characteristics of overload relay setting and wheel spin
current, for full circuit protection it was necessary to detect unbalance between
entering and leaving currents (Sykes).
The single-coil protective overload relay was therefore replaced by a double-coil
differential-current relay, one coil being in line from the motor contactor, and the other
in the negative part of the circuit. When unbalance occurs, the relay contacts break the
control circuit of the generator field contactors BFR & LFR, at the same time opening
the booster motor contactor and applying the booster brake. The circuit energy was
thus very rapidly destroyed, and damage to the traction motors was therefore avoided
(Sykes).
Experimental Difficulties
A bare description of the remedies made by the Southern Railway engineers leads the
reader with the impression that remedies were both simple and obvious. The
difficulties covered were mostly encountered, not in trial running, but rather revenue
earning service (Sykes).
Though there was often technical staff on the locomotives at times of occurrence that
was not always the case. The large number of variables encountered in railway
working- diverse loads, varying routes, differences in track voltage, peculiarities in
handling by different drivers- all helped to complicate the issue. The stubborn refusal of
faults to repeat themselves for the information of technical observers will be familiar to
all who have had to do with these matters; thus success was often found only after
prolonged effort (Sykes).
Locomotives in service
Under the auspices of the Southern Railway, Bulleid advocated a continental style of
locomotive nomenclature, based upon his experiences at the French branch of
Westinghouse Electric before the First World War and those of his tenure in the rail
operating department during that conflict.
The Southern Railway number followed an adaptation of the UIC classification system
where "C" refers to the number of driving axles – in this case three on each bogie.
Since the design had six driving axles, the numbering was CC1–CC2 for the initial
batch, the final number being the locomotive identifier.
CC1 was released for tests between Selhurst and Brighton in 1941, hauling passenger
trains of 14 coaches and freight trains of 1000 tons, to check the acceleration and
braking. The accelerating current was constant at 800A up to 37 mph, with rates of
acceleration 0.5mph/second with a 425 ton passenger train and 0.3mph/second with a
1000 ton freight train. The balancing speed on level track with a 425 ton train was
65mph. Dynamometer trials of CC1 gave Watt hours per ton mile at rail of 36.8 with
power input of 290 resulting in a tested efficiency of 12.5%. The equivalent fuel usage
figures in coal terms were 0.07 Lb. /ton mile (Tufnell).
From the date of the first locomotives launch in 1941, supplies restrictions and the fact
the Southern Railway was very busy with wartime traffic and trying to cope with troop
movements and bombings, meant the second locomotive was not launched until 1945
(Tufnell). This had the modifications found necessary from trial running with the first
and included a number of modifications carried out on the earlier machine. (Tufnell).
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 25 of 45
When the third locomotive was released to traffic the class was now under the directive
of the British Transport Commission (BTC) and the locomotives were given the power
rating of 7P5F and numbered under the BTC in the Ex Southern Electric Locomotives
scheme of 20XXX, making the third locomotive 20003 and the previous locomotives
20001 and 20002. 20003 had many differences the flywheels on the booster sets were
increased by 200Lb and the 1 hr. rating of the locomotive was increased to 1,560Hp by
the use of EE519/4D traction motors, then being fitted to the SR Diesel Electric
prototypes. This enabled the top speed to increase to 85mph (Tufnell).
CC1 20001 did well on trials with many of the problems describe being closed out
early in the locomotives life. The class proved capable of hauling 14 coach passenger
trains and 1000 Ton goods trains, the short term rating in rail Hp being 2,200.
Even while stationary, Class 70 produced a noticeable droning noise due to the
booster-set turning inside the body. It was not sufficient to allow the locomotives to
work "off the juice" as the load on the generator whilst under power meant it would
quickly consume the stored kinetic energy. They needed attentive driving, to ensure
they were not brought to a halt on a gap and the booster set allowed to run down.
These pioneering locomotives had the distinction of working the first electric loco
hauled long distance passenger express trains in Britain when they took over the
London Victoria to Newhaven Marine boat trains on May 15th
1949 (Linecar).
All three locomotives were equipped with stencil head-codes but as it quickly became
apparent that suitable head-codes for freight workings did not exist (nor did the
combination of two numbers only at that time, provide the scope) they were therefore
fitted with six steam locomotive style discs at each end so that standard codes could
be displayed. With standardisation came a whole set of new two-character codes with
letters as well, and all three locomotives were fitted with roller-blind head-codes and
the discs removed.
From 1949/50 they adopted the initial black and aluminium colour scheme chosen by
British Railways for diesel, electric and gas turbine locomotives, however prior to this in
1948/9 Nº20002 carried an experimental light blue livery, and was exhibited in this
colour to the railway executive at Kensington Addison Road station. From the late
1950s they carried green livery (thought to be a modified malachite) with a red and
white line half way up the side stopping short of the cab doors and a pale green frame.
Nº20001 was withdrawn in BR blue with full yellow ends, by which time it had also
gained twin air horns on the roof.
They worked reliably and were often chosen for the Royal train to Epsom Downs on
race day. An example of the close co-operation between English Electric and Southern
Region of BR makes interesting note-: A burned out control frame was removed from a
locomotive on Monday Evening; transported by road to EE in Preston; and was rebuilt
and returned to Brighton works by Thursday night The Locomotive was returned to
traffic that weekend (Tufnell).
The level of support was necessary as the locomotives were experimental in their
design and construction, making a large pool of spares uneconomic to hold. The co-
operation paid dividends to English Electric as the business of being the sole supplier
to the region of all traction equipment’s electric and diesel electric except for the Type
3 locomotives supplied by BRCW later known as class 33; carried on up until 1984,
even after EE was absorbed by GEC Traction in 1972.
An interesting memorandum was put forward to the Southern Region in 1950 by
Ronald Jarvis. He reported on the cost of the CC class electrics as £37,000 pounds
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 26 of 45
when comparing that against of the cost of the Leader steam locomotive which at that
point was 176,000 being £35,200 for each the five being built., The Southern 1600Hp
Diesel Electrics were costed as £78,000 and was used as a yard stick for cancelling
the leader project due to its expense, and development problems (Tufnell).
The locomotives had long but unglamorous lives and could have numbered 100, had
the original pre- war motive power policy come to fruition in the late 1930’s before
World War 2 intervened. The locomotives had an average life mileage of fractionally
over 2, 200,000 miles. The weekly roster for the class in 1954 is reproduced below
Table 1 Diagram 1(Tufnell).
Arrive Location Depart
- Newhaven Harbour 06:10
07:20 Victoria 09:31
10:43 Newhaven 11:38
12:31 Three Bridges 14:38
15:25 Lewes 15:26
15:36 Newhaven 17:15
18:28 Victoria 20:20
21:30 Newhaven 21:57
23:22 New Cross Gate 00:09
02:00 Lewes 03:00
03:50 Three Bridges 04:05
04:43 Newhaven Harbour -
Table 2 Diagram 2 (Tufnell).
Arrive Location Depart
- Horsham 05:45
07:04 Norwood 07:48
11:25 Polegate 11:40
12:45 Haywards Heath 13:03
13:40 Hove 15:20
16:20 Chichester 16:48
18:12 Horsham 20:16
21:40 Chichester 21:58
01:12 Norwood 01:45
02:59 Horsham -
Table 3 Diagram 3 (Tufnell).
Arrive Location Depart
- Chichester 10:58
11:56 Hove 12:36
13:15 Three Bridges 13:25
14:00 Horsham 14:30
14:50 Three Bridges 15:10
15:27 Horsham 15:39
16:53 Chichester 17:25
19:52 Worthing 20:16
20:48 Chichester 21:10
22:56 Three Bridges 22:57
23:45 Horsham 00:55
03:26 Fratton 03:45
04:08 Chichester -
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 27 of 45
The locomotives home depot was Stewarts Lane, and spent most of their life as a
South Central class, however overhaul was undertaken at Eastleigh from 1959. The
first two locomotives worked freight trains from New Cross or Norwood to Portsmouth
and Polegate. The Newhaven Marine boat train remained their only regular passenger
working, until January 6th
1964 finding use on the Brighton portion of the Plymouth
Portsmouth service, carrying on until the winter 1965/66 timetable, (Pallant).
Table 4 particulars of the Locomotive.
Normal Supply Voltage 660vDC
Class 70 Mixed Traffic
Wheel arrangement Co-Co
Total weight 105 Tons
Wheel Diameter 42in Nominal
Type of Brakes Air on Loco Vacuum on train
Maximum service speed 75/ 85 Mph
Balancing speed 66mph with a 425 ton train
Gear Ratio 3.83:1 /(65:17)
Number of motors 6
Motor connections 3 in series * 2
Traction Motor voltage 400
Type of Motor Series wound Pressure ventilated
Number of Field Taps 1 plus 2 stages of field diversion
Volume of cooling Air per Motor 1,350 cu.ft per minute
1-Hr rating of motors 245Hp/ 265Hp
1- Hour rating of locomotive 1,470Hp/ 1,590Hp
Max HP at Rail 2,200Hp at 35.5 mph
Tractive Effort
Nominal Maximum 40,000/ 45,000 lb.
1-Hr 19,500lb at 28.5 mph
Continuous 11,130lb at 35.5 mph
At 1630 Amps & 1080 Hp at rail 6,000lb at 67.5 mph
Control voltage 152 VDC
Control Air Pressure 90 Lb. per sq. in
Total number of running notches on
controller
26
Rating of auxiliary M-G 9Kw at 152 Volts
Battery 98 Cell Ni-Fe 150Volt 70 A/H
Air Compressor 2 Westinghouse DH-25 Horizontal
Capacity 25 cu. Ft. per min * 2
Vacuum Exhausters
Number 2
Type Reavell 5 in by 7.5 in
Collector shoe base 36 ft. 5 in
Pantograph Type Spring operated double pan
Pressure on wire 28lb
Min working height 13 ft. 3 5/16 in
Max working height 21ft 6 in
Lubricant for pans Grafolube
Supplier of Electrical Equipment English Electric Co
Builder of Mechanical parts SR Chief Mechanical Engineers dept.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 28 of 45
Table 5 Comparison between DC Locomotives of the period (Dover).
Reference 1 2 3 4 5
Railway Southern LNER FS SNCF NS
Class 70 (BR) 76 (BR) E424 CC7100 1000
Build date 1941 1946 1943 1952 1946
Bogie designation Co-Co Bo-Bo Bo-Bo Co-Co 1A-Bo-A1
Length over body 55’6” 47’0” 47’2” 57’10” 49’2”
Width over all 8’5” 9’0” 8’7” 9’9” 9’8”
Height over collector (Min) 12’8” 13’9” 14’6” 13’9” 15’3”
Total weight Tons 105 89 72 102 100
Adhesive weight Tons 105 89 72 102 72
Total wheel base 44’6” 35’6” 34’1” 47’3” 39’0”
Bogie Wheel base 16’0” 11’6” 10’4” 15’11” 8’1/2
”
Diameter of driving wheels 42” 50” 491/4
” 491/4
” 61”
Diameter of pony wheels - - - - 431/2
”
Distribution voltage 660 1,500 3,000 1,500 1,500
Nominal motor voltage 400 750 1,500 750 750
Number of motors 6 4 4 6 8
H.P of each motor (1hr) 245 465 530 765 560
Type of geared drive Single
direct
Single
direct
Single
quill
Twin
quill
S.L.M
Gear Ratio 3.83 4.12 4.06 2.606 3.56
Tractive effort 1hr rating (lb.) 19,500 15,400 23,700 35,000 25,140
Speed at 1hr rating (mph) 28.5 45 33.5 43.5 63.4
Max speed (mph) 75 65 75 125 100
Number of running speeds 26 6 7 18 15
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 29 of 45
Fig 13. Representations of compared machines © Bowman &
Bowman Collection
Comparison of Locomotives
The locomotives listed above are of a similar vintage, but were designed for very
different types of service. The common factor being they were all designed for DC
systems.
The LNER were designing Express passenger and mixed traffic locomotives under the
leadership of their Chief ME Nigel Gresley. The class had a Bo-Bo wheel arrangement
with buffers and draw gear mounted on the bogie frames and a traction link joining the
two bogies together, as was originally envisaged by Bullied for the class 70.
The first Locomotive Electra was commissioned in 1941, production of further
examples stopped until after the end of World War 2 due to the curtailing of the
electrification, until hostilities had ended and the diversion of materials for munitions.
This was in contrast to the second locomotive of the class 70 being constructed by the
southern in 1942, due to the already extensive electrified network which the locomotive
could be made to work and the class’s suitability for 24 hour utilisation for transport in
the war effort. The class 76 unlike the Class 70 production examples were ordered in
1950 with 57 examples being produced in the following 3 years from Gorton
locomotive works, with electrical equipment supplied by Metropolitan Vickers.
A further order of 27 was cancelled after future electrification had been decided on
using 25KvAC at industrial frequency under the direction of SB Warder, the Chief
electrical Engineer who made the changes to 20003; making the class unique to the
line they served. After rundown of services on the Woodhead route, and its de
electrification the locomotives were scrapped with one preserved pictured at the
National Railway Museum in York.
