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CIV. 1278 F: Pre-Project Planning & Constructability Analysis
Constructability Analysis of
Monorail Project
Submitted to Prof. EI-Diraby
Prepared by Bo Wang
Student No. 992551127
March 24th
, 2003
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 1 March 24, 2003
Abstract
Constructability is an important objective in the whole phases of a construction
project, and experts with knowledge and experience play an important role in
achieving superior constructability. Constructability analysis will help to eliminate
hidden costs and change orders, ensure schedule, improve construction quality
and enhance safety in construction project. This research is undertaken to
conduct a constructability analysis of monorail project. We identify
comprehensive factors which influence monorail project constructability during
project planning, design and field operation. Through literature review and case
study, a systematic approach and techniques to improve constructability in
monorail project will be developed. Finally, we further develop a practical
framework for constructability implementation in monorail project.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 2 March 24, 2003
Table of Content
Abstract.................................................................................................................1
Table of Content ...................................................................................................2
1. Introduction .......................................................................................................3
2. Constructability .................................................................................................6
2.1 Definition of Constructability........................................................................6
2.2 Benefits of Constructability..........................................................................6
3. Monorail Projects ..............................................................................................7
3.1 Definition of Monorail...................................................................................7
3.2 Examples of Monorail System...................................................................10
3.3 Merits of Monorail......................................................................................11
4. Factors of Monorail Constructability................................................................13
5. Hierarchy of Techniques (HOT) in Implementation of Monorail Constructability
............................................................................................................................18
5.1 Constructability Concepts..........................................................................18
5.2 Hierarchy of Techniques (HOT).................................................................20
5.3 Case Studies.............................................................................................24
6. Constructability Implementation Progress.......................................................27
7. Conclusion ......................................................................................................31
Reference ...........................................................................................................32
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 3 March 24, 2003
1. Introduction
Constructability is a concept that has been pervasive for more than a decade in
the construction industry (CII, 1986). Its quantifiable benefits from implementation
have been well documented on many construction industry projects (CII, 1993).
This paper concentrates on analysis of monorail constructability. So far we do
find some literatures about constructability analysis of bridge (EI-Razek & Basha,
2001), highway (Anderson et al., 1999; Nima et al., 2002), industrial facility (CII,
1993) and office building (CII, 1993), but we haven’t seen any formal analysis of
monorail constructability. Lessons learned from monorail construction may have
their genesis in any phase of monorail project’s life cycle. Similarly, these lessons
may be applicable to one or more phases of project life cycle. The
constructability feedback model is shown in Figure1 (Kartam, 1996).
Figure1 Feedback of Constructability in Monorail Project Life Cycle
Due to the advantages of monorail in many transit realms, dozens of monorail
systems have been built and in operating. Other many monorail projects are also
in planning and under construction. There is a need to improve constructability of
Operation Phase
Planning Phase
Construction Phase
Post Occupancy
Evaluation
Constructability
Constructability
Design Phase Monorail Project
Development Process
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 4 March 24, 2003
monorail project by bridging gap between engineers and constructors in early
stage of monorail project. This paper addresses this issue through formalizing
the feedback system for construction knowledge. The following flowchart (Figure
2) describes the main research process of this paper.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 5 March 24, 2003
Figure 2 Research Process of Constructability Analysis of Monorail Project
Background of Constructability
Introduction to Monorail Project
Constructability Analysis of Monorail Project
Influence Diagram HOT Diagram
Existing
Area
condition
Construction
Method
Project
Objectives
Project
Scope
Structural
System
Station
Design
Maintenances
Guideway
Design
Concepts
Techniques
Lessons learned
(Case Study)
Constructability Implementation Progress
Route
Planning
Storage
Computer
Control System
Power Supply
Car
Technology
Products
■ Literature Review
■ Case Study
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 6 March 24, 2003
2. Constructability
2.1 Definition of Constructability
The concept of constructability was introduced by CII (1986), in which it stated
“Constructability is the optimum use of construction knowledge and experience in
planning, design, procurement, and field operations to achieve overall project
objectives” (CII 1986). Constructability is also defined as a measure of the ease
of expediency with which a facility can be constructed (Hugo et al. 1990).
Constructability is an "attitude" that must prevail through conceptual planning,
design and procurement and field operations. If performed right, constructability
has been shown to reduce construction cost, by 10 to 20 times its
implementation cost (More 1983).
