Transcript: New from BookNet Canada for 2024: BNC BiblioShare - Tech Forum 2024
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NDT TRENDS : Edition 80
1.
2. NDT Buzz
ASNT Conference
A Beacon of Knowledge and a
Hub of Networking
The Annual Conference of the American
Society of NDT Technology (ASNT) was
held inâŠ
Innovation
Small, Mighty, and On a
Mission
Advancing Inspection
Technology with Miniature
Track Crawlers
In the field of non-destructive testing
(NDT), Advanced Mechanical Systems
(AMS) has specialised inâŠ
Cover Story
Remote NDT
Exploring the Code in Oil & Gas
Industry
Non-Destructive Testing (NDT) has
historically stood as the stalwart
guardian of material integrity andâŠ
Product Spotlight
A Magic WAND?
Inductosense Limitedâs WAND
(wireless and non-
destructive) Technology
In the ever-evolving landscape of Non-
Destructive Testing (NDT), one company
stands out forâŠ
Application Notes
How 3D Scanners are replacing
Traditional methods to increase
pipeline inspection efficiency,
reliability,and safetyâŠ
Challenges:Traditional pipeline
assessment methods are cumbersome,
time-consuming andâŠ
3.
4. Kaddy B
Editor
Insights, Innovations,
and Beyond
Greetings, NDT enthusiasts and curious minds alike! It's with great delight that
we bring you a mosaic of insights, innovations, and breakthroughs that define the
current pulse of the NDT landscape.
The recent ASNT Conference serves as the heart of our edition. T
ake a look at the
vibrant echoes of this cornerstone event where knowledge rocks and friendships
thrive. Our cover story paints a panoramic view of NDT's role as the stalwart
guardian of the oil & gas industries' essence.
From innovations revolutionizing inspection through miniature track crawlers,
this issue resonates with the rhythmic pulse of progress. But wait, thereâs more!
Inductosense Limited's WAND technology takes the center stage in our product
spotlight, illuminating the 'magic' of wireless NDT advancements.
And the finale? 3D scanners revolutionizing pipeline inspections, making safety
and speed their best friends.
We're on a thrill-seeking expedition, discovering the NDT advancements. We're
not just telling stories; we're sharing a passion for the future of NDT.
Enjoy the read!
Join us on social media
www.onestopndt.com
LinkedIn - @OSNDT Instagram - one_stop_ndt Facebook - @One Stop NDT
Twitter - OneStopNDT Youtube - @onestopndt3281
5.
6.
7. Technology
Partnership that
Redefines the
Future with
Sensorem
Sensorem Private Ltd shared an essential, compelling
technology partnership that promises to reshape the
future. Sensorem has announced a partnership with Voliro,
with two Voliro T drones touching down in Australia in the
coming months. In the fast-paced realm of technology,
partnerships and innovation serve as the bedrock for
progress. The intersection of these two firms creates a
dynamic landscape where groundbreaking ideas take
shape, driving industries forward.
Embracing Innovation at its Core
Sensorem Private Ltd. and Voliro have started a
remarkable technology partnership that encapsulates the
spirit of innovation. It introduced us to a collaborative
effort that goes beyond conventional boundaries. Leading
the way in aerial mobile robots, Voliro uses state-of-the-
art equipment designed for precise work at great altitudes.
With their 360° drone design and distinctive tiltable rotor
system, Voliro's cutting-edge aerial robots have
continuously produced excellent results for contact-based
inspections and very accurate close-to-structure
inspections. The state-of-the-art remote sensing
inspection services offered by Sensorem will be further
improved by this innovative drone.
A Glimpse into the Partnership
Sensorem Private Ltd. and Voliro have formed a
groundbreaking technology partnership that aims to
redefine industry standards. The partnership is driven by a
shared vision and a commitment to pushing technological
boundaries.
Navigating through Technological Perplexity
In the ever-evolving tech landscape, perplexity becomes a
guiding force. It's the intricate web of challenges and
possibilities that propels innovation. This partnership
navigates through the perplexity, recognising that it's
within the complexities that true breakthroughs lie.
The sporadic eruption of creative energy is equally crucial.
It's the sudden spark of genius that can't be scheduled or
predicted. This collaboration understands the value of
www.onestopndt.com | November 2023 | Issue 80 06
8.
9.
10. ASNT Conference: A Beacon of
Knowledge and a Hub of Networking
The Annual Conference of the American Society of NDT
Technology (ASNT) was held in Houston, Texas, from 23rd to
26th October 2023. The American Society of NDT
Technology (ASNT) conference, an annual event that brings
together the brightest minds in non-destructive testing
(NDT), was more than just a conference; it was an immersive
experience where learning, networking, and inspiration
intertwined seamlessly.