The locomotive did have small export orders in the guise of 40 NSWGR 46 class
locomotives built by Beyer Peacock and Metropolitan Vickers in 1958, using the bogie
mounted drag box and buffer arrangement with traction link but this time like the class
77, a Co-Co arrangement specified.
The FS E424 was another mixed traffic design, a need for such being recognised by
FS in the 1930’s. Various other classes came to fruition with the E326 & E428
locomotives, but the production of the ubiquitous E636 in the late 1930 saw a
rationalisation and rebirth of the project, with bogies and traction motors from the Tri-
Bo machine being used on the smaller Bo-Bo.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 30 of 45
The first prototypes were produced in 1943, with mass production starting after the end
of World War 2, funded by the United Nations Relief and Rehabilitation Administration.
Like the Class 70 the top speed was 75mph. Weak field was provided on early
locomotives with two stages of field shunt, on latter locomotives this increased to five
enabling more flexible running.
Eleven units received compound traction motors enabling very fine speed control in
series and series parallel motor configurations. The locomotives had a very long
service life of 65 years; being in traffic from 1943 to 2008, when the last of the units
were retired from push pull passenger duties.
The Alstom CC7100 class locomotive is the most sophisticated of those compared
having elastic swinging bogie pivot arrangement giving stable running at high speeds.
The traction equipment having 5 stages of field diversion in series and series parallel
motor configuration giving the locomotive 18 economical running speeds. This made it
suitable for freight or high speed passenger operation, the locomotive was built by
Alsthom who went ahead with production of the prototypes’ CC7001 & 2 despite
SNCFs preference for the orthodox 2-Do-2 wheel arrangement for express passenger
locomotives.
The experience gained by SNCF paid dividends with an order of 58 locomotives
becoming the class CC7100. CC7107 held the locomotive speed record from 1954 to
2006 attaining 243 Km/hr. The class ended their lives in 2001 utilised for freight duties,
where the illustration was taken. So successful was the design that various examples
of the class were sent for export orders and could be found in the Soviet Union, the
Netherlands and Spain.
The NS class 1000 were ordered from SLM Oerlikon before World War 2 and based
mechanically on the Swiss AE 4/6. The locomotives were overly complicated and
suffered from bad reliability, having a service life from 1948 to 1982. The traction motor
suspension arrangement, made these locomotives unreliable, being the first Electric
locomotives for NS and using sophisticated Swiss practice developed over the
previous 40 years. The maintenance personnel of NS were not able to upkeep the
locomotive, leading to poor reliability and availability.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 31 of 45
The Booster Legacy
The locomotives were conservative in their design and weights of 99 tons 14cwt for the
first two and 104 tons 14cwt for the last one, were heavy for a power output of 1470Hp.
However the locomotives excelled as a proof of concept and as early as 1950 plans
had been put forward for the design of a high speed electric locomotive using the
Booster method of traction control, with a model being produced in Brighton in 1949
detailing aesthetic design considerations as shown below in fig 15.
Fig 15. 1949 Brighton workshops wooden model of BR Class 71 © NRM
The E5000 class was launched in 1959 but differed considerably in many ways, only
one booster set was fitted, serving four traction motors, which were resiliently mounted
on springs; in bogies of Swiss design using SLM flexible drive built under licence in
Doncaster works of BR. These locomotives also had a pantograph servicing the same
function as on the class 70 locomotives (Duffey).
The E5000 class later became BR Class 71, being lighter and more powerful than the
pioneers being rated at 2,552Hp (see fig 16, 29 & 30) weighing 77 tons and developing
43,800 lb. of tractive effort. A new type of 33 notch controller was designed which not
only allowed the driver to notch step by step, but allowed notching to be carried out
automatically via the CLR. The ability to notch backwards without going to off was
another first for BR on these locomotives.
The Southern Regions electrification had extended the North Kent Routes to
Ramsgate, and from Gillingham to Dover, via Canterbury, increasing the need for
electric locomotives to work goods and passenger trains, such as the Golden Arrow
and Night Ferry expresses from London to Paris and Brussels. Plans for an Electro
Diesel class were also envisaged at that time to become class 73.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 32 of 45
Fig 16. Second Generation Booster Design the BR Class 71 at Dover
Marine having run the “Golden Arrow” a train associated with this class
as the Newhaven Boat trains were for the pioneering class 70.
© Bowman collection.
These successors showed the development made by low voltage DC traction in the 20
years since the first locomotives were conceived (Duffey). The class carried on with a
somewhat un- glamorous career, with 20003 being the first to be withdrawn in October
1968, followed by 20002 in December the same year with 20001 being withdrawn in
January 1969, being victims of the BR non-standard locomotive rationalisation.
The successful Electro Diesel, class 73 design of locomotives didn’t need the
complicated booster system of control, having a diesel engine on board, allowing them
to provide their own power, should they ever come to rest in a gap. However the
Bournemouth Electrification in 1967 required a more powerful E-D class than what
could be provided by the class 73, and redundant class 71’s were taken to Crewe
Locomotive works for modification. The installation of a Paxman 650Hp diesel engine
turned these locomotives into Bi Modal machines with 2552Hp available on electric
and 400Hp in diesel mode.
The locomotives had the 1½ ton flywheel removed in order to save weight with the
installation of the diesel engine, which was originally meant to drive the booster set
through a dog clutch, however a separate generator was installed along with the diesel
engine.
In order to save weight and space the booster field regulating resistances were
disposed of and thyristor chopper control was used to restrict the excitation of the
booster field coils. This was the first use of power electronics to control traction voltage
on any British Rail locomotive (albeit via the Ward Leonard control method) and proved
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 33 of 45
to be troublesome in operation and unreliable, with the locomotives spending more
time using the auxiliary diesel engines even when 3rd
rail; was available. A works
photograph of the first member of the class to return to Eastleigh post modification is
shown in fig 17 below.
Fig 17. 2554/600 Hp Electro Diesel “Boozal” BR Class 74 HB
© Bowman Collection.
The first of locomotives were delivered under its own power from Crewe to Stewarts
Lane depot on 10th
November 1967 where the above photograph was taken and
commissioning trials started (Marsden). The traffic for which the locomotives had been
re-designed was in contraction and the plethora of control problems; not least the fact
the engine cooling system was non pressurised, and often needed topping up via a
hand pump saw the demise of the class within 10 years (Marsden).
Other Ward Leonard Control locomotives
The extra bulk of a rotary converter set to control traction current did not lend itself to
use in many other locomotives, however there are notable exceptions where the use of
the Ward Leonard system was utilised, but for very different reasons to the Southern
Booster class Locomotives.
In 1909 the Great Northern Railway (USA) began the nation's first main line
electrification by electrifying part of its route for 73 miles between Wenatchee and
Skykomish where there were particularly heavy grades that taxed steam locomotives
and also provided unpleasant conditions in the Cascade Tunnel. The electric
locomotives were the first in North America to use regenerative braking. The electricity
for the locomotives was on the 6,600V AC three-phase system and was hydro-
electrically generated.
With expansion of the scheme a change was made to single phase AC in 1927 with
the voltage at 11Kv 25Hz. The locomotives all comprising of a synchronous motor fed
from the 11Kv supply via a transformer, running traction generators with exciters using
Ward Leonard control
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 34 of 45
Five Z-1 class were the first locomotives built by Baldwin Westinghouse comprising of
a 1-Do-1+1-Do-1 wheel arrangement totalling 4330 Hp with a continuous tractive
effort of 177,000 lb.
Great Northern also purchased 8 Class Y1 locomotives from ALCo GE, these 3,000
Hp 1Co-Co1 locomotives were retired in 1956 when GN de electrified the Wenatchee
and Skykomish line and sold to the Pennsylvania railroad where they lasted up until
1966 when the last unit was scrapped.
The last order for locomotives from GN was placed with GE Erie works in 1945 this
became the W-1 class comprising of two B-D+D-B wheel arrangement totalling
5,000Hp The 5018 and 5019 were retired in 1956, with the 5019 scrapped in 1959.
The 5018 was sold to the Union Pacific who used its body and running gear as part of
an unsuccessful experimental coal burning gas turbine electric locomotive.
All the locomotives had regenerative brake capability with the traction motor field
supply regulated by M-G output, driving the DC generator as a motor and supplying
power back to the synchronous AC motor and thus the supply.
Fig18 Great Northern Class Y1 Locomotive
Secondly the Hungarian Railways MAV also ran motor generator locomotives after
World War 2. Electrification started in Hungary in 1931, under the leadership of Kando,
who had heralded the introduction of three phase electrification at industrial frequency
in Italy. For Hungary he directed single phase AC electrification at 50Hz should be
used, as opposed to the other single phase electrification in Europe being at 1/3
Industrial frequency 16.6 Hz still used today in Germany, Austria, Switzerland, Sweden
and Norway.
The advantages of low frequency AC electrification meant the AC voltage could be fed
directly to conventional series wound traction motors, without the need for rectification.
At 50Hz this is not the case, Kando locomotives used 3 phase synchronous motors fed
from a phase converter on the locomotive. The phase converter took line current at
16Kv 50Hz and fed this to the primary winding of the four pole phase converter, and
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 35 of 45
from the secondary winding of this converter fed polyphase current to the AC traction
motors at around 1000V.
Speed control was by pole changing in the traction motors as well as the phase
converter being able to supply 3, 4 and 6 phase taps. The Traction motor could be
changed to 72, 36, 24 or 18 poles. This gave 4 set speeds, Kando’s successor
Ratkovszky developed a machine, the frequency converter decided to modify the
design with the introduction of variable frequency drive
The locomotive was of the 2-Do-2 wheel arrangement with transmission by the Swiss
Sècheron drive.
This complicated set up involved the use of a phase converter and variable frequency
converter using a rotating generation field it could change the frequency continuously
driving three phase induction traction motors. These were the world’s first Variable
Voltage variable Frequency locomotive.
Much equipment for these early locomotives such as the traction motors were supplied
by overseas manufactures such as Metropolitan Vickers.
Post World War 2 and the inclusion of Hungary into the Soviet Union meant supply
from overseas manufactures became difficult, simpler schemes needed to be
developed. Ganz designed Ward Leonard locomotives using the same technology as
described with the American Great Northern locomotives.
These had a synchronous motor driving a DC generator with variable excitation driving
DC series wound traction motors. These were classed as V42, being the last of the
rotary converter type locomotives in Hungary as Krupp AEG introduced on loco semi-
conductor rectification of 50Hz current into DC in 1962. The V42’s lasted for over 40
years.
Fig 19. Ganz Mavag Ward-Leonard 1630Hp 16/25KvAC Bo-Bo MAV Class
V42 No 517 stands stored and stripped of spares @ Sloznok depot
16.08.1999. © Bowman.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 36 of 45
In 1952 SNCF asked four different companies to develop different drive systems for
their 25Kv 50Hz electrification, in order to assess which would be suitable for mainline
freight services. Alsthom used the following procedure on their prototype which went
on to become the CC14100 class Co-Co locomotive.
A 25 000 V single phase 50 Hz transformer had a secondary output of 3000 V, being
fed to a synchronous motor which in turn drove two DC generators (one for each
bogie set); using Ward Leonard control. The production locomotives were built from
1954 to 1957, by Fives-Lille/ CEM nicknamed "irons."
They were intended only to pull heavy freight trains, limited to 60 km/h. DC 14100 took
hauled a train of 1850 tons up a 1 in 40 grade of 11 miles, and a train of 3500 tons up
a grade of 1 in 35. The Locomotives lasted in service for 40 years, and were retired
due to their slow speed with the delivery of the Class 26000 Sybics. Technical
specifications were CEM/ Fives Lille/ Alsthom 3900Hp 25KvAC Co-Co 127 tonnes
mass Length 18.89 Metres Max TE 422 KN (Haydock).
Fig 20. CEM/ Fives Lille/ Alsthom 3900Hp 25KvAC Co-Co SNCF Class
CC14100 © Alsthom
Despite the rapid expansion of 50Hz electrification in France, the technology was not
further progressed with SNCF due to like MAV the progress made in solid state
rectification of industrial frequency to feed DC traction motors.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 37 of 45
Pictures of the Class 70
Fig 21. CC2/ 20002 sits in the yard at Eastleigh ex works, with shoe gear
still to be fitted August 1964 © Brooksbank.
Fi
Fig 22. 20003 sits in Selhurst Repair shops around 1949, the locomotive
looks to be in ex works condition here, around 2 years after its entry to
service. Selhurst had an OHW power jumper where 1 booster set of the
locomotive could be started to drive it out of the shed © Morant
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 38 of 45
Fig 23. CC1/ 20001 at Balcombe early in the locomotives career prior to
the re livery of the locomotive blanking out the Whiskers & the addition of
multiple unit jumper receptacles in 1942 © Southern
Fig 24. 20003 passes South Croydon signal box 1949 © Morant
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 39 of 45
Fig 25. 20003 sits in-front of one of its younger siblings the Class 71 the
Hastings line loading gauge is very apparent when comparing it to its
younger Brother © Morant
Fig 26. Class 71 E5023 sits in front of the prototype of the class the
Raworth Bulleid class 70 No 20003 at Stewarts Lane © Morant.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 40 of 45
Fig 27. Class 70 20003 outside the station canopy in new black and silver
“Modern Locomotive” livery 1950 © BRS.