2.2 Benefits of Constructability
Constructability leads to some important benefits due to early integration of
construction knowledge and experience into the engineering and design of a
project. Constructability has demonstrated the potential to minimize the number
and magnitude of changes, disputes, cost overturns, and delays during
construction (CII 1986). Shortening construction time and improving project
management by using constructability is expected to decrease overall project
cost and thus reduce capital investment risk. The following are some direct
benefits from constructability:
- Construction planning is made easier
- Both design and construction costs can be reduced
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 7 March 24, 2003
- Likewise the construction schedule may be shortened
- Better quality can be required and expected
- More realistic commitments can be made to subsequent trades, and to
- Earlier owner occupation
Indirect benefits are more difficult to quantify, but nevertheless include:
- Building a collaborative team committed to project goals
- Parties working for mutual benefit
- Cross discipline training
- Transfer of expertise from other projects
- Constructors better understanding design intent, and vice versa
- Increased innovation in both design and construction
- Shorter learning curves
- Competitive advantage
3. Monorail Projects
3.1 Definition of Monorail
Monorail is a single rail serving as a track for passenger or freight vehicles. In
most cases rail is elevated, but monorails can also run at grade, below grade or
in subway tunnels. There are two basic monorail types: straddle and suspension
monorail. The straddle monorail runs on track beams which are mainly made of
steel. Suspension monorail is suspended under track beams which are made of
steel. Monorail vehicle are wider than the guideway that supports them. A
monorail system comprises guideway, car, station, power supply equipments,
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 8 March 24, 2003
computer control systems and maintenance and storage facilities. A detail
monorail system structure diagram is shown in Figure 3.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 9 March 24, 2003
Figure 3 Structure of Monorail System
Monorail System
Station Guideway General Control system Vehicle Operations, Maintenance and Storage Facility (OMSF)
Emergency Evacuation
Automatic platform door
Closed circuit television
monitoring equipment
Stairs
Elevators
Aesthetics
Mechanical escalators
Location
Community System
Traction Power System
Fare Collection System
Power distribution System
Elevator status
Escalator status
Security intrusion alarm
Guideway switch status
SCADA System
Automatic Train
Supervision (ATS)
Automatic Train
Operation (ATP)
Automatic Train
Protection (ATP)
Automatic Train Control
Vehicle Shell
Vehicle interiors
Vehicle Maintenance
Control Rooms
Store Rooms
Administrative offices
Electrical and
Mechanical
Repair Shops
Beam
Crossbeam
Column
Foundation
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 10 March 24, 2003
3.2 Examples of Monorail System
Dozens of monorail systems have been in operation or under construction
around the world. Here several famous monorail systems will be introduced.
Figure 4 shows the pictures of these monorail systems respectively.
Figure 4 Wuppertal Monorail (top & left); Osaka Monorail (top & middle); Walt Disney World
Monorail (top & right); Seattle Monorail (bottom & left); Las Vegas Monorail (bottom & right)1
.
1) Wuppertal, Germany
Urban monorail systems have been in regular passenger service for more than
one hundred years, beginning with the Wuppertal suspended monorail system in
Wupperal, West Germany. This 8 mile-long monorail system began service in
1901 and remains in service today linking 20 stations.
2) Osaka, Japan
1
The Monorail Society, http://www.monorails.org/
CIV 1278 Constructability Analysis of Monorail Project
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The Osaka monorail emanates from the center of the city to connect surrounding
area with a half circle system which will eventually surround the city with over 50
km of track. The first 6.6 km segment opened in 1990 north of Osaka. In 1995,
the disastrous earthquake of nearby Kobe proved to be a test for the Osaka
Monorail. It withstood the violent quake and proved to be a vital transit link in the
area as traffic on the parallel freeway became completely jammed with evacuees.
3) Walt Disney World, Florida
Walt Disney world monorail began transit service in 1971. This 23.6 km long
monorail system with 6 stations carries 150,000 passengers every day.
4) Seattle, Washington
Seattle monorail was opened in 1962. This 1.9 km long monorail with two
stations carries 2.5 million passengers every year. In November of 1997, Seattle
voters passed the Monorail Initiative to extend the system citywide.
5) Las Vegas, Nevada
Las Vegas monorail was opened in 1995 which is short (1.2km) and only has two
stations, yet it carries more passengers (20,000/day) than some light rail systems
that are fifteen times longer with far more stations. This privately built and owned
monorail is a success story. Currently the system is being expanded the north to
connect with other resorts and he Convention Center.