From the very first moments, you could feel the energy in
the air. The conference hall buzzed with anticipation, and
attendees wore eager smiles that hinted at the excitement
about to unfold. The ASNT conference was a place where
professionals converged to share their knowledge, ignite
their curiosity, and forge new connections.
The event kicked off with a bang, thanks to the presence of
some incredible keynote speakers. John Register, a
Paralympic Silver Medalist, Gulf Veteran, and U.S.
Department of State Sports Envoy, took the stage first. His
powerful message was clear, "Amputate Fear and Embrace
Your New Normal Mindset." John shared his personal story
of triumph in the face of adversity, and the audience was left
inspired and motivated. His words resonated with everyone
in the room, reminding us that in the face of adversity, a new
mindset can lead to clarity and control.
Next up was Bader Busbait, the Director of the Inspection
Department at Saudi Aramco. He delved into the
www.onestopndt.com | November 2023 | Issue 80 09
11. "Inspection T
echnologies Evolution Fueled by the
Industrial Revolution 4.0.
"
Bader's insights were eye-opening as he explored the
critical role of inspection technologies in ensuring the
integrity of oil & gas assets, operational safety, and product
quality. With over 25 years of experience in the field, his
wisdom shed light on the cutting-edge solutions that are
revolutionizing the industry. It was a reminder of how
technology is continuously reshaping the landscape of
NDT.
Dr. Brent Seales, a distinguished professor at the
University of Kentucky, delivered the closing keynote. His
presentation, "Computed T
omography and Unwrapping of
the Herculaneum Scroll,
" took us on a journey through the
fascinating world of digitization and text analysis in
cultural artefacts. Dr. Seales has pioneered non-invasive
techniques for revealing hidden text in damaged materials,
offering a unique glimpse into the past. His work has
unveiled ancient texts, inspiring innovation in the field of
Heritage Science. It was a reminder that NDT is not just
about the present; it's also about preserving our past.
These keynote speakers provided a wide array of insights,
from personal resilience to cutting-edge technology and
historical discovery. The event offered a valuable
opportunity to gain knowledge and inspiration from these
accomplished individuals.
All work, no play, makes the job dull and grey. Following the
conference, attendees had the chance to unwind and
connect at the after-party. Laughter and chatter filled the
air as professionals from different backgrounds came
together. Key Note Speaker Mr Ripi Singh, NDT expert,
didnât just move a leg but showcased his cultural dance
âBangraâ
. Marybeth Miceli, President at Miceli
Infrastructure Consulting and Principal at We-NDT, joined
the floor to enjoy the groves with other NDT enthusiasts
present in the conference.
The ASNT Conference was a remarkable experience, a
blend of inspiration, innovation, and good old-fashioned
fun. It was a reminder that, in addition to learning and
networking, these events were about building
relationships and having a good time. It was an event of the
incredible depth of knowledge and talent in the NDT field.
As the event drew to a close, attendees left with a sense of
fulfilment, armed with new ideas, new connections, and a
renewed enthusiasm for their work.
Year after year, the ASNT conference continues to be a
beacon of knowledge, a hub of networking, and a
celebration of the NDT community. And as the conference
wrapped up, attendees were already looking forward to
the next gathering, eager to learn, network, and present
once again.
Ad
12.
13.
14. Small, Mighty,
and On a Mission
Advancing Inspection
Technology with Miniature
Track Crawlers
In the field of non-destructive testing (NDT), Advanced
Mechanical Systems (AMS) has specialised in developing
state-of-the-art robotic inspection equipment since 2014.
AMS is dedicated to delivering solutions for NDT
inspections and structural health monitoring, even in the
most demanding environments. With their expertise
spanning across hazardous areas and confined spaces, the
AMS team offers advanced solutions to address the
specific inspection needs of industries including nuclear,
petrochemicals, power generation, water, aerospace, sub-
sea, construction, automotive, and rail.
Successful miniaturisation
This feasibility study reaches a significant milestone in our
quest to miniaturise our existing robotic crawler solutions.
The focus of this feasibility study is to evaluate the viability
of inspecting small diameter pipes and elbows, as tiny as
20mm, in locations that were previously inaccessible.
See It in Action
Curious to see this pioneering crawler in action? Watch
this demonstration video showing the crawler's navigation
through a 20mm pipe and 1.5D elbow.
View the video here
Pushing Boundaries: From 34mm to 20mm
This simple yet pivotal feasibility study is aimed at further
refining AMS's robotic crawler technology, which already
possesses unique capabilities. These crawlers have a
proven track record in successfully inspecting small
diameter pipework, with internal diameters as small as
34mm navigating challenging areas like sharp 1.5D elbows,
large weld protrusions, and areas with corrosion which
competing crawler systems are unable to navigate.
www.onestopndt.com | November 2023 | Issue 80 13
15. Versatility Beyond Internal Pipe Inspection
For internal pipe inspection, the compact and robust
motorized tracks can be customized by connecting
multiple track modules inline, allowing for an adjustment
of the pulling force to accommodate different payloads.