Fig 28. E20001 at Hastings 4th January 1969 with the Sussex Venturer
Rail Tour runs round the train & let’s off steam, illustrating why the train
heater boiler was completely partitioned off from the rest of the
equipment. The train visited it’s old stamping ground at Newhaven
Harbour; being the last tour to visit the Uckfield - Lewes line and the last
passenger train to use the Polegate - Stone Cross Junction line.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 41 of 45
Fig 29. 20001 & 20002 pause at Brighton Station in early1969 only weeks
before the class was withdrawn. © Bowman collection
Fig 30. 20002 sits in ex works condition , with an a lion and Crown British
Railways Emblem at Eastleigh the late 1950s, note the pneumatic ice
scrapers were still fitted at this time © Bowman Collection.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 42 of 45
Fig 31. 20003 at Eastleigh in the Green British Railways red stripe livery
around the same time as 2002 pictured above © Bowman Collection.
Fig 32. 20002 again still carrying Green red stripe livery, but with latter
British Railways transfer, this picture shows the pneumatic Ice scrapers
had been removed at this time early 1960’s.
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 43 of 45
Fig 33. 20003 purrs into platform 11 London Victoria with the Boat Train
from Newhaven Marine 15.05.1949
Fig 34. EE Type 836/2D 2552Hp Booster set inside Class 71 No E5001
© Bowman
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 44 of 45
Fig 35. EE Type 836/2D 2552Hp Booster set as fitted to the class 74
© Bowman
Mark J T Bowman The Southern Railway C-C M Eng
Booster Electric Class 70 Locomotive
Page 45 of 45
Bibliography
Andrews, H.H. M.I.Loco E. Electricity in Transport 1883-1950 The English Electric
Company London 1950
Bradley, Roger, P Power for the worlds Railways GEC Traction and its predecessors-
1823 to the present day Oxford Publishing Co 1993.
Dover A.T. Electric Traction Fourth Edition Sir Isaac Pitman & Sons Ltd London 1963
Duffy, M.C Electric Railways 1890-1990 (IEE history of Technology series no.31) 1St
Edition The Institution of Electrical Engineers London
ETS. Southern Region Electric Locomotive No 20003 The Railway Gazette
25.03.1949.
Fenn, Graham. B & Colin J. Marsden British Rail Main Line Electric Locomotives
Oxford Publishing Co 1993.
Haydock D. French Railways Locomotives & Railcars Platform 5 Sheffield 1991.
Linecar H.W.A. British Electric Trains 2nd Ed Ian Allen London 1949.
Marsden, Colin. J The Power of the Electro Diesels 1st
Edition Oxford Publishing Co
1980.
Morant, M, Roffey. S
http://www.semgonline.com/electric/class70_2.html
Accessed 20.02.2012
Pallant, N Diesel & Electric Locomotives of the Southern Region 1st
Edition Ian Allan
LTD London 1984
Speare, Robert
www.bulleidlocos.org.uk/_oth/coCoElectric.aspx
Accessed 20.02.2012
Sykes, W.J.A Electric Locomotives Of The British Railways (Convention on electric
railway traction) Volume 97 Part IA Number 1The Institution of Electrical Engineers
Savoy Place London 1950.
Tufnell, R.M. Prototype Locomotives. David & Charles London1985
Warder, S.B. British Railways Electrification Conference London 1960 (Railway
Electrification at Industrial frequency) The British Transport Commission London 1960.

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Design of Transmission Tower
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BR Class 70

  • 1. Southern Mark J T Bowman M Eng Southern The C-C Booster Electric Class 70 Locomotive
  • 2. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 2 of 45 Fig 1. Southern Railway CC Class Electric Locomotive No. CC1 ©.Elecrail In July 1937 the Southern Railway (S.R) completed the electrification of its main line to Portsmouth. This was the final stage of the third phase of the plan to electrify the main lines with an identical conductor rail system. This investment began with the conversion of the LBSCR’s OHW AC system starting in 1926, and continued between 1932 and 1935 with the extension of inner suburban network to coastal towns such as Brighton. By the end of this third phase the S.R had 610 route miles and 1550 track miles of electrified operation, which up until this time been confined to multiple unit passenger trains made up of set formations. Many trains such as boat and freight trains did not lend themselves to unit formation and were largely operated by steam locomotives (Duffy). The extended electric traction policy required locomotives for these trains, up until this point the only electric locomotives regularly working passenger service in Britain were the Metropolitan Railway’s Bo-Bo locomotives used by London Underground, manufactured by Metropolitan –Vickers in1922.(Tufnell, Duffy) To meet this need a ‘special development department’ was inaugurated at London Bridge, which resulted in the design of the first electric locomotive in 1936. These were jointly designed by Alfred Raworth, later to become chief electrical engineer in 1938 and R.E.L Maunsell, the then chief mechanical engineer. The original design was for a Bo-Bo machine weighing 81 Tons with four 375Hp traction motors, totalling 1500Hp (Tufnell) When design revisions led to an increase in weight to 84 Tons it was recognised that such an arrangement would not fit inside the Southern’s restrictive axle loading, which resulted in a Co-Co arrangement being stipulated by the P-Way department, for the increased weight. With the expansion of electrified lines there was a good case for the use of electric locomotives for all types of trains. In general practice of the Southern Railway was
  • 3. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 3 of 45 for goods trains to be operated mainly at night, with the network being used during the day for suburban and interurban passenger trains. The original brief was also to allow for through working onto non electrified lines and also on to other railway administrations, employing the Southern 3rd rail whilst on that network. However plans for electro diesels were drawn up as a separate project thus allowing the CC class to be a straight electric. Fig 2 shows a mono cabin arrangement for the Waterloo designed ED’s, which suggests that its styling is taken from the G-E Pennsylvania GG1 class locomotives built in 1934. The mono cab may have been an attempt to reduce vehicle weight to retain the Bo-Bo wheel arrangement. Fig 2. London Bridge concept Bo-Bo Electro-Diesel Locomotive © BRS. Early designs were for a goods only locomotive but when Maunsell retired in 1938 O.V.S Bulleid became chief mechanical engineer and revised the design in favour of a Co-Co machine of the mixed traffic type (Duffy). Mixed traffic designs have their own considerations such as the ability to haul differing types of traffic effectively. Kentish Coal field trains of 1000 tons, along with express boat trains to Dover Newhaven and Southampton made up of steam coaching stock, needed to be accommodated.- (Tufnell). Other railways such as the LNER designed two separate locomotives for each class of traffic on their 1.5KvDC network. A large advantage of an electric locomotive is its ability to operate continuously over long periods. The re vamped design brief dictated the construction of an experimental locomotive to be used for passenger and freight to fully utilise the locomotives high availability potential throughout both day and night. The new S.R chief mechanical engineer O.V.S Bulleid was a man well known for his radical thinking in terms of motive power. The Merchant Navy and West Country pacific class locomotives and the 060+ 060T Leader class demonstrated his ability to think out of the box and seize the opportunity offered. The design of a segmented bearing bogie was developed for the Booster electric Locomotives, and copied with the Leader and Southern prototype Diesel Electric Locomotives. This design legacy
  • 4. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 4 of 45 was also utilised BR’s first mass production diesel electric locomotives the class 40, 44, 45 and 46. Alfred Raworth developed the control system in association with the main electrical equipment supplier English Electric who had entered into a 10 year contract with the Southern Railway in 1936. O.V.S Bulleid designed the mechanical aspects of the locomotive the two disciplines have been separately discussed in this paper to demonstrate the novel advances made by the two men in their separate designs. The problems encountered in designing a locomotive of such originality led to differences in design between the three locomotives built during a period of years. The third locomotive introduced in 1948 & shown in Fig 3 & 8 carries the accumulated experience of the three machines and is discussed here. The design specification for the first locomotive CC1 called for the hauling of 1000 ton freight trains, and for 425- ton passenger trains at speeds up to 75 mph (the civil engineers limit) with a balancing speed on level track of 60mph, being the same as express multiple unit stock (Tufnell). Mechanical Design General Design was carried by Waterloo stations offices, with bogie design being undertaken at Ashford works, the three axle Co-Co bogies having six traction motors of 245Hp. The first two locomotives CC1 & CC2 were built in Ashford to drawing SR 37, being 56ft 9in long, weighing in at 99 tons, with a tractive effort of 40000lb, and were taken to Brighton for technical fitting out (Speare). The locomotives body was made up of a conventional style, with tractive and buffing forces being transposed through four I section longitudinal girder underframe running the full length between the buffers with outer members making up the sole bars. (Tufnell). Forces were transmitted through Oleo buffers, and traction transferred to the train via the standard drag box and hook with a screw coupling arrangement. The Co-Co wheel arrangement carried a box type body (of Hastings Line Gauge) with a driving cab at each end and an equipment compartment in the middle. The centre section of this compartment contained the heating boiler and water tank used for train heating supply; electrically being completely partitioned off, so that any escape of steam or water couldn’t enter the equipment compartment (ETS). The locomotives styling resembled the then current design of multiple units with cab ends resembling the “Sheba Sub’s” which Bulleid had also influenced. The third locomotive 20003 unlike its earlier sisters was built and fitted out completely in Brighton Fig 3 shows the wooden model made by Brighton Workshops in 1947 to Ashford drawing A9043. 20003 being different in its body style built, having styling resembling the then new post war all steel 4-SUB units, some saying to resemble the Leader project, also being built at Brighton at that time (Tufnell, Speare). Each axle carried an axle hung nose suspended traction motor as illustrated in Fig 6 geared to the axle by straight spur gearing, coupled to axles carried on 3’6” BFB wheel-sets (Speare).
  • 5. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 5 of 45 Fig 3. 1947 wooden model of the 3rd Design made at Brighton’s Workshops © NRM Three sections of the roof had also been made removable so as to enable the larger pieces of equipment to be lowered in or raised from the locomotive with an overhead crane; sections of body plating were secured with bolts rather than rivets allowing access to the back of switchboards (ETS). The first two locomotives CC1 & 2 used much timber in the construction of the roof line in the cabs, similar to the multiple units’ of the day, whereas the later 20003 used an all steel design (Speare). Cooling air for the equipment and traction motors was admitted through large entries provided just above the cant rail over the booster sets. This air for the booster sets entered the interior of the equipment compartment through removable brush-type filters. However traction motor cooling air was not filtered, but was ducted from the roof intakes direct to the blowers, being mounted on the booster shafts at the motor end of each booster set, as can be seen in fig 4, 5 & 9(ETS). A boiler compartment was provided with double doors in the side of the locomotive, through which single elements or the complete boiler could be withdrawn. Other doors opening on to the interior of the equipment compartment afforded means of inspection of equipment whilst the locomotive was running (ETS). The standard practise for mounting the interface between bogie and body of the locomotive was a part of the design which showed the Bulleid influence above all others. Southern’s previous experience in bogie design was concerned with coaching stock and EMU sets, where a centre pivot and bearing with side rubbing plates was the standard design used. Due to the smaller distance between pivot centres, and in order to provide stability in the higher speed ranges, bogie hunting would have been accentuated, with such an arrangement. A different design was devised than that found with the then conventional arrangement.