3.3 Merits of Monorail
Compared with the subway (heavy rail) and trolley (light rail), the monorail shows
the following advantages (Aoki & Ishikawa, 1989):
1) Efficiency
CIV 1278 Constructability Analysis of Monorail Project
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Since the monorail vehicle uses a concrete or steel guidebeam for both the
vehicle’s running surface and structural support, less guideway maintenance is
required. The monorail guidebeam does not require periodic adjustment,
replacement, grinding, tightening, or other maintenance. The rubber tires get little
wear running on smooth guideways.
2) Cost
While capital costs can be as much as or more than light rail, monorail can turn a
profit once built. The Tokyo Monorail is operated by a private business and turns
a profit each year. This is unheard of with conventional rail or bus systems. The
Seattle Monorail also turns a profit each year.
3) Construction
Process of monorail construction is simple - dig a hole, drop in a pre-built support
pylon, truck in the track which was manufactured offsite, lift into place! Monorail
beamway can be installed far faster than the alternatives. Figure 5 shows a Las
Vegas Monorail beam being put into place. From truck bed to pylons was a
matter of a few minutes. The entire system took only seven months to construct.
No other fixed rail can be installed as quickly and as disruption-free.
Figure 5 Simple Construction Process of Monorail Figure 6 Environment-friendly Monorail
4) Aesthetics
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 13 March 24, 2003
The monorail guideway can be constructed to be an enhancement rather than a
detriment to the environment. Monorail systems generally have a smaller
footprint on the environment and the narrow guidebeams are less obtrusive than
conventional trough-type guideways that are really more like aerial road
structures. Figure 6 is the graceful arched guideway of the Walt Disney World
Monorail System. The beam is only 26" wide with the small shadow.
5) Safety
Monorails run on an exclusive grade-separated guideway. So there is no
possibility to collide with other vehicles. The ways by which monorails are
designed also make derailments virtually impossible. This is why monorails have
an excellent safety record.
4. Factors of Monorail Constructability
Monorail projects are often located in high density population area (such as
downtown) and famous scenic spots. Its strategic objectives could be diversity,
such as relieving traffic congestion, improving accessibility and visitor
convenience, working commuting and shopping, providing a good imagine of the
city for the visitors. Considering these characteristics of monorail, implementation
of constructability program in monorail project has to enhance safety, improve
efficiency, realize esthetics, reduce cost, ensure schedule and minimize impact
on environment.
A typical life cycle of monorail includes planning, design, construction and
operation and maintenance. Integration of lessons learned from construction into
all phases of the monorail is beneficial. Constructability analysis bridges the gap
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 14 March 24, 2003
between engineering and construction early in monorail project to achieve
possible full benefit. Constructability encompasses feedback loops emanating
from the construction phase. Constructability is an input of construction
knowledge and experience into all phases of a project. CII has shown that
integration of construction knowledge into all project phases has resulted in
paybacks of up to 15 to 1 (CII, 1993).
Figure 7 depicts the factors which should be considered in monorail
constructability analysis in the early phases of a project for obtaining optimum
project results. These factors coming from planning phase, design phase and
construction phased would influence monorail construction.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 15 March 24, 2003
Figure 7 Influence Diagram of Monorail Constructability
Monorail Constructability
Structural System
Construction Method
Project Scope
Cost
Geographic Characteristics
R.O.W. Legal Constraints
Safety Contract Type Milestone
Project Objectives Project Management Plan
Guideway layout
Project Design Criteria Maintainability
Engineering
Construction
Operation
Operation
Site Information
Traffic volume Site Location
Existing Facility Land Cost
Weather Policy Constraints
Construction Access
and Feasibility
Guideway Structure Beam
Station Facility Maintenance Facility
Crossbeam
Columns
Foundation
Codes
Equipment
Management
Material
Management
Contruction
Sequence
Beam, Columns
and Foundation
Planning Phase
Design Phase
Construction Phase
Technology
Span
Clearance
Site Layout R.O.W. Accessibility
Specification
CIV 1278 Constructability Analysis of Monorail Project
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1) Factors from Planning Phase
Research indicates that the planning phase is where the maximum investment
returns are realized when constructability is considered in the whole project
development process (CII 1986). An analysis of the constructability knowledge in
the monorail planning indicates that the following planning factors are important
for constructability of monorail projects.
□ Project Objectives
Constructability of project objectives means if these objectives could be realized
in terms of construction, such as whether the budget is enough to construct the
monorail; whether the milestones is feasible in specific construction phase,
whether the contract types are suitable to ensure the successful completion of
the project.