Their utility extends beyond pipe inspections alone. When
utilised in pairs, they deliver outstanding steering
capabilities, facilitating navigation through intricate
geometries. Furthermore, the possibility of integrating
magnets into these tracks enhances their versatility by
enabling the scaling and inspection of vessels made of
ferrous metals.
A Comprehensive NDT Solution
AMS doesn't only provide a robotic inspection solution;
our team of experts boasts extensive NDT R&D
experience and can also offer advanced consultancy for
structural mechanical analysis and material optimization,
including composite calculations. They are proficient in
employing cutting-edge analytical software such as Finite
Element and custom-made analytical models, along with a
wide array of tools and equipment, to deliver a
comprehensive range of NDT and design consultancy
services.
By combining scientific research with engineering
expertise, we can furnish an all- encompassing integrated
solution, which includes customized scanning hardware,
NDT systems, and structural analysis. With this diverse
service portfolio, we can supply high-quality, cost-
effective results tailored to meet our customers' specific
requirements.
AMS's fruitful collaboration with our partners, SG NDT,
has allowed us to seamlessly incorporate their eddy
current inspection probes and flaw detector
instrumentation into our small diameter crawler systems.
This partnership strengthens our ability to provide a
comprehensive inspection solution, covering the crawler,
probes, and instrumentation.
For in-depth information on SG NDT's advanced eddy
current solutions, please visit their website:
www.sgndt.com/en
A Vision for the Future
AMS, renowned for its solutions in hazardous and
restricted access NDT inspections across sectors like
nuclear power generation, oil and gas, and aerospace,
regards this prototype as a cornerstone of its strategic
vision. This vision includes expanding their reach into
areas that were once off-limits and preparing for the
integration of emerging technologies, particularly Small
Modular Reactors (SMR).
AMS is on a relentless mission to redefine the possibilities
of NDT, and their miniature crawler is the embodiment of
that pursuit. Keep a close watch on AMS as they continue
to lead the way in technological innovations for restricted
access NDT inspections.
Visit Now
www.onestopndt.com | November 2023 | Issue 80 14
16.
17.
18.
19. Remote NDT:
Exploring the
Code in Oil & Gas
Industry
Non-Destructive Testing (NDT) has historically stood as
the stalwart guardian of material integrity and structural
safety. However, the ever-evolving operational
landscapes, venturing into further inaccessible frontiers,
have generated the imperative need for remote NDT
techniques. From the unforgiving offshore oil and gas
platforms to the operational dangers of nuclear power
facilities, where high radiation levels pose inherent
hazards, remote NDT technologies have emerged as
saviors.
These advanced approaches empower operators to
monitor the structural soundness of pipelines and vital
components while circumventing the dangers faced by
human personnel. In the aerospace industry, where
reaching and inspecting intricate aircraft components is a
formidable challenge, remote NDT techniques not only
assure passenger safety but also enhance the performance
and longevity of aerospace assets to the spotlight.
The dawn of remote NDT methodologies marks a
pioneering leap toward the preservation of material
integrity and structural safety. By transcending barriers of
inaccessibility and risk, these techniques not only serve as
sentinels for human lives but also as pillars of efficiency
and reliability in safeguarding critical infrastructure. In
today's engineering landscape, where once-unthinkable
feats are now within reach, remote NDT stands as the
vanguard of innovation, ensuring the enduring durability of
our most essential assets.
Common Defects in the Oil & Gas Industry
Remote NDT techniques play a vital role in the Oil and gas
industry, where safety and environmental consideration is
of utmost importance. Some common defects in the oil and
gas industry that may require testing using remote NDT
methods include:
Ă Corrosion:
Ă« Corrosion is a persistent issue in pipelines and other
equipment in the oil and gas industry. It causes a
deterioration in the state of the material, due to
gradual chemical reactions with the surrounding
environment and materials carried by the pipelines.
Ă« Corrosion weakens the structural integrity of
pipelines, potentially leading to leaks, spills, and
catastrophic failures that can have severe
environmental and financial consequences.
www.onestopndt.com | November 2023 | Issue 80 18
20. Corrosion in pipelines in the form of rust
Techniques such as ultrasonic and radiographic
testing, enable inspectors to assess the extent of
corrosion without the need for human entry, making
it safer and more efficient. By employing drones or
robotic systems equipped with NDT sensors,
operators can identify corrosion spots in remote or
inaccessible areas.