  • 6. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 6 of 45 Also a conventional centre pivot arrangement the bogie would be able to tilt, with a resulting in a tendency for wheel slip to occur on the leading axle due to unloading caused by the drawbar reaction of the locomotive on heavy trains (Sykes). Bulleid originally envisaged that the locomotive would have tractive and buffing forces contained within an articulated bogie frame, similar to the NSWGR 46 Class, FS E 626 and his later design for the Leader Steam locomotive. A frictional damping traction link was specified joining the two bogies together through a partition in the train heat boiler feed water tank. However this design was changed to the conventional sole bar mounted drag box and buffer arrangement (Tufnell). The possibility of hunting had been suspected during the design of the mechanical parts and despite the lack of bogie mounted draw hooks the frictional damping coupling was retained. This was later found to be completely unnecessary; it was removed from the first locomotive and was not installed in the other two. Even with the absence of the more usual swing bolsters the locomotives were found to ride steadily and well at all speeds up to 90 mph (ETS). The centre motors of the Co-Co configuration also excluded the traditional centre pivot arrangement, instead of adopting an orthodox double bolster arrangement, with central saddles spanning the middle motor, a segmented bearing design was chosen under the directorship of Bulleid by Paul Bolland, in charge of bogie design at Ashford. This design specified bearings of a segmented form, arranged at each end of the longitudinal diameter of a 9-ft circle having its midpoint at the centre point of bogie rotation; pairs of male segments were attached to the underframe over each bogie, spaced on 26ft 6in centres, as seen in fig 8. Each segment rested in a trough, rigidly attached to the bogie stretchers located between the axles of each bogie. The outer vertical side of each segment was arranged to bear against a working surface located on the adjacent inner side of its trough, and thus the tractive forces were transmitted from bogie to underframe (Sykes). Smaller male segments, located on the underframe at each side on the transverse centre line of the bogie, also worked in corresponding troughs fixed to the bogies to control side thrusts. The bogie was thus free to pivot around a virtual centre, but apart from the working clearances it is not free to move in relation to the body in any other way (Sykes). The otherwise exposed portions of all segmental troughs were fitted with close fitting spectacle plates in order to exclude dirt, enabling the bearing surfaces to be kept continuously lubricated. In addition to their normal function, these bearings met two very important requirements. Firstly the provision of a centre bearing, which was almost 9ft in diameter and secondly it made it impossible for the bogie to tilt in relation to the underframe even at very high tractive efforts (Sykes). Under such conditions, both the bogie and the underframe tilt slightly as an integral unit, but the degree of weight transference was such that very little trouble was experienced with wheel spin on the leading axles of each bogie, even when drawbar
  • 7. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 7 of 45 reaction was at its maximum. Secondly the large area of each segment had considerable damping effect on hunting movements (Sykes). This combined with a moderate amount of spring side control and the long bogie wheel base almost completely eliminated hunting, even at the highest speeds. Electrical Design The locomotive, had an evolution of electrical design, throughout the 7 years between builds, Alfred Raworth designing the original method of control with C.M Cock being the Chief Electrical Engineer of the SR when the second locomotive was built in 1945, and lastly S.B Warder, later the champion of BR’s 25Kv 50 Hz electrification having input as BR Southern Regions Chief Electrical Engineer in 1948, for the construction of the final locomotive 20003 (ETS, Warder). The Locomotives were designed to run from 660- 750V DC from a conductor rail (third rail), in normal operation, and from an overhead wire in shunt yards, this arrangement was employed to protect shunts men from being electrocuted by a third rail. This was a necessary safety precaution in the days when loose coupled wagons were coupled by men with poles running alongside the train. Tests under the LVDC catenary were carried out on the first locomotive CC1 drawing power through a pantograph in sidings on the Brighton line near Balcombe tunnel and proved successful. (Duffy). Control System Design considerations As well as the supply problems in sidings and marshalling yards; the electrical design and its operation needed to take account of the inconsistent supply of power over the Southern’s third rail network. The traction system needed to be able to supply constant tractive effort with intermittent supply of power due to the frequent gaps common on all third rail networks especially at the entrances to platforms at termini stations where point work was prevalent, and continual supply was needed most. Other railways had experimented with special block trains in order to extend the shoe base of the motive power pick up. (ETS) With the wide variety of traffic Southern envisaged running with these locomotives, and the dispatch of freight trains onto other railways within the British Railway network; it was deemed this practice would be too restrictive. Cost benefit analysis of erecting catenary or overhead 3rd rail at complicated junctions had also been discussed, but the costs were viewed as being excessive as well as disruptive to operation of traffic. (Sykes) Many freight trains were loose coupled at that time, and the loss of tractive effort and its re application would cause unacceptable surges throughout the train, this was evident in early stages of trial running in 1941, with the tripping of the motor over load relays when in the course of adjustment led to a rebound of the locomotive on a loose coupled freight train felt most unpleasantly in the brake van toward the rear of the train (Sykes). The use of a floating battery had been considered, but the current demands, in the region of 3,000 Amps and high tractive efforts would have called for a large bulky battery (Sykes). Raworth looked to the work carried out by one of electric tractions
  • 8. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 8 of 45 pioneers, JJ Heilmann, a French electric traction engineer in order to design a system which could cope with the complex problem of non-continuous traction supply. The Booster system history In 1918 Heilmann looked to the work carried out by H. Ward Leonard, who worked with Edison in the mid to late 1880’s to propagate the DC Edison power station system, he proposed a system in the 1890’s of DC control; using a high-power amplifier in the multi-kilowatt range, built from rotating electrical machinery. Ward Leonard’s drive unit consisted of a motor and generator with shafts coupled together. The motor turned at a constant speed and could be AC or DC powered. The generator was DC, with separate field and armature windings. The input to the amplifier was applied to the field windings, and the output coming from the armature. The amplifier output being connected to a second motor, which moved the load, such as an elevator. With this arrangement, small changes in current applied to the control, the generator field, resulted in large changes in the output, allowing smooth vernier speed control of heavy currents. Heilmann ran many tests in the 1890’s to prove the suitability of differing traction systems being proposed at the time for larger scale electrification. He decided early on the DC traction had advantages over the main technical challenger at the time, synchronous 3-Phase motors, due to the flexibility in speed control being separated from the generating plant. In 1893 Heilmann constructed a 120 ton steam electric 8 axle Do-Do locomotive the Fusée Electrique, which was an Edison power station on rails. However it is his later experiments with DC single phase and multiphase traction which is of interest here (Duffy). Heilmann used the Ward Leonard control system on a test locomotive in 1898, in order to alleviate heavy shock loads on the generator, experienced with the basic DC rheostaic control of tram equipment’s at the time (Duffy). Heilmann constructed a DC electric test locomotive utilising Ward Leonard control in 1898, using the bogies from the earlier Fusée Electrique; with testing carried out on the Western Railway of France between Saint- Germain- Ouest and Saint- Germain- Grande- Ceinture. Supply was by third rail and overhead wire. The two 4 axle bogies, had four separately excited motors arranged in parallel on each (Duffy). The control gear consisted of rotary DC-DC converters with a constant speed motor fed from the supply, and a DC generator with the field being exited from a DC generator on the same shaft. The output voltage of the main generator four pole dynamos being able to supply 1,200 amps at start, was controlled from a potentiometer in the field circuit and was applied directly to the armature of the 8 traction motors. The field of the traction motors were fed from the constant voltage of output of the exciter; the speed of the traction motors were therefore controlled over a wide range 0-400V DC by the potentiometer (Duffy). It was with this pioneering work in mind which led Raworth, in conjunction with English Electric to design the control system for the Southern CC class locomotives.
  • 9. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 9 of 45 The Booster Control ”Booster” (motor Generator) control with fly wheel energy storage was selected, and proved, in practice to be a complete success. Acceleration by generator field control being favoured by the distribution section, owing to the absence of current peaks, encountered with resistance tap control (Sykes). With this arrangement every notch on the controller, there being 26 notches in all, became running notches giving greater flexibility in operation. There were 2 booster sets per locomotive as shown in Fig 9, each consisting of a 660VDC motor and a 0 to plus or minus 660vDC Generator directly coupled. Fig 4 shows one of the Booster sets removed from the locomotive. Fig 4. EE802/3C Booster M-G The Heart of the Locomotive © Bowman C ED A B
  • 10. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 10 of 45 Fig 4 above is of one of the Booster sets, extracted from one of the locomotives in a location in South West London. A. shows the motor side, with the armature shaft protruding from the yoke end cap, this would have had a blower mounted on it for force feed of air to the traction motors. B. is the generator side of the set, the square section sitting on top of the flywheel part of the set contains the ferodo brake, and sitting on top of that is the electro pneumatic cylinder for applying it. C shows a front elevation of the unit with D & E pictures illustrate the set was manufactured at the Phoenix Dynamo Works, Bradford, who along with Dick Kerr & Co, William Robinson of Rugby, were the original companies that formed English Electric in 1919. Each set had a 2,000Lb flywheel of approximately the same size as the frame of the machine, mounted on a shaft between the motor and the generator; which incorporated an electro-pneumatically operated ferodo lined brake to act on the rim of the flywheel in an emergency as shown in Fig 5 below (ETS). Fig 5 EE802/3C Motor & Generator Armatures and flywheel © GEC Traction There were three EE519A series wound, tapped field traction motors in series within each booster generator string and the line, as can be seen in the schematic in Fig 10. It is interesting to note that the development of the traction equipment used many of the same components already used on the Railways multiple unit trains. NA5 EP type contactors were used as first fitted to the phase two, 2-BIL units in 1936. Raworth and Bulleid were keen to standardise equipment with those already in use which had demonstrated a reliable service life. Fig 6 shows the traction motors also used similar yoke and armatures as the EE164, 225Hp lightweight motor’s fitted to the 4-COR’s. however the armature and field windings were designed for 400V potential as opposed to the standard southern 660V type. These had forced air ventilation (a first for Southern as prior to this all motors were either totally enclosed or self-ventilating) raising the one hour rating from 225 to 245Hp. The motors on each bogie were supplied independently allowing a faulty booster along with its traction motors to be cut out enabling the locomotive to proceed under half load conditions. (ETS) The Booster sets were started normally by means of push buttons which when momentarily pressed initiated a starting sequence. The cast Iron grid starting resistances were mounted in a ventilated compartment at the side of the locomotive, as shown in Fig 9 (ETS). There were separate starting resistances for each booster set. These resistances were short circuited in steps by 6 electro pneumatic contactors controlled by a current limit relay set to drop off at 375 amps (Sykes) When the start sequence
  • 11. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 11 of 45 finished and last contactor closed (R.S), an amber indicator lamp was illuminated in the driving cab (ETS). Excitation and power control of the booster sets was thus LB1 & LB2, RS1 & RS2, and BMF1 & BMF2 and the locomotive was at idle. The booster sets were stopped by pushing the “Booster Stop & Brake” button, a momentary push of this applied the booster ferodo brake perched on top of the middle flywheel illustrated in Fig 4C (ETS). An interlock, on the E. P brake valve interrupted the feed to its associated line breaker and allowed the booster to run down its kinetic energy gradually. Prolonged application of the “Booster Stop & Brake” push button allowed the brake to stay applied until the set came to a complete rest (ETS). There were also booster set and stop buttons mounted on the main equipment frames within the body of the locomotive. Voltage relays ensured that power could not be taken until the booster was running at its correct speed and counter EMF (ETS). When the master controller key switch was turned on, a control positive feed ran to the field series resistor shunt contactors. Along with the contactors listed above LFR1, BFR1, LF1, LF2, BF3, BF5 & BF6 are closed this configuration making the generator reverse or Buck exited so as to provide an opposing voltage, which is on load, some 45 volts less than the line voltage (Sykes). The excitation was so arranged that this condition always applies whatever the value of voltage happens to be at the time, (The voltage range on the DC network, at that time ranged from 540 to 790 VDC). It was the action of the variable four stage excitation of the line field that compensates for the variations in line voltage. A relay, with interlocks connected across the contacts of motor contactor M (fig 10), closes when the correct voltage conditions are established in the motor circuit. A green light was illuminated in the cab and the sets were ready to take the load, and the master controller moved to power notch 1, with M1 & M2 closing completing the circuit between Line, Generator and the Traction Motors. Fig 6. EE519-A 400V 245Hp Traction Motor © EE Co Above is an illustration of the traction motors fitted to the class being off the conventional axle hung type with white metal bronze cannon box bearings lubricated by oil wells packed with cotton waste., The motors were rated at 245HP, on the first two locomotives with the third having EE519/4D motors, the same type as fitted to the Southern Region Diesel Electric locomotives giving 20 HP extra at 265 Hp (Tufnell). This increase in locomotive power to 1,560HP also raised the top speed to 85mph.The armatures in these
  • 12. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 12 of 45 motors were wedge locked, not banded as in the 519-A motored examples of the class (Tufnell). Drivers cab Despite the mixed traffic nature of the locomotive, in their early lives they were primarily used on freight trains; with the first regular main line passenger hauled service not happening until after the war. This freight use led to a revamp of the cab design in the latter 2 locomotives CC2 & 20003 with duplication of the master and brake controllers, allowing the driver to control the train from both sides of the cab. This enabled the driver to look back along the train for signals from the guard when starting freight trains. (Linecar) Auxiliary lighting compressor exhauster boiler and other control switches are placed in two auxiliary cupboards mounted one in each driver’s cabs, the cupboards forming part of the partitions between the driver’s cabs and the main equipment compartment (ETS). All booster control buttons and lights were mounted on a panel attached to the centre of the front wall of the cab, with individual “start”, “stop and brake” buttons for the control of each of the four boosters, which can be started and stopped independently for multiple locomotives controlled from one cab (ETS). CC2 & 20003 locomotives had the AAR Standard 27 way jumper receptacles fitted to the nose end in order to allow multiple running as described later, with CC1 also gaining this addition in the late 1940’s (Linecar). The drivers desk comprised of two ammeters one per booster set in front of the driver. To assist him the normal accelerating currents were shown by red marks on the scales (ETS). The early notches were graded so as to allow very slow start when working loose coupled freight trains and the large number of notches made it possible to choose one for any running condition (Sykes). Other gauges comprised of a speedometer, brake cylinder pressure gauge, vacuum gauge and a train pipe and main reservoir duplex gauge. The desk also had a whistle and wind screen wiper control valve and overload reset button. The Master Controller was mounted inside the driver’s desk and consisted of a drum carrying a number of cams, cut from insulating material each of which operated through its follower a silver butt contact switch (ETS). From the sparse information concerning locomotive number 1 the controller was on one side only, and a lever in the traditional style was moved round 26 individual notches. The mode of operation was similar to the direct control tramway equipment master controllers, whereas locomotive number 2 having a horizontal controller (Tufnell). Locomotive number 3 was different again, comprising of a Horizontal drum with insulated cams attached, driven from the controller hand wheel (in the French style) by bevel gearing. In addition to the control wheel on the driver’s side a reversing handle with “Reverse” “Off” “Forward Full Field” & “Forward Weak Field”, and on the other side the control key switch, which has “On” & “Off” the handle being removable in the off position only (ETS). Mechanical interlocking in the controller was such that no conflicting movements could be made: when the control key switch is thrown to on the reverser handle may then be moved to forward FF or reverse it being then impossible to reverse the control key switch to off (ETS).