□ Project Scope
The project scope provides series of specification and maintenance & operation
requirements for the construction of the monorail project. The specification and
requirements which in fact resulted from construction knowledge and experience
will instruct and influence the construction of monorail projects. Obviously, the
process is iterative.
□ Site Information
Site information such as traffic volume, soil, weather and existing facilities will
determine the feasibility and effects of the route planning, design and
construction of monorail projects. Different site information will lead to different
optimum construction for this specific project.
CIV 1278 Constructability Analysis of Monorail Project
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□ Technology
Different choice of technologies such as guideway structure (suspend or
straddle), vehicle structure and control system will influence the construction
methods. Better understanding different technologies, better implementing
constructability based on different project conditions.
2) Factors from Design Phase
The reality of construction is that probably 75% the problems encountered in the
field are generated in the design phase (Mendelsohn 1997). If we hope to reduce
problems in the field for monorail projects, an obvious place to be emphasized is
what we can do to catch these problems in the design phase.
□ Structural system
The structural system includes station facility, maintenance facility and guideway
structure. It is a core issue in the design and construction of monorail projects. It
will directly influence the efficiency, the whole cost, the schedule and the
aesthetics of this project.
□ Guideway layout
Guideway layout involves specific variables such as clearance, span, and legal
constraints. These different variables look like small issues, but they will
influence the final efficiency and cost of the project.
3) Factors from Construction Phase
Factors from construction phase also play an important role in influencing the
constructability of monorail projects. Barriers and problems encountered in the
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 18 March 24, 2003
construction could obviously stem from construction phase directly, except for the
planning and design phases.
□ Construction Method
The whole monorail project will benefit from the optimum management of
material and equipment, and innovative use of tools and equipment during field
operation, by reducing cost and improving efficiency.
□ Site Layout
The condition of construction site such as the accessibility influences the
choosing of the construction method and technologies. For example, the
accessibility for the large scale construction equipments should be considered.
5. Hierarchy of Techniques (HOT) in Implementation of Monorail
Constructability
5.1 Constructability Concepts
Construction industry institute (1993) formulated the 17 constructability concepts
in order to apply them in different phases in the project development process,
including the planning, design, and construction. The 17 constructability concepts
are listed below according to their relation to the different development phases.
Project constructability enhancement during the planning phase consists of
concepts from C-1 to C-8:
- Concept C-1: Constructability program is an integral part of project execution
plan.
- Concept C-2: Project planning involves construction knowledge and experience.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 19 March 24, 2003
- Concept C-3: Early construction involvement in development of contracting
strategy.
- Concept C-4: Project schedules are construction-sensitive.
- Concept C-5: Basic design approaches consider major construction methods.
- Concept C-6: Site layout promotes efficient construction.
- Concept C-7: Project team participants responsible for constructability are
identified early.
- Concept C-8: Advanced information technologies are applied throughout project.
Project constructability enhancement during the design phase consists of
concept from C-9 to C-16:
Concept C-9: Design schedule are construction sensitive.
Concept C-10: Designed to enable efficient construction.
Concept C-11: Design elements are standardized.
Concept C-12: Specification are developed for construction.
Concept C-13: Designed for modularization and preassembly to facilitate
fabrication and transportation.
Concept C-14: Designed for accessibility of personnel, materials, and equipment.
Concept C-15: Designed for construction in adverse weather and remote
locations.
Concept C-16: Design and construction sequencing should facilitate system
turnover and start-up.
Project constructability enhancement during the construction phase comprises
one concept C-17:
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 20 March 24, 2003
Concept C-17: Contractor use of innovative construction methods.
5.2 Hierarchy of Techniques (HOT)
Based on the constructability concepts above, we establish the hierarchy of
techniques of constructability implementation for the whole monorail project
development process including planning, design and construction phases. Figure
8 shows the HOT diagram for monorail project in which some important concepts,
techniques and products featured in monorail construction are integrated.
Lessons learned are collected from dozens of monorail project around the world
being in operation or under construction, such as Seattle Monorail and Las
Vegas Monorail. In Figure 9, we further develop a HOT diagram specifically for
construction techniques.
Planning Phase
In the planning phase, some lessons learned from specific monorail projects,
such as Seattle Monorail, Kitakyushu Monorail and Chiba will give some useful
experiences on how to optimize station and route planning in planning phase,
which will guide the best practice in monorail project construction, especially in
promoting efficient construction.
Design Phase
Design is a complex and demanding process, but it is also the most fruitful area
in optimizing the whole project schedule. Modularization and preassembly in
design phase will simplify the construction process, ensure schedule and
minimize the impact on the environment. