3. Operation Name: Back Pkt Join
Before
Tradition Method: Pkt Positon Mark on Bk Part By
Using Helper then Pkt Join By Operator.
Cycle Time: 48 sec for Pkt Join & 28 sec for Mark
After
New Method: Bk Pkt Join Using Pattern
Cycle Time: 53 Sec for Pkt Join
Improvement: Reduce 1 Helper
4. Operation Name: Back Pkt Join & T/S
Before
Tradition Method: Back Pkt Join & Back Pkt T/S Use
2 M/C
Cycle Time: Pkt Join 45 Sec + Pkt ¼ T/S 33 sec
After
New Method: Develop Operator for Double Needle
Split bar Machine.
Cycle Time: Pkt Join + ¼ T/S 52 Sec
Improvement: Reduce 1 M/C & 1 Operator
5. Operation Name: S/Fly & Fr. Rise OL
Before
Tradition Method: S/Fly & Fr. Rise Separately OL &
then Join by SNL M/C
Cycle Time: 18 sec for OL + 22 sec for Join
After
New Method: S/Fly join with OL at one’s.
Cycle Time: 19 sec
Improvement: Reduce 1 M/C & 1 Operator
6. Operation Name: J Stc
Before
Tradition Method: J Stc Mark by Helper & J Stc sew
by DNL
Cycle Time: 16 Sec for Mark + 20 Sec for Stc
After
New Method: For J shape Putting Measurement on
Machine Bed.
Cycle Time: 22 Sec
Improvement: Reduce 1 Helper.
7. Operation Name: Flap T/S
Before
Tradition Method: Flap Mark by Helper & Make by
Operator, then Turn by Helper & 1/16 T/S By Operator.
Cycle Time: Total 96 Sec.
After
New Method: Flap Iron by Ironman by using Pattern
then 1/16 t/s by Operator
Cycle Time: 57 Sec
Improvement: Reduce 2 Manpower.
8. Operation Name: Fr Rise T/S
Before
Traditional Method: Fr Rise Inside Tack by Operator
& Then T/S by Another Operator.
Cycle Time: Total 47 Sec
After
New Method: Fr Rise T/S By Fold Oneside.
Cycle Time: 22 Sec
Improvement: Reduce 1 M/C & 1 M/P
9. Operation Name: Zipper Join & J Stc
Before
Traditional Method: J Stc By 1 Operator & Zipper
Join by Another Operator.
Cycle Time: Total 18+20 Sec
After
New Method: Zipper Join & J Stc By Same Operator.
Cycle Time: 28 Sec
Improvement: Reduce 1 M/C & 1 M/P
10. Thanks
Thanks for Spend your Valuable Time.
Email_me: ferdous_ie@outlook.com