  • 13. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 13 of 45 Fig 7 Phase 1 SR CC1 class design © Fenn Fig 8 Phase 2, BR 20000 class design © BRS & Bowman Fig 9. Equipment layout Phase 2 BR(S) Design © Bowman.
  • 14. Mark J T Bowman MEng The Southern Railway C-C Booster Electric Class 70 Locomotive Page 14 of 45 Key to Schematic Abbreviations A Ammeter C.L.S.1 & C.L.S.2 Current Limiting Shorting contactor L.B.1 & L.B.2 Line Breaker Contactor S.F Series Field AUX Auxiliary Generator C.O.S.W Change Over Switch L.F Line Field SUB RES Substitute Resistor B.F. Battery Field DIS. RES Discharge Resistor L.F.1 & L.F.2 Line Field regulating Contactor T.M Traction Motor B.F.1- B.F.6 Battery Field Contactors D.R Differential Relay L.F.R.1 & L.F.R.2 Line Field Reversing Contactor U.V.R Under Voltage Relay B.F.R.1 & B.F.R.2 Battery Field Reversing Contactors E.F.R (E.C) Earth Fault Relay (Earth Coil) L.R Limiter Relay V.R Voltage Relay B.G.1 & B.G.2 Booster Generators E.F.R (L.C) Earth Fault Relay (Line Coil) M.1 & M.2 Motor Contactor W.F Weak Field B.M.1 & B.M.2 Booster Motors F.C.O.1 & F.C.O.2 Field Change Over Switches R.1 – R.5 Starting Contactor B.M.B.F.1 & B.M.B.F.2 Booster Motor Battery Fields F.D.C.1 & F.D.C.2 Field Diverter Contactor R.C.C Reveres Current Contactor B.M.F.1 & B.M.F.2 Booster Motor Battery Fields Contactors F.F Full Field R.E.S Resistor C.F Compensating Field I.L Isolating Link R.R.1-R.R.5 Starting Contactor C.L.R Current Limit Relay I.P Interpole R.S Resistance Shorting Contactor Fig 10. Traction Schematic (Sykes)
  • 15. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 15 of 45 The main hand wheel could then be moved away from its off position to notch 1 the first power notch. With regards to the traction circuit the effects of the control system from notch 1 through to 15 the traction circuit was in “Buck (ETS). The line field contactor LFR1 was closed with LFR2 open, causing a reverse or buck voltage to be produced by the booster generator so that the current flows through the generator in a direction opposing the EMF generated by it, thus throttling back the flow of current from the line. The Booster generator therefore acted as a motor delivering power to the shaft, with the power absorbed by the booster motor which acted as a shunt generator. In this condition the voltage across the three traction motors (X) in series = Line Volts - Booster Generator volts, with X being equal to 15 Volts in notch 1 “full Buck” as illustrated in fig 11. (ETS) Fig 11. Booster Generator “Bucking Notch 1”. Where the current drawn from the line being equal to the current consumed by the traction motors minus the current generated by the booster motor or (I line = ITM – IBM) (ETS). Notch 2 through to 15 gradually decreases the current passing through the generator field, there being 2 fields per booster, one which is fed from line voltage, shown as Current Distribution Voltage Distribution IL ITM + 660V IBM Volts Above Earth 0 200 400 600V X X X 600- (3x) B M B G Key Booster Motor Current Traction Motor & Line Current
  • 16. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 16 of 45 Booster Generator Line Field (B.G.L.F) on the traction schematic and secondly the Battery Field (B.F). Regulating resistors are in series with both fields, shorted by tapping contactors to control the field strengths. BGLF has four strengths with LF1 & LF2 (the series resistance tap contactors) both being energised up to notch 3 and LF2 dropping out at notch 9 inserting all the resistance into the line field, with the field being open circuited at notch 12 extinguishing all line excitation to the booster generator at that point in the Buck mode of operation. It is the action of the variable four stage excitation of the line field that compensates for the fluctuations in line voltage. The Battery field had 13 differing levels of excitation with each increment of the battery field regulating resistor having differing values of resistance, making a total of 16 differing combinations possible from 6 resistance taps, when taken in conjunction with the four differing stages of compensating line excitation. Once notch 16 was reached the battery field contactors BFR1 are also open circuit like the line field, thus decreasing the voltage drop across the booster generator and increasing the voltage seen across the three traction motors increasing the value of X Fig 12. Booster Generator Unexcited (notch 16) On the middle notch of the controller (16) the voltage across the generator terminals was zero and the full line voltage was seen across the traction motors, these being of 400VDC rating making 600V/ 3 giving 200VDC across each motor or half power, as illustrated in fig 12. Current Distribution Voltage Distribution IL ITM + 660V IBM Volts Above Earth 0 200 400 600V 200v 200v 200v (600- 3X) B M GB
  • 17. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 17 of 45 Reference to fig 10 the traction schematic shows the positions of LFR1 & LFR2 and BF1 & BF2 these being the reverser contactors for the generator fields for the booster generators. Reference to the power chart shows both of these contactors open at point 16. With LB1 & LB2, RR1 & RR2 RS1& RS2 closed on the Booster Motor Armature feed side BMF1 & BMF2 closed on the Booster Motor Field side and M1 & M2, closed, on the traction motor circuit. Further rotation of the controller reached notch 17 seeing BFR2 close thus re- establishing the battery generator field, but this time energised in the opposite direction than experienced in notches 0-15. The booster motor acts as a motor and the booster generator acts as a generator thus allowing the booster generator EMF assist the line voltage, in this configuration the line voltage across the three traction motors in series = line volts + booster generator volts (ETS). The battery and line field contactors are bought in at various stages from notch 17 to full application at notch 23; Notch 19 sees the introduction of the first stage of line field excitation with the closing of (LFR2) then at notch 21 (LF2), then (LF1) closing in notch 22 energising the line excitation field at full power. Full boost being achieved at notch 23 with the closing of all battery field contactors, this is approximately double line voltage so that the voltage across each motor is 1,200/ 3 = 400Volts; this being the rated voltage of the traction motors. As can be seen in the voltage and current distribution diagram in fig 13, at no time does the boosted supply exceed the line potential to earth, with the booster generator assisting the supply by accelerating the voltage across it and the two traction motors either side of it with a negative potential, shown as -600V representing notch 23. Notches 24, 25 & 26 control field weakening of the traction motors (another first for an SR design) by two stages of field diversion finishing with a field tap stage. This system of giving weak field to increase the balancing speed of the traction motors was trialled on the “booster Locos” and replicated 10 years later on the 51 Stock suburban EPB sets The EPB’s originally had two stages of field divert, and field tap like the boosters, but were re-configured in the mid 1950’s to single stage field tap, due to high incidents of traction motor flash over. These final three weak field notches could not be taken until the reverser handle was moved into to “Forward Weak Field” against a spring. On notching the controller back below notch 24, the reverser handle flew back to “Forward Full Field” position, the mechanical interlocking then prevented the selection of the weak field notches before the handle is moved back to “Forward Weak Field” (ETS).
  • 18. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 18 of 45 Fig 13. Booster Generator “Boosting” (Notches 17 to 26) Operation over a gap If at any time whilst the locomotive was under power, and the traction supply is lost, with the collector shoes entering a gap, a no current relay de energises opening its contacts, which in turn opens the line breakers, and inserts all resistance in series with the booster motors. Each booster set is kept running by the 2,000-Lb fly wheel mounted on the common shaft between motor and generator. All other circuit conditions remain as before, except that the booster motor acts as a shunt generator across the traction motor group. The load is thus seamlessly taken over by the booster sets, and tractive effort decreases slowly as the set slows down. When the shoes are again energised, the line breakers close through voltage relays, strung across the motor group line switches, and the resistances are cut out step by step under the control of separate Current Limit Relays CLR with a higher setting of 800 amp, since both the booster motors and traction motors are now in circuit, as two parallel paths. Service experience showed that the 2,000Lb flywheel capacity was sufficient to meet all normal requirements in the longest conductor rail gaps and operation was entirely successful. Safety Interlocks Whenever the main hand wheel was away from the off position neither the reverser handle nor the control key switch could be turned to the off position. When the reverser handle is not in an off position a dead man’s pedal, their being two in each cab, one at each side under the desk, had to be kept depressed by the drivers foot. Release of the pedal leads to the opening of M1 & M2 contactors shutting off the feed to the traction motors and then after a time delay, a brake application in two stages, described later, Current Distribution Voltage Distribution IL ITM+ 660V IBM Volts Above Earth -200v 0 200 400 600V 400v 400v 400v -600v B M B G
  • 19. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 19 of 45 both on the locomotive then the train if vacuum braked (ETS). The rate of acceleration was under the control of the driver, subject to the overriding control of the overload relays; so that motor accelerating current was kept at approximately 750 amp. As described, a portion of the field winding to each booster set generator was fed from a battery. The battery field windings for each booster set were in series with one another along with a bank of control resistances. There were also excitation fields fed from the line power supply, with field reversal and discharging effected by specially designed electro pneumatic contactors (Sykes). Power supply to the traction motors is governed electro- pneumatic reversers and contactors operated from the master controller, the field tap is selected from a an electro pneumatic change over switch (ETS). So far as possible the motors on the two bogies and their associated electrical control equipment were kept electrically and physically separate, so that no fault will disable more than half the locomotives tractive effort.(Sykes) Reference to fig 10 traction schematic shows removable isolating links situated to between the No-Current Relay and each booster sets main Overload Relays, giving the opportunity to completely isolate the traction supply from individual booster sets. The control systems which share circuits, such as the generator battery and line fields had knife switches installed with substitute resistances to replace any one of the fields on either booster set (Sykes). Fig 9 shows the disposition of the main control equipment, which was mounted on two main equipment frames either side of the boiler compartment. Each frame carried the line breakers contactors the booster starting contactors, reversers, field tap switch relays etc. belonging to one booster set and its three associated traction motors. The No. 1 frame housed in addition the shoe isolating switch (for when running from the pantograph), the no current relay and the earth fault relay (ETS). Auxiliary equipment Fig 9 also shows the distribution of the Lighter control equipment, including the boiler control panel and field control and reversing contactors, mounted against the side of the locomotive on the opposite side to the battery, and main resistances (ETS). Current for the control circuits and for battery charging was provided by a 600- 152VDC 9Kw M-G set the output voltage regulated by a carbon pile voltage regulator. A substitute resistor was installed to replace the voltage regulator in order to maintain the control supply, if it failed (ETS). A 98 cell pocket plate nickel – Iron battery was carried in compartments above the sole bar, the batteries accessible via louvered covers on the outside wall of the locomotive, with the battery boxes being sealed from the locomotives interior, to prevent the build up of dangerous pockets of gas (Sykes). The battery normally floated across the auxiliary supply receiving a small trickle charge, should the auxiliary M-G set fail the battery supplies the control circuits emergency lighting, small exhauster and booster generator fields, the MA set being protected from back feeding, by a reverse current relay (ETS). Power collection Current was collected from the conductor rail by standard SR gravity fed collector shoes to which there were eight per locomotive, two on each side of each bogie mounted on shoe beams. The shoe beams had a flexible mounting at each end with the exposed top and front bolts mounting the gear on the shoe beam being guarded
  • 20. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 20 of 45 with plywood in order to protect staff when operating in sidings (Tufnell). The outer most shoe beams also supported pneumatic ice scrapers, in order to clean the conductor rail in winter, as can be seen on fig 7 & 8 the larger spark guard was fitted to the outer beams to accommodate this addition (Linecar). Fig 21 shows the class at Eastleigh in 1964, with the outer shoe beam having centrally mounted shoe gear, indicating the pneumatic ice scraping equipment had been removed by this stage. Shoe shunt leads running from the shoe beams up the locomotive bus, were individually protected by shoe fuses, so as to offer protection of the lead and allow isolation of individual sets on shoe gear in common practice with the multiple unit stock. A double head pantograph was mounted in a well on the middle of the roof of the locomotive to enable current to be collected from trolley wires existent in marshalling yards. The pantograph head comprised of copper wearing strip lubricated by Grafolube (ETS). The pantograph fuse was of the closed cartridge HRC type carried in the body of the locomotive (Sykes). Train supply Unusually for an electric locomotive there was no provision for an electrical supply to the train, heating however was provided by an electrically heated single drum boiler in order to feed the steam heat radiators prevalent on the coaching stock of that era. The boiler sat in the middle of the locomotive in order to distribute the weight of the locomotive evenly, and its output was capable of meeting the demands of a 12 coach passenger train, providing 1,040 Lb. of steam per hour at a pressure of 50Lb/ in2 (ETS, Tufnell) The boiler stood on its 330 gallon feedwater tank, and tank and boiler were partitioned off from the equipment compartment. Tank filling openings were arranged so that normal steam locomotive water cranes could fill the water tank and are arranged on the outside wall of the locomotive in order that the filling is kept separate from the electrical equipment inside the Locomotive (ETS). The heating elements comprised of open coil spiral wound wires stretched in quartzite tubes inserted in the boiler tubes there were 144 elements, connected six in series with a separate cartridge fuse protecting each spur there being 24 fuses in all. In addition to the separate fuses there was a main fuse carrying all the heating circuits current. The elements were divided into three groups, each supplied through a separate contactor controlled by a steam pressure switch (ETS). The steam pressure switches were calibrated to operate at three slightly different pressures in order to match heating power to steam demand from the train. The boiler was fed from the shoe side of the main line breakers so is isolated from the booster sets and could not drain kinetic energy from them when the locomotive encountered a gap (ETS). Feedwater was supplied from a tank which emanated through the floor of the locomotive and sat between the bogies, 20003 had a larger capacity tank than the previous CC1 and 2 locomotives, it is unclear why this increase in capacity was thought necessary, as the earlier locomotives had not run any regular passenger trains up to this date (Tufnell). The feedwater was raised to the boiler via a horizontal electrically driven reciprocating feedwater pump (as shown in Fig 9). The pump motor being fed from a contactor the
  • 21. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 21 of 45 energisation of which was controlled by a water level operated switch. The control switch was having a chamber with a floating ball which rose and fell with the changing water level within the boiler header tank; operating quick acting 150Volt contacts (ETS). A water level safety thermostat was also located immediately above the top row of element tubes, and was connected to them via a copper strip to give good thermal conductivity. This was set to trip at a relatively high temperature which will not occur unless the water level should fall below the top of the top set of tubes. In the event of its operation the thermostat interrupted the control supply to the heater contactors and shut down the boiler (ETS). The train heating boiler was the highest reliability issue on the locomotives, largely due to the hard water in the south of England, leaving chalk deposits on the quartz tubes, causing them to crack (Tufnell). It was with this experience which led to Southern Region insisting on electric train heating on the new build diesel locomotives and diesel multiple unit stock, which it received under the auspices of the modernisation scheme (Tufnell). Other Auxiliary equipment Compressed air was furnished by two Westinghouse DH-25 compressors (ETS). On the early locomotives, hung from the underframe either side of the boiler feedwater tank between the bogies. However with the larger feed water tank on 20003 the compressors were hung from the beneath the tank (see figs 7 & 8). The compressors only provided air for the locomotive, actuating pneumatic sanding gear, whistles, window wipers, pantograph raising gear, EP control gear and locomotive brakes. Each wheel had two brake blocks: and each brake block had its own operating cylinder; the air to these cylinders was fed by flexible hose connections (Linecar). Southern loco hauled passenger and freight stock at that time used vacuum brakes, the supply being provided by two Consolidated Reavell motor driven vacuum exhausters one operating at line voltage, fed from the Booster supply, and one rated at 150Volts fed from the auxiliary battery supply and M-G, should the locomotive meet a longer than anticipated gap and need to coast through (ETS). When working passenger stock braking was operated by the train valve, with a proportional valve for the locomotive brakes, however when working loose coupled unfitted freights, only the locomotive brake was used. This posed a problem for emergency braking initiated by the dead man’s peddle. If the brake came on fully the effect on the guards van would have been catastrophic for the guard and a de-railment would be highly probable anywhere along the train. This was overcome with an initial application of 8Lb/sq. in, for 35 seconds, to enable the train to buffer up after which the full 50Lb/ sq. in, was made (Tufnell). Evolution of design through operating experience Locomotives of such unique and revolutionary design passed through a number of modifications from the first locomotive introduced in 1941 through to the third of 1948. In service running high-lighted a number of deficiencies in the locomotive, some of which are described below. Protection against track short circuits. In the first year of running with CC1, there were isolated instances of flashover on the booster motor commutator. These were eventually found to coincide with short circuits on the track near the locomotive, and were generally associated with the haulage of
  • 22. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 22 of 45 freight trains, due to brake pins and other parts of freight wagons coming into contact with the conductor and running rails (Sykes). Tests on London Underground at this time showed voltage surges up to 15,000V due to the problem of short circuits at live rail (Tufnell). Any such short circuit on the running line was also applied to the booster motors, the largely shunt characteristics of such led them liable to flash over. Oscillograph tests showed the rate of current rise at the brushes to be extremely rapid, and of the order of 106 amp/sec, necessitating opening of the line breakers in some 0.0035 of a second if the machine were to be protected (Sykes). The time-response of the overload relay-line breaker combination was some 0.2 sec, and was much too slow. After considerable experiment, Branchu-type current limiters were connected in series with each booster motor circuit, and provided complete protection against this condition (Sykes). The Branchu Current limiter. The limiter operates on rate of current rise; when tripped it opens thus imposing a resistance in the main motor circuit, and limits the short circuit current to some 1,600 amp. The voltage drop across the resistance is used to operate a relay, which opens the line breaker and so clears the short circuit altogether. The switch part of the reducer consists of heavy primary winding carrying the main motor current and wound on a laminated iron core (Sykes). A single turn secondary includes a bucking bar having limited freedom of movement in the vertical plane and spring biased in the down position; it is located in an air gap in the iron circuit, and supports at its centre a short rod carrying a contact wheel. In the closed position the wheel bridges two copper contacts the limiting resistance being connected between them, the wheel and the contacts are enclosed between arc barriers and situated in the very heavy magnetic field created by the primary current (Sykes). When a rapid current change occurs, such as is caused by a track short circuit, a heavy current is induced in the bucking bar, and at the same time a powerful flux is generated in the air gap. The bar is therefore propelled violently upward carrying with it the contact wheel and inserting the limiting resistance; in this position it is interposed on the main circuit, the steady current in which maintains it in the up position until the line breaker opens; it is then re set automatically by the closing spring (Sykes). Oscillograph records showed that on heavy short circuits a speed of operation of 0.0023 sec is was achieved, thus a wide margin of protection for the machine is was obtained. A tendency for unnecessary operation on to be induced on current peaks when starting the booster sets was countered by the further installation of a bridging electromagnetic contactor across the limiter contacts during the early starter notches (Sykes). There is one of these contactors at the Electric Railway Museum in Coventry UK. Dead Rail Protection For rail gap working, it was essential that the line breakers be opened by loss of current in the booster motor circuit, and re-closed by restoration of voltage. The arrangement of the circuit, coupled with the energy stored in the flywheels, made the usual no volt relay (NVR) method un workable, since under certain conditions of line voltage fluctuation, a chatter could develop on the line breakers (Sykes).
  • 23. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 23 of 45 In order to prevent generated voltage from the booster motors energising a dead conductor rail, and to meet rail gap requirements, it was necessary to ensure that the line breakers were always open, unless the shoes were in contact with a live conductor rail (Sykes). This was realised by using a simple differential relay, to detect the line and generated voltages. The relay armature carried contacts which closed the line breaker when the line voltage exceeded the booster motor back E.M.F by some 15%. When the line breaker closed, the line voltage is thus always greater than the booster- motor generator voltage and positive closure of the no current relay was assured (Sykes). Reverse-Current Protection. Considerable running had been achieved with the first two locomotives (CC1 & CC2) when a totally unforseen – and for some time unexplained – difficulty was encountered in the shape of a series of severe traction motor flash over’s. The possibility of irregular reversal by the driving staff having been eliminated, due to the absence of burning on the motor reverser contact faces. The cause was eventually traced to a combination of circumstances which apparently did not arise in the earlier years of running it was deemed to be likely to Increasing confidence and skill in handling on the part of the drivers. Instead of a series of full power applications followed by coasting, the drivers tended to proportion the tractive effort more accurately to the speed and load, and this probably resulted in longer periods of steady power application on bucking notches (Sykes). In conjunction with this there was an increase in track short circuits with the increase in freight traffic in the post war years (Sykes). Protection on the negative side of each generator had been achieved by the use of a “protective overload Relay” in the negative end of the motor circuit, which when tripped by a generator earth fault, interrupted the generator field, and so removed the armature voltage from the fault. To avoid the tripping on normal traction motor overloads the relay was set at approximately 1,500 amp(Sykes).. If the locomotive was moving at some speed e.g. 30 mph or over, and the driver for any reason returns the locomotive to an earlier bucking notch, the occurrence of a track short-circuit caused a fault current to flow back into the line from two sources – the booster motor, and the booster generators, the voltage which is at the moment opposed to the line (Sykes).. The current limiters will immediately operate, protecting the booster motor, but in the interval of time before the line breakers open there would have been be a large reverse current through each generator and its three associated traction motors (Sykes). The high inductance of the traction motor field coils will would have caused the flux change to lag behind the current change momentarily. Therefore, the field flux can be zero with a high reverse current in the armatures and the resultant heavy sparking can cause flashover, first between brushes and then to the earthed motor frame. The protective relays sometimes failed to trip under these conditions owing to the resistance of the fault circuit, or to wheel spin on the remaining two motors due to the sudden increase in current. Once flash over is was initiated, fault current will inevitably break down commutator or brush holder insulation, and subsequent attempt by drivers to reapply power resulted in serious damage (Sykes).
  • 24. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 24 of 45 Differential-Current Relay In view of the conflicting characteristics of overload relay setting and wheel spin current, for full circuit protection it was necessary to detect unbalance between entering and leaving currents (Sykes). The single-coil protective overload relay was therefore replaced by a double-coil differential-current relay, one coil being in line from the motor contactor, and the other in the negative part of the circuit. When unbalance occurs, the relay contacts break the control circuit of the generator field contactors BFR & LFR, at the same time opening the booster motor contactor and applying the booster brake. The circuit energy was thus very rapidly destroyed, and damage to the traction motors was therefore avoided (Sykes). Experimental Difficulties A bare description of the remedies made by the Southern Railway engineers leads the reader with the impression that remedies were both simple and obvious. The difficulties covered were mostly encountered, not in trial running, but rather revenue earning service (Sykes). Though there was often technical staff on the locomotives at times of occurrence that was not always the case. The large number of variables encountered in railway working- diverse loads, varying routes, differences in track voltage, peculiarities in handling by different drivers- all helped to complicate the issue. The stubborn refusal of faults to repeat themselves for the information of technical observers will be familiar to all who have had to do with these matters; thus success was often found only after prolonged effort (Sykes). Locomotives in service Under the auspices of the Southern Railway, Bulleid advocated a continental style of locomotive nomenclature, based upon his experiences at the French branch of Westinghouse Electric before the First World War and those of his tenure in the rail operating department during that conflict. The Southern Railway number followed an adaptation of the UIC classification system where "C" refers to the number of driving axles – in this case three on each bogie. Since the design had six driving axles, the numbering was CC1–CC2 for the initial batch, the final number being the locomotive identifier. CC1 was released for tests between Selhurst and Brighton in 1941, hauling passenger trains of 14 coaches and freight trains of 1000 tons, to check the acceleration and braking. The accelerating current was constant at 800A up to 37 mph, with rates of acceleration 0.5mph/second with a 425 ton passenger train and 0.3mph/second with a 1000 ton freight train. The balancing speed on level track with a 425 ton train was 65mph. Dynamometer trials of CC1 gave Watt hours per ton mile at rail of 36.8 with power input of 290 resulting in a tested efficiency of 12.5%. The equivalent fuel usage figures in coal terms were 0.07 Lb. /ton mile (Tufnell). From the date of the first locomotives launch in 1941, supplies restrictions and the fact the Southern Railway was very busy with wartime traffic and trying to cope with troop movements and bombings, meant the second locomotive was not launched until 1945 (Tufnell). This had the modifications found necessary from trial running with the first and included a number of modifications carried out on the earlier machine. (Tufnell).
  • 25. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 25 of 45 When the third locomotive was released to traffic the class was now under the directive of the British Transport Commission (BTC) and the locomotives were given the power rating of 7P5F and numbered under the BTC in the Ex Southern Electric Locomotives scheme of 20XXX, making the third locomotive 20003 and the previous locomotives 20001 and 20002. 20003 had many differences the flywheels on the booster sets were increased by 200Lb and the 1 hr. rating of the locomotive was increased to 1,560Hp by the use of EE519/4D traction motors, then being fitted to the SR Diesel Electric prototypes. This enabled the top speed to increase to 85mph (Tufnell). CC1 20001 did well on trials with many of the problems describe being closed out early in the locomotives life. The class proved capable of hauling 14 coach passenger trains and 1000 Ton goods trains, the short term rating in rail Hp being 2,200. Even while stationary, Class 70 produced a noticeable droning noise due to the booster-set turning inside the body. It was not sufficient to allow the locomotives to work "off the juice" as the load on the generator whilst under power meant it would quickly consume the stored kinetic energy. They needed attentive driving, to ensure they were not brought to a halt on a gap and the booster set allowed to run down. These pioneering locomotives had the distinction of working the first electric loco hauled long distance passenger express trains in Britain when they took over the London Victoria to Newhaven Marine boat trains on May 15th 1949 (Linecar). All three locomotives were equipped with stencil head-codes but as it quickly became apparent that suitable head-codes for freight workings did not exist (nor did the combination of two numbers only at that time, provide the scope) they were therefore fitted with six steam locomotive style discs at each end so that standard codes could be displayed. With standardisation came a whole set of new two-character codes with letters as well, and all three locomotives were fitted with roller-blind head-codes and the discs removed. From 1949/50 they adopted the initial black and aluminium colour scheme chosen by British Railways for diesel, electric and gas turbine locomotives, however prior to this in 1948/9 Nº20002 carried an experimental light blue livery, and was exhibited in this colour to the railway executive at Kensington Addison Road station. From the late 1950s they carried green livery (thought to be a modified malachite) with a red and white line half way up the side stopping short of the cab doors and a pale green frame. Nº20001 was withdrawn in BR blue with full yellow ends, by which time it had also gained twin air horns on the roof. They worked reliably and were often chosen for the Royal train to Epsom Downs on race day. An example of the close co-operation between English Electric and Southern Region of BR makes interesting note-: A burned out control frame was removed from a locomotive on Monday Evening; transported by road to EE in Preston; and was rebuilt and returned to Brighton works by Thursday night The Locomotive was returned to traffic that weekend (Tufnell). The level of support was necessary as the locomotives were experimental in their design and construction, making a large pool of spares uneconomic to hold. The co- operation paid dividends to English Electric as the business of being the sole supplier to the region of all traction equipment’s electric and diesel electric except for the Type 3 locomotives supplied by BRCW later known as class 33; carried on up until 1984, even after EE was absorbed by GEC Traction in 1972. An interesting memorandum was put forward to the Southern Region in 1950 by Ronald Jarvis. He reported on the cost of the CC class electrics as £37,000 pounds
  • 26. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 26 of 45 when comparing that against of the cost of the Leader steam locomotive which at that point was 176,000 being £35,200 for each the five being built., The Southern 1600Hp Diesel Electrics were costed as £78,000 and was used as a yard stick for cancelling the leader project due to its expense, and development problems (Tufnell). The locomotives had long but unglamorous lives and could have numbered 100, had the original pre- war motive power policy come to fruition in the late 1930’s before World War 2 intervened. The locomotives had an average life mileage of fractionally over 2, 200,000 miles. The weekly roster for the class in 1954 is reproduced below Table 1 Diagram 1(Tufnell). Arrive Location Depart - Newhaven Harbour 06:10 07:20 Victoria 09:31 10:43 Newhaven 11:38 12:31 Three Bridges 14:38 15:25 Lewes 15:26 15:36 Newhaven 17:15 18:28 Victoria 20:20 21:30 Newhaven 21:57 23:22 New Cross Gate 00:09 02:00 Lewes 03:00 03:50 Three Bridges 04:05 04:43 Newhaven Harbour - Table 2 Diagram 2 (Tufnell). Arrive Location Depart - Horsham 05:45 07:04 Norwood 07:48 11:25 Polegate 11:40 12:45 Haywards Heath 13:03 13:40 Hove 15:20 16:20 Chichester 16:48 18:12 Horsham 20:16 21:40 Chichester 21:58 01:12 Norwood 01:45 02:59 Horsham - Table 3 Diagram 3 (Tufnell). Arrive Location Depart - Chichester 10:58 11:56 Hove 12:36 13:15 Three Bridges 13:25 14:00 Horsham 14:30 14:50 Three Bridges 15:10 15:27 Horsham 15:39 16:53 Chichester 17:25 19:52 Worthing 20:16 20:48 Chichester 21:10 22:56 Three Bridges 22:57 23:45 Horsham 00:55 03:26 Fratton 03:45 04:08 Chichester -
  • 27. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 27 of 45 The locomotives home depot was Stewarts Lane, and spent most of their life as a South Central class, however overhaul was undertaken at Eastleigh from 1959. The first two locomotives worked freight trains from New Cross or Norwood to Portsmouth and Polegate. The Newhaven Marine boat train remained their only regular passenger working, until January 6th 1964 finding use on the Brighton portion of the Plymouth Portsmouth service, carrying on until the winter 1965/66 timetable, (Pallant). Table 4 particulars of the Locomotive. Normal Supply Voltage 660vDC Class 70 Mixed Traffic Wheel arrangement Co-Co Total weight 105 Tons Wheel Diameter 42in Nominal Type of Brakes Air on Loco Vacuum on train Maximum service speed 75/ 85 Mph Balancing speed 66mph with a 425 ton train Gear Ratio 3.83:1 /(65:17) Number of motors 6 Motor connections 3 in series * 2 Traction Motor voltage 400 Type of Motor Series wound Pressure ventilated Number of Field Taps 1 plus 2 stages of field diversion Volume of cooling Air per Motor 1,350 cu.ft per minute 1-Hr rating of motors 245Hp/ 265Hp 1- Hour rating of locomotive 1,470Hp/ 1,590Hp Max HP at Rail 2,200Hp at 35.5 mph Tractive Effort Nominal Maximum 40,000/ 45,000 lb. 1-Hr 19,500lb at 28.5 mph Continuous 11,130lb at 35.5 mph At 1630 Amps & 1080 Hp at rail 6,000lb at 67.5 mph Control voltage 152 VDC Control Air Pressure 90 Lb. per sq. in Total number of running notches on controller 26 Rating of auxiliary M-G 9Kw at 152 Volts Battery 98 Cell Ni-Fe 150Volt 70 A/H Air Compressor 2 Westinghouse DH-25 Horizontal Capacity 25 cu. Ft. per min * 2 Vacuum Exhausters Number 2 Type Reavell 5 in by 7.5 in Collector shoe base 36 ft. 5 in Pantograph Type Spring operated double pan Pressure on wire 28lb Min working height 13 ft. 3 5/16 in Max working height 21ft 6 in Lubricant for pans Grafolube Supplier of Electrical Equipment English Electric Co Builder of Mechanical parts SR Chief Mechanical Engineers dept.
  • 28. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 28 of 45 Table 5 Comparison between DC Locomotives of the period (Dover). Reference 1 2 3 4 5 Railway Southern LNER FS SNCF NS Class 70 (BR) 76 (BR) E424 CC7100 1000 Build date 1941 1946 1943 1952 1946 Bogie designation Co-Co Bo-Bo Bo-Bo Co-Co 1A-Bo-A1 Length over body 55’6” 47’0” 47’2” 57’10” 49’2” Width over all 8’5” 9’0” 8’7” 9’9” 9’8” Height over collector (Min) 12’8” 13’9” 14’6” 13’9” 15’3” Total weight Tons 105 89 72 102 100 Adhesive weight Tons 105 89 72 102 72 Total wheel base 44’6” 35’6” 34’1” 47’3” 39’0” Bogie Wheel base 16’0” 11’6” 10’4” 15’11” 8’1/2 ” Diameter of driving wheels 42” 50” 491/4 ” 491/4 ” 61” Diameter of pony wheels - - - - 431/2 ” Distribution voltage 660 1,500 3,000 1,500 1,500 Nominal motor voltage 400 750 1,500 750 750 Number of motors 6 4 4 6 8 H.P of each motor (1hr) 245 465 530 765 560 Type of geared drive Single direct Single direct Single quill Twin quill S.L.M Gear Ratio 3.83 4.12 4.06 2.606 3.56 Tractive effort 1hr rating (lb.) 19,500 15,400 23,700 35,000 25,140 Speed at 1hr rating (mph) 28.5 45 33.5 43.5 63.4 Max speed (mph) 75 65 75 125 100 Number of running speeds 26 6 7 18 15
  • 29. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 29 of 45 Fig 13. Representations of compared machines © Bowman & Bowman Collection Comparison of Locomotives The locomotives listed above are of a similar vintage, but were designed for very different types of service. The common factor being they were all designed for DC systems. The LNER were designing Express passenger and mixed traffic locomotives under the leadership of their Chief ME Nigel Gresley. The class had a Bo-Bo wheel arrangement with buffers and draw gear mounted on the bogie frames and a traction link joining the two bogies together, as was originally envisaged by Bullied for the class 70. The first Locomotive Electra was commissioned in 1941, production of further examples stopped until after the end of World War 2 due to the curtailing of the electrification, until hostilities had ended and the diversion of materials for munitions. This was in contrast to the second locomotive of the class 70 being constructed by the southern in 1942, due to the already extensive electrified network which the locomotive could be made to work and the class’s suitability for 24 hour utilisation for transport in the war effort. The class 76 unlike the Class 70 production examples were ordered in 1950 with 57 examples being produced in the following 3 years from Gorton locomotive works, with electrical equipment supplied by Metropolitan Vickers. A further order of 27 was cancelled after future electrification had been decided on using 25KvAC at industrial frequency under the direction of SB Warder, the Chief electrical Engineer who made the changes to 20003; making the class unique to the line they served. After rundown of services on the Woodhead route, and its de electrification the locomotives were scrapped with one preserved pictured at the National Railway Museum in York. The locomotive did have small export orders in the guise of 40 NSWGR 46 class locomotives built by Beyer Peacock and Metropolitan Vickers in 1958, using the bogie mounted drag box and buffer arrangement with traction link but this time like the class 77, a Co-Co arrangement specified. The FS E424 was another mixed traffic design, a need for such being recognised by FS in the 1930’s. Various other classes came to fruition with the E326 & E428 locomotives, but the production of the ubiquitous E636 in the late 1930 saw a rationalisation and rebirth of the project, with bogies and traction motors from the Tri- Bo machine being used on the smaller Bo-Bo.
  • 30. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 30 of 45 The first prototypes were produced in 1943, with mass production starting after the end of World War 2, funded by the United Nations Relief and Rehabilitation Administration. Like the Class 70 the top speed was 75mph. Weak field was provided on early locomotives with two stages of field shunt, on latter locomotives this increased to five enabling more flexible running. Eleven units received compound traction motors enabling very fine speed control in series and series parallel motor configurations. The locomotives had a very long service life of 65 years; being in traffic from 1943 to 2008, when the last of the units were retired from push pull passenger duties. The Alstom CC7100 class locomotive is the most sophisticated of those compared having elastic swinging bogie pivot arrangement giving stable running at high speeds. The traction equipment having 5 stages of field diversion in series and series parallel motor configuration giving the locomotive 18 economical running speeds. This made it suitable for freight or high speed passenger operation, the locomotive was built by Alsthom who went ahead with production of the prototypes’ CC7001 & 2 despite SNCFs preference for the orthodox 2-Do-2 wheel arrangement for express passenger locomotives. The experience gained by SNCF paid dividends with an order of 58 locomotives becoming the class CC7100. CC7107 held the locomotive speed record from 1954 to 2006 attaining 243 Km/hr. The class ended their lives in 2001 utilised for freight duties, where the illustration was taken. So successful was the design that various examples of the class were sent for export orders and could be found in the Soviet Union, the Netherlands and Spain. The NS class 1000 were ordered from SLM Oerlikon before World War 2 and based mechanically on the Swiss AE 4/6. The locomotives were overly complicated and suffered from bad reliability, having a service life from 1948 to 1982. The traction motor suspension arrangement, made these locomotives unreliable, being the first Electric locomotives for NS and using sophisticated Swiss practice developed over the previous 40 years. The maintenance personnel of NS were not able to upkeep the locomotive, leading to poor reliability and availability.
  • 31. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 31 of 45 The Booster Legacy The locomotives were conservative in their design and weights of 99 tons 14cwt for the first two and 104 tons 14cwt for the last one, were heavy for a power output of 1470Hp. However the locomotives excelled as a proof of concept and as early as 1950 plans had been put forward for the design of a high speed electric locomotive using the Booster method of traction control, with a model being produced in Brighton in 1949 detailing aesthetic design considerations as shown below in fig 15. Fig 15. 1949 Brighton workshops wooden model of BR Class 71 © NRM The E5000 class was launched in 1959 but differed considerably in many ways, only one booster set was fitted, serving four traction motors, which were resiliently mounted on springs; in bogies of Swiss design using SLM flexible drive built under licence in Doncaster works of BR. These locomotives also had a pantograph servicing the same function as on the class 70 locomotives (Duffey). The E5000 class later became BR Class 71, being lighter and more powerful than the pioneers being rated at 2,552Hp (see fig 16, 29 & 30) weighing 77 tons and developing 43,800 lb. of tractive effort. A new type of 33 notch controller was designed which not only allowed the driver to notch step by step, but allowed notching to be carried out automatically via the CLR. The ability to notch backwards without going to off was another first for BR on these locomotives. The Southern Regions electrification had extended the North Kent Routes to Ramsgate, and from Gillingham to Dover, via Canterbury, increasing the need for electric locomotives to work goods and passenger trains, such as the Golden Arrow and Night Ferry expresses from London to Paris and Brussels. Plans for an Electro Diesel class were also envisaged at that time to become class 73.