7 Weld Defects:
Welding operation being performed on a workpiece
Welding defects, including cracks, porosity,
incomplete fusion, and lack of penetration, can
compromise the strength and integrity of welded
joints in pipelines.
Weld defects can lead to fractures and leaks, posing
safety hazards and environmental risks, especially
in oil and gas pipelines.
Remote NDT methods like radiographic and phased
array ultrasonic testing are used to inspect welds in
pipelines. Welds are assessed for their adherence to
industry standards using remote inspection via
advanced sensors and equipment.
Hydrogen-Induced Cracking (HIC) and Stress
Corrosion Cracking (SCC):
HIC and SCC are forms of corrosion that can occur in
pipelines due to high levels of hydrogen and tensile
stress, respectively.
These defects can cause brittle fractures in pipelines,
leading to leaks, ruptures, and accidents, posing
significant risks in the oil and gas industry.
Stress corrosion cracking in a workpiece
Remote NDT techniques, such as electromagnetic
acoustic transducers (EMATs) and guided wave testing,
are used to identify HIC and SCC in pipelines. Remote
inspections provide a safe and efficient means to detect
these defects in challenging environments.
7 Erosion and Abrasion:
Erosion and abrasion result from the physical wear
and tear of pipeline surfaces due to the flow of
abrasive materials, such as sand and solid particles.
www.onestopndt.com | November 2023 | Issue 80 19
21. Erosion and abrasion can thin pipeline walls,
reducing structural integrity and potentially leading
to failures and leaks.
Edge erosion in a pipe
Methods including remote-operated robotic
platforms equipped with ultrasonic or eddy current
sensors, are employed to inspect pipelines for signs
of erosion and abrasion. These methods promote
operator safety during the structural assessment of
structures and equipment under study.
N Fouling and Scaling:
Fouling involves the accumulation of unwanted
materials on equipment surfaces while scaling
entails the deposition of minerals or scale.
Fouling and scaling reduce the efficiency of heat
exchangers, increase energy consumption, and can
lead to operational problems in the oil and gas
industry.
Remote NDT techniques, such as infrared
thermography and remote-operated drones, inspect
heat exchangers for fouling scaling. These remote
inspections help identify issues early, increasing
efficiency and reducing maintenance costs.
Scaling in a pipeline
N Material Defects:
Material defects, such as inclusions, voids, and
laminations, can occur during the manufacturing of
pipeline components, weakening the material's structural
integrity.
Material defects can lead to equipment failures and
safety hazards in oil and gas operations, especially
in pipelines.
Material defects in pipelines are detected using
remote NDT methods like Phased Array Ultrasonic
T
esting and Remote Visual Inspection. These ensure
meticulous testing in unfavourable environments.
Lamination defect in a steel plate
www.onestopndt.com | November 2023 | Issue 80 20
22. These defects and deformities in the oil and gas industry
emphasize the critical importance of regular NDT
inspections to detect and mitigate potential risks.
Neglecting such issues can lead to disastrous
consequences, including loss of life, environmental
damage, and financial repercussions.
Operational Scenarios Involving Critical
Remote NDT in the Oil Gas Industry
Using traditional NDT techniques in hazardous and often
inaccessible environments in the Oil and Gas industry can
pose various safety and environmental challenges. To truly
understand the merits of remote NDT, one must
understand the critical operational scenarios within the
oil and gas industry wherein the traditional, hands-on
NDT techniques fall short. These include the following:
l Offshore Platforms:
p Offshore oil and gas platforms reside in unforgiving
and corrosive environments at a significant distance
from the safety of the shore. These intricate
structures, replete with pipelines and equipment,
demand meticulous inspections.
p The offshore environment exposes equipment to
relentless saltwater, unpredictable weather
patterns, and the hazards of corrosion. Moreover,
the rigors of working at extreme heights and in
confined spaces are challenges that place human
inspectors at considerable risk.
l Subsea Pipelines:
p Subsea pipelines, submerged beneath the ocean's
depths, facilitate the transport of hydrocarbons
from offshore wells to onshore facilities. The
submerged domain necessitates inspections that
are both rigorous and remote.
p Subsea pipelines grapple with high-pressure
conditions, deep-water conundrums, and the
persistent threat of marine encrustation and
corrosion. Traditional inspections, due to the
constraints of underwater work, invariably entail
costly and logistically intricate diving operations.
l Refineries:
p Refineries house a labyrinth of equipment, tanks,
and pipes, each demanding frequent examination.
p Refineries operate at elevated temperatures and
under pressurized conditions. The dangers posed by
these circumstances are compounded by the
potential for exposure to noxious or flammable
gases, rendering human inspection perilous.
l Storage Tanks:
p Storage tanks, used to store refined petroleum
products, and chemicals, are critical for maintaining
the industry's ceaseless supply chain.
p These massive tanks may house corrosive or volatile
contents, a situation that demands their regular
inspection. Traditional inspections invariably entail
the laborious and costly process of tank emptying
and cleaning, disrupting operations and causing
financial setbacks.
l High-Risk Environments:
p Some oil and gas operations unfurl in high-risk and
remote locales, where the Arctic's biting chill or the
deep-sea's abyssal depth present unique challenges.
p The extremities of these environments, featuring
tempestuous weather, frigid temperatures, or far-
flung locations, conspire to make on-site inspection
an expensive, complex, and potentially life-
threatening endeavour.
www.onestopndt.com | November 2023 | Issue 80 21
23. Remote NDT Technology and Methods
The current trends and ongoing research in the field of
remote NDT have led to the growth of many
developments in sensor technology, automation, and data
analytics. Some advanced NDT techniques that are
integrated with remote NDT include the following:
I Phased Array Ultrasonic Testing (PAUT):
l PAUT has gained widespread adoption in the oil and
gas sector due to its ability to provide detailed
imaging and detection of defects. It offers precise
control of the ultrasonic beam, allowing for better
defect characterization. On average, PAUT can
provide a 30-40% reduction in inspection time
compared to conventional ultrasonic testing.
I Guided Wave Testing:
l Guided wave testing is particularly valuable for
inspecting long stretches of pipelines. It can cover
distances of up to 100 meters in a single scan. In
practice, guided wave testing has demonstrated a
90% success rate in detecting corrosion and erosion
anomalies in pipelines.
I Guided Bend Testing (GBT):
l GBT uses guided waves to inspect the integrity of
welds and identify defects in pipelines and other
structures.
l It provides a rapid and efficient means of evaluating
the quality of welds, particularly in situations where
direct access is challenging.
I Electromagnetic Acoustic Transducers (EMATs):
l EMATs are non-contact NDT sensors that offer
advantages in difficult environments are effective
in inspecting pipeline defects. An industry report
indicates that EMATs have reduced inspection time
by 20% and have improved the ability to detect
cracks flaws in challenging conditions.
I Digital Radiography (DR) with Computed Tomography
(CT):
l Digital radiography involves using digital sensors to
capture X-ray images, while computed tomography
creates detailed 3D images from X-ray cross-
sections.
l This advanced technique provides a comprehensive
view of the internal structure of components,
assisting in the detection of corrosion, weld defects,
and foreign material.
I Quantum Cascade Laser Absorption Spectroscopy
(QCLAS):
l QCLAS utilizes quantum cascade lasers to analyze
the absorption of specific wavelengths by gas
molecules. This technique is accurate and can detect
trace amounts of gases.
l QCLAS is valuable for gas leak detection in pipelines
and facilities, providing early warning of potential
safety hazards.
I Nuclear Magnetic Resonance (NMR) Logging:
l NMR logging involves using magnetic fields and
radiofrequency pulses to analyze the properties of
subsurface formations.
l Widely used in the oil and gas industry for reservoir
characterization, NMR logging can provide insights
into fluid content, porosity, and permeability of
rocks.
I Digital Holography:
l Digital holography captures and reconstructs the
entire wavefront of light scattered by an object,
producing a 3D image.
l In NDT, digital holography can be applied for non-
contact and non-destructive evaluation of surface
deformations, cracks, and structural integrity.
www.onestopndt.com | November 2023 |Issue 80 22
25. cost reduction of 25% compared to conventional
diver-based inspections.
' Autonomous Robotic Systems:
E Autonomous robotic systems are gaining
prominence for inspections in confined spaces
and hazardous environments. These systems can
adapt to various tasks, including visual
inspections and NDT data collection. They have
demonstrated a 60% reduction in inspection
time in confined areas.
' Data Transmission and Analysis:
Real-time data streaming via satellite communication has
gained popularity in remote NDT. In a study, 92% of
companies reported faster data transmission compared to
conventional methods. This reduced inspection time and
minimized operational downtime.
' Real-time Data Streaming:
E Real-time data streaming through satellite and
wireless communication technologies has
reduced data transfer times by up to 70%. This
has enabled remote analysis, leading to faster
decision-making and immediate corrective
actions when necessary.
' Wireless Communication:
E Wireless communication has been pivotal in
providing inspectors with immediate access to
data. On average, it has accelerated the data
transfer process by 50%, reducing inspection
time and streamlining operations.
' Cloud-based Analytics:
E The integration of cloud-based analytics has
enabled the storage and analysis of large
datasets. This has improved the accuracy of
defect detection and predictive maintenance by
up to 20%, preventing critical failures.
' Integration of Artificial Intelligence (AI) and Machine
Learning:
' AI for Defect Detection:
E AI algorithms have demonstrated an impressive
average accuracy of 95% in defect detection
during remote NDT inspections. By identifying
anomalies in real-time data, AI systems reduce
the risk of overlooking critical defects.
' Predictive Maintenance with Machine Learning:
E Machine learning algorithms have enabled
predictive maintenance models that can forecast
maintenance needs with an accuracy of 85%.
This proactive approach to asset management
results in a reduction of unscheduled downtime
by 40%.
Disadvantages of Utilizing Remote NDT
Techniques
Like every new technology and technique, Remote NDT
methods come with their own set of demerits. Some of
these include:
E Equipment Costs: The high initial costs associated with
advanced NDT equipment can be a financial barrier for
smaller organizations.
Ă Technical Glitches and Calibration: Technical glitches,
potential malfunctions, and calibration errors may lead
to inaccuracies in inspection data.
Ă Data Management and Analysis: Managing and
analyzing vast data volumes require robust data
management and analysis capabilities.
Ă Regulatory and Certification Challenges: Evolving
regulations and standards demand continuous
compliance efforts, aligning certifications accordingly.
Ă Integration with Existing Systems: Complex
integration with existing infrastructure and information
systems may disrupt inspection workflows.
www.onestopndt.com | November 2023 | Issue 80 24
26. % Remote Environment Challenges: Hostile and remote
environments introduce additional operational and
logistical complexities.
Future Scope
The future of remote NDT in the oil gas industry appears
to be teeming with promising innovations. Advances in
sensor technology are set to revolutionize defect
detection, making sensors more sensitive, versatile, and
capable of identifying even the subtlest anomalies.
The integration of multimodal sensors, miniaturized
wireless sensors, and other technologies is poised to offer
a more comprehensive understanding of structural
integrity. Concurrently, research in automation and
robotics is forging new frontiers, with autonomous robotic
systems evolving to autonomously navigate complex
environments, adapt to diverse inspection scenarios, and
make real-time decisions with AI algorithms.
Swarm robotics is emerging as an efficient approach for
comprehensive inspections, and semi-autonomous
systems are enhancing human-robot collaboration. The
realm of data analytics is expanding, bolstered by
advanced algorithms that can swiftly analyze extensive
datasets, facilitating maintenance and defect analysis.
Non-intrusive techniques, such as remote acoustic
emission monitoring and microwave thermography, are
redefining inspection methodologies. Additionally, energy
harvesting sensors are poised to reduce the dependence
on batteries in remote and inaccessible locations.
These developments collectively herald a future where
remote NDT is not just a safety net but a dynamic and
proactive guardian of material integrity and structural
safety in the oil and gas industry. As the horizon of
possibilities expands, remote NDT stands poised to
reinforce its role in ensuring the longevity and reliability of
critical infrastructure in the ever-evolving operational
landscapes of this vital industry.
References
M. Bobby Kannan, P.K. Shukla,11 - Stress corrosion
cracking (SCC) of copper and copper-based alloys,
Editor(s): V.S. Raja, Tetsuo Shoji, In Woodhead
Publishing Series in Metals and Surface Engineering,
Stress Corrosion Cracking, Woodhead Publishing,
2011, Pages 409-426, ISBN 9781845696733
He, Tengjiao, et al. Study on Remote Magnetic
Detection Technology for External Defects of Small-
Diameter Pipelines. Journal of Pipeline Systems
Engineering and Practice 15.1 (2024): 04023046.
Chen, P.; Li, R.; Jia, G.; Lan, H.; Fu, K.; Liu, X. A Decade
Review of the Art of Inspection and Monitoring
Technologies for Long-Distance Oil and Gas Pipelines
in Permafrost Areas. Energies 2023, 16, 1751.
Johansson, T.M.; Dalaklis, D.; Pastra, A. Maritime
Robotics and Autonomous Systems Operations:
Exploring Pathways for Overcoming International
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2021, 9, 594.
Capocci, R.; Dooly, G.; OmerdiÄ, E.; Coleman, J.; Newe,
T.; Toal, D. Inspection-Class Remotely Operated
VehiclesâA Review. J. Mar. Sci. Eng. 2017, 5, 13.
Alexandropoulou, Vera, et al. Maritime remote
inspection technology in hull survey inspection: A
synopsis of liability issues from a European Union
context. Journal of International Maritime Safety,
Environmental Affairs, Shipping 5.4 (2021): 184-195.
McLean, Dianne L., et al. Enhancing the scientific
value of industry remotely operated vehicles (ROVs) in
our oceans. Frontiers in Marine Science 7 (2020): 220.