  • 32. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 32 of 45 Fig 16. Second Generation Booster Design the BR Class 71 at Dover Marine having run the “Golden Arrow” a train associated with this class as the Newhaven Boat trains were for the pioneering class 70. © Bowman collection. These successors showed the development made by low voltage DC traction in the 20 years since the first locomotives were conceived (Duffey). The class carried on with a somewhat un- glamorous career, with 20003 being the first to be withdrawn in October 1968, followed by 20002 in December the same year with 20001 being withdrawn in January 1969, being victims of the BR non-standard locomotive rationalisation. The successful Electro Diesel, class 73 design of locomotives didn’t need the complicated booster system of control, having a diesel engine on board, allowing them to provide their own power, should they ever come to rest in a gap. However the Bournemouth Electrification in 1967 required a more powerful E-D class than what could be provided by the class 73, and redundant class 71’s were taken to Crewe Locomotive works for modification. The installation of a Paxman 650Hp diesel engine turned these locomotives into Bi Modal machines with 2552Hp available on electric and 400Hp in diesel mode. The locomotives had the 1½ ton flywheel removed in order to save weight with the installation of the diesel engine, which was originally meant to drive the booster set through a dog clutch, however a separate generator was installed along with the diesel engine. In order to save weight and space the booster field regulating resistances were disposed of and thyristor chopper control was used to restrict the excitation of the booster field coils. This was the first use of power electronics to control traction voltage on any British Rail locomotive (albeit via the Ward Leonard control method) and proved
  • 33. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 33 of 45 to be troublesome in operation and unreliable, with the locomotives spending more time using the auxiliary diesel engines even when 3rd rail; was available. A works photograph of the first member of the class to return to Eastleigh post modification is shown in fig 17 below. Fig 17. 2554/600 Hp Electro Diesel “Boozal” BR Class 74 HB © Bowman Collection. The first of locomotives were delivered under its own power from Crewe to Stewarts Lane depot on 10th November 1967 where the above photograph was taken and commissioning trials started (Marsden). The traffic for which the locomotives had been re-designed was in contraction and the plethora of control problems; not least the fact the engine cooling system was non pressurised, and often needed topping up via a hand pump saw the demise of the class within 10 years (Marsden). Other Ward Leonard Control locomotives The extra bulk of a rotary converter set to control traction current did not lend itself to use in many other locomotives, however there are notable exceptions where the use of the Ward Leonard system was utilised, but for very different reasons to the Southern Booster class Locomotives. In 1909 the Great Northern Railway (USA) began the nation's first main line electrification by electrifying part of its route for 73 miles between Wenatchee and Skykomish where there were particularly heavy grades that taxed steam locomotives and also provided unpleasant conditions in the Cascade Tunnel. The electric locomotives were the first in North America to use regenerative braking. The electricity for the locomotives was on the 6,600V AC three-phase system and was hydro- electrically generated. With expansion of the scheme a change was made to single phase AC in 1927 with the voltage at 11Kv 25Hz. The locomotives all comprising of a synchronous motor fed from the 11Kv supply via a transformer, running traction generators with exciters using Ward Leonard control
  • 34. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 34 of 45 Five Z-1 class were the first locomotives built by Baldwin Westinghouse comprising of a 1-Do-1+1-Do-1 wheel arrangement totalling 4330 Hp with a continuous tractive effort of 177,000 lb. Great Northern also purchased 8 Class Y1 locomotives from ALCo GE, these 3,000 Hp 1Co-Co1 locomotives were retired in 1956 when GN de electrified the Wenatchee and Skykomish line and sold to the Pennsylvania railroad where they lasted up until 1966 when the last unit was scrapped. The last order for locomotives from GN was placed with GE Erie works in 1945 this became the W-1 class comprising of two B-D+D-B wheel arrangement totalling 5,000Hp The 5018 and 5019 were retired in 1956, with the 5019 scrapped in 1959. The 5018 was sold to the Union Pacific who used its body and running gear as part of an unsuccessful experimental coal burning gas turbine electric locomotive. All the locomotives had regenerative brake capability with the traction motor field supply regulated by M-G output, driving the DC generator as a motor and supplying power back to the synchronous AC motor and thus the supply. Fig18 Great Northern Class Y1 Locomotive Secondly the Hungarian Railways MAV also ran motor generator locomotives after World War 2. Electrification started in Hungary in 1931, under the leadership of Kando, who had heralded the introduction of three phase electrification at industrial frequency in Italy. For Hungary he directed single phase AC electrification at 50Hz should be used, as opposed to the other single phase electrification in Europe being at 1/3 Industrial frequency 16.6 Hz still used today in Germany, Austria, Switzerland, Sweden and Norway. The advantages of low frequency AC electrification meant the AC voltage could be fed directly to conventional series wound traction motors, without the need for rectification. At 50Hz this is not the case, Kando locomotives used 3 phase synchronous motors fed from a phase converter on the locomotive. The phase converter took line current at 16Kv 50Hz and fed this to the primary winding of the four pole phase converter, and
  • 35. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 35 of 45 from the secondary winding of this converter fed polyphase current to the AC traction motors at around 1000V. Speed control was by pole changing in the traction motors as well as the phase converter being able to supply 3, 4 and 6 phase taps. The Traction motor could be changed to 72, 36, 24 or 18 poles. This gave 4 set speeds, Kando’s successor Ratkovszky developed a machine, the frequency converter decided to modify the design with the introduction of variable frequency drive The locomotive was of the 2-Do-2 wheel arrangement with transmission by the Swiss Sècheron drive. This complicated set up involved the use of a phase converter and variable frequency converter using a rotating generation field it could change the frequency continuously driving three phase induction traction motors. These were the world’s first Variable Voltage variable Frequency locomotive. Much equipment for these early locomotives such as the traction motors were supplied by overseas manufactures such as Metropolitan Vickers. Post World War 2 and the inclusion of Hungary into the Soviet Union meant supply from overseas manufactures became difficult, simpler schemes needed to be developed. Ganz designed Ward Leonard locomotives using the same technology as described with the American Great Northern locomotives. These had a synchronous motor driving a DC generator with variable excitation driving DC series wound traction motors. These were classed as V42, being the last of the rotary converter type locomotives in Hungary as Krupp AEG introduced on loco semi- conductor rectification of 50Hz current into DC in 1962. The V42’s lasted for over 40 years. Fig 19. Ganz Mavag Ward-Leonard 1630Hp 16/25KvAC Bo-Bo MAV Class V42 No 517 stands stored and stripped of spares @ Sloznok depot 16.08.1999. © Bowman.
  • 36. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 36 of 45 In 1952 SNCF asked four different companies to develop different drive systems for their 25Kv 50Hz electrification, in order to assess which would be suitable for mainline freight services. Alsthom used the following procedure on their prototype which went on to become the CC14100 class Co-Co locomotive. A 25 000 V single phase 50 Hz transformer had a secondary output of 3000 V, being fed to a synchronous motor which in turn drove two DC generators (one for each bogie set); using Ward Leonard control. The production locomotives were built from 1954 to 1957, by Fives-Lille/ CEM nicknamed "irons." They were intended only to pull heavy freight trains, limited to 60 km/h. DC 14100 took hauled a train of 1850 tons up a 1 in 40 grade of 11 miles, and a train of 3500 tons up a grade of 1 in 35. The Locomotives lasted in service for 40 years, and were retired due to their slow speed with the delivery of the Class 26000 Sybics. Technical specifications were CEM/ Fives Lille/ Alsthom 3900Hp 25KvAC Co-Co 127 tonnes mass Length 18.89 Metres Max TE 422 KN (Haydock). Fig 20. CEM/ Fives Lille/ Alsthom 3900Hp 25KvAC Co-Co SNCF Class CC14100 © Alsthom Despite the rapid expansion of 50Hz electrification in France, the technology was not further progressed with SNCF due to like MAV the progress made in solid state rectification of industrial frequency to feed DC traction motors.
  • 37. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 37 of 45 Pictures of the Class 70 Fig 21. CC2/ 20002 sits in the yard at Eastleigh ex works, with shoe gear still to be fitted August 1964 © Brooksbank. Fi Fig 22. 20003 sits in Selhurst Repair shops around 1949, the locomotive looks to be in ex works condition here, around 2 years after its entry to service. Selhurst had an OHW power jumper where 1 booster set of the locomotive could be started to drive it out of the shed © Morant
  • 38. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 38 of 45 Fig 23. CC1/ 20001 at Balcombe early in the locomotives career prior to the re livery of the locomotive blanking out the Whiskers & the addition of multiple unit jumper receptacles in 1942 © Southern Fig 24. 20003 passes South Croydon signal box 1949 © Morant
  • 39. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 39 of 45 Fig 25. 20003 sits in-front of one of its younger siblings the Class 71 the Hastings line loading gauge is very apparent when comparing it to its younger Brother © Morant Fig 26. Class 71 E5023 sits in front of the prototype of the class the Raworth Bulleid class 70 No 20003 at Stewarts Lane © Morant.
  • 40. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 40 of 45 Fig 27. Class 70 20003 outside the station canopy in new black and silver “Modern Locomotive” livery 1950 © BRS. Fig 28. E20001 at Hastings 4th January 1969 with the Sussex Venturer Rail Tour runs round the train & let’s off steam, illustrating why the train heater boiler was completely partitioned off from the rest of the equipment. The train visited it’s old stamping ground at Newhaven Harbour; being the last tour to visit the Uckfield - Lewes line and the last passenger train to use the Polegate - Stone Cross Junction line.
  • 41. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 41 of 45 Fig 29. 20001 & 20002 pause at Brighton Station in early1969 only weeks before the class was withdrawn. © Bowman collection Fig 30. 20002 sits in ex works condition , with an a lion and Crown British Railways Emblem at Eastleigh the late 1950s, note the pneumatic ice scrapers were still fitted at this time © Bowman Collection.
  • 42. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 42 of 45 Fig 31. 20003 at Eastleigh in the Green British Railways red stripe livery around the same time as 2002 pictured above © Bowman Collection. Fig 32. 20002 again still carrying Green red stripe livery, but with latter British Railways transfer, this picture shows the pneumatic Ice scrapers had been removed at this time early 1960’s.
  • 43. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 43 of 45 Fig 33. 20003 purrs into platform 11 London Victoria with the Boat Train from Newhaven Marine 15.05.1949 Fig 34. EE Type 836/2D 2552Hp Booster set inside Class 71 No E5001 © Bowman
  • 44. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 44 of 45 Fig 35. EE Type 836/2D 2552Hp Booster set as fitted to the class 74 © Bowman
  • 45. Mark J T Bowman The Southern Railway C-C M Eng Booster Electric Class 70 Locomotive Page 45 of 45 Bibliography Andrews, H.H. M.I.Loco E. Electricity in Transport 1883-1950 The English Electric Company London 1950 Bradley, Roger, P Power for the worlds Railways GEC Traction and its predecessors- 1823 to the present day Oxford Publishing Co 1993. Dover A.T. Electric Traction Fourth Edition Sir Isaac Pitman & Sons Ltd London 1963 Duffy, M.C Electric Railways 1890-1990 (IEE history of Technology series no.31) 1St Edition The Institution of Electrical Engineers London ETS. Southern Region Electric Locomotive No 20003 The Railway Gazette 25.03.1949. Fenn, Graham. B & Colin J. Marsden British Rail Main Line Electric Locomotives Oxford Publishing Co 1993. Haydock D. French Railways Locomotives & Railcars Platform 5 Sheffield 1991. Linecar H.W.A. British Electric Trains 2nd Ed Ian Allen London 1949. Marsden, Colin. J The Power of the Electro Diesels 1st Edition Oxford Publishing Co 1980. Morant, M, Roffey. S http://www.semgonline.com/electric/class70_2.html Accessed 20.02.2012 Pallant, N Diesel & Electric Locomotives of the Southern Region 1st Edition Ian Allan LTD London 1984 Speare, Robert www.bulleidlocos.org.uk/_oth/coCoElectric.aspx Accessed 20.02.2012 Sykes, W.J.A Electric Locomotives Of The British Railways (Convention on electric railway traction) Volume 97 Part IA Number 1The Institution of Electrical Engineers Savoy Place London 1950. Tufnell, R.M. Prototype Locomotives. David & Charles London1985 Warder, S.B. British Railways Electrification Conference London 1960 (Railway Electrification at Industrial frequency) The British Transport Commission London 1960.