Nex, Francesco, et al. UAV in the advent of the
twenties: Where we stand and what is next. ISPRS
journal of photogrammetry and remote sensing 184
(2022): 215-242.
www.onestopndt.com | November 2023 | Issue 80 25
31. The RDC is ATEX approved for zone 0 applications and
has a wide range of use cases across various industries,
including:
@ Oil and Gas: The cost of enabling inspection is
significant on offshore assets, WAND reduces costs
associated with transportation of skilled inspectors,
scaffolding, rope access, and removal of insulation or
coatings
@ Chemical Refineries and Downstream Oil and Gas:
Deployment of WAND and data collectors supports
specialty chemical processing to provide optimum
product output, minimise downtime and the costs
associated with productivity loss.
@ Nuclear: Deployment of the WAND technology
maximises safety and minimises the risk of personnel
exposure to radiation environments by providing real-
time remote data collection.
@ Mining: The WAND sensors can be integrated within
mining equipment, enabling predictive maintenance,
improving safety and monitor the lifespan of mining
equipment.
WAND offers a host of advantages to industries and
professionals engaged in NDT:
Ăč Improved Safety: Reduces the need for personnel to be
in hazardous environments.
Ăč Cost Savings: Reduces labour costs and minimises asset
downtime.
Ăč Enhanced Data Accuracy: Real-time data collection
and analysis provide more accurate reliable results.
Ăč Sustainability: Supports sustainable practices by
enabling proactive maintenance and reducing the need
for frequent inspections. Also, by using WAND,
customers do not need to remove insultation, reducing
cost and waste
Ourteamhasdedicated
yearsofhardwork,research,
anddevelopmenttobring
thisground-breaking
technologytothemarket.
ThisWANDseriesis
testamenttoour
commitmenttopushingthe
boundariesofsensor
innovationandaddressing
theuniqueneedsofour
customersindemanding
industries.
Dr. Matt Butcher
CEO of Inductosense Limited
www.onestopndt.com | November 2023 | Issue 80 30
32.
33.
34. Summary Provision Of Non-
destructive Testing For
Petrosa In Mossel Bay
Purchaser Ownership Public
Country South Africa
Estimated Cost Self Financed
Notice Type Tender
TOT Ref.No. 496500848
Deadline 29 Nov 2023
Summary Non-destructive Testing
Of Weld (Radiographic
Testing) Of The
Interconnecting Pipeline
Project
Purchaser Ownership Public
Country Taiwan Province of
China
Estimated Cost Self Financed
Notice Type Tender
TOT Ref.No. 496253679
Deadline 30 Nov 2023
Summary Ultrasonic NDT
Equipment, United
Kingdom
Purchaser Ownership Public
Country United Kingdom
Notice Type Self Financed
Notice Type Tender
TOT Ref.No. 496511245
Deadline 07 Dec2023
Summary Keelung Area(c.p.c.) Oil
Tank And Pipeline Non-
destructive-testing
Work
Purchaser Ownership Public
Country Taiwan Province of
China
Estimated Cost Self Financed
Notice Type Tender
TOT Ref.No. 495869813
Deadline 23 Nov 2023
www.onestopndt.com | November 2023 | Issue 80 33
35.
36.
37. How 3D Scanners
are replacing
Traditional
methods to
increase pipeline
inspection
efficiency,
reliability, and
safety
Challenges: Traditional pipeline assessment
methods are cumbersome, time-consuming and
limited
Without proper maintenance, the lifespan of pipelines can
be greatly reduced, which subsequently can lead to people
and the environment being exposed to potential hazards
as well as costly infrastructure investments and network
downtimes. In order to safeguard against pipeline defects,
corrosions and failure, pipeline operators and owners as
well as non-destructive evaluation (NDE) service
providers must carry out preventative pipeline integrity
assessments on both greenfield and brownfield projects.
Traditionally, pipeline inspections were inherently complex
and challenging, due to field conditions and safety
considerations. Systematic monitoring requires skilled
inspection technicians that were often difficult to find.
In addition, non-destructive testing (NDT) on pipelines
traditionally entailes manual measurement techniques, such
as paper rubbings, vernier depth gauges and single-line
lasers. Such techniques were exceptionally time-consuming
and cumbersomeâand inevitably ramped up operational
costs while limiting pipelines being able to operate at full
capacity. Whatâs more: many issues arose regarding the
accuracy, reliability repeatability of manual inspections in
harsh pipeline environments. Characterizing a pipelineâs
material integrity means looking for signs of internal,
external atmospheric corrosion as well as mechanical
damage, such as dents and gouges. The vast amounts of
data collected could mislead technicians to either
recommend overly conservative remedial actions, which
impacted network availability, or assess that pipes were still
fit for service when they were not.
www.onestopndt.com | November 2023 | Issue 80 36
38. Do pipeline assessments require experts with a
lot of experience?
The need for inspectors is growing annually as pipeline
operators and owners expand their networks. In todayâs
tight labor market, finding qualified pipeline inspectors
with all the necessary training as well as the right know-
how on a variety of different conventional measurement
techniques and tools is extremely difficult. Training
technicians to become certified pipeline inspectors can be
a long and costly endeavour.
Even after they are trained, technicians are not immune to
human error or capturing poor data. Due to the harsh
working conditions, turnover is extremely high. Solutions
are therefore required to address these inspection staff
issues.
Are pipeline inspections extremely long?
Pipeline owners and operators follow specific protocols
when conducting pipeline assessments. Using manual
inspection techniques requires lengthy tool setups and
measurement times that could span hours or even days,
depending on the length of the pipe.
Once the data is collected, extra time is needed to evaluate
the measurements on site and send them to off-site
engineers or other specialists further assessments.
How accurate are pipeline assessements?
Pipelines are inherently complexâand so is inspecting
them in the field for damage, such as corrosion, weld arc
strikes, stress- and atmosphere-induced cracking, gouges
and dents. Traditional techniques being manual meant that
the accuracy, reliability and repeatability were dependent
on a technicianâs skill and often compromised by the
surrounding environment on any given inspection day.
In addition, inspection teams may miss out on some
important information or damage. If the pipe is buried
back, it is too late for technicians to go back and make
further assessments. This means that inspectors and
integrity engineers may question the accuracy and
availability of the dataâand lack the confidence in
providing their final recommendations.
www.onestopndt.com | November 2023 | Issue 80 37
39. Solutions: Handheld 3D scanners change the
game for quality pipeline integrity assessments
With handheld 3D scanners, pipeline operators and
owners as well as NDE service providers can benefit from
an easy-to-use, fast and effective tool for all types of
pipeline integrity inspections.
Handheld 3D scanners make convenient to acquire
measurement data on pipes of up to 18 m (60 ft)âand
directly at a pipelineâs specific inspection quadrant.
Easy-to-use, 3D scanners, along with their self-positioning
and dynamic referencing capabilities means anyone can
perform a pipeline inspection. No metrology experience or
extensive training on a series of measurement techniques
required!
Thanks to their optical technology, 3D scanners acquire
measurement data fast, which reduces inspection times.
Imagine being able to achieve up to 1,300,000
measurements per second!
3D scanners generate highly accurate, repeatable and
reliable results with exceptional resolution, regardless of
user ability, the complexity of the pipelineâs geometry,
unstable excavation environment, and measurement setup
quality. With an accuracy of 0.025 mm and ISO 17025
accreditation, 3D scanners can help integrity engineers
and inspectors to confidently make the right decisions.
Benefits: Transforming pipeline assessments for
the better!
After having conducted its field tests with Creaformâs
HandySCAN 3D scanner and VXintegrity-Pipeline NDT
software, pipeline owners and operators immediately
notice the solutionsâ undeniably positive impact on
pipeline inspection workflows and results.
; Faster pipeline inspections: Thanks to HandySCAN
3D, technicians of all skill levels were able to get their
inspection setups ready within minutes. Furthermore,
We are very
pleased with the
performance of
HandySCAN 3D
and VXintegrity-
Pipeline
James Gilliver
National Grid
with automatic ââscan to meshââ capabilities, real-time
analysis data can be sent directly to off-site engineers
for faster decision-making.
; More accurate inspection results: Inspectors are able
to provide repeatable and accurate results on a variety
of different pipe damage and corrosion occurrences.
For example, accurate data can be obtained on
complex
www.onestopndt.com | November 2023 | Issue 80 38
40.
41.
42.
43. www.onestopndt.com | November 2023 | Issue 80 42
23 - 24 Nov
India Energy Conclave
Energy is the cornerstone of human
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Asset Integrity and Reliability Show
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We are thrilled to invite you to the
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44.
45.
46. Every NDT
expert should be
given the
opportunity to
excel and
prosper in their
professional
journey.â
That's why we provide valuable resources and
support to assist you in your job search and
secure your ideal position. Our well-curated job
listings encompass a wide range of industries,
offering competitive salaries, benefits, and
avenues for growth.
Apply for your dream NDT job today!
UT Technicians
By Qatar Inspection Services W.L.L.
Full Time On Site
Qatar
Qatar Inspection Services is seeking PCN Level 2 - UT
Technicians for short-term contracts on ongoing projects
and upcoming shutdowns in Qatar.
Apply Now
Level II NDT Technician
By Team, Inc.
Full Time On Site United States
Your responsibilities include performing inspections,
interpreting indications, and reporting results as per
company requirements.
Apply Now
www.onestopndt.com | November 2023 | Issue 80 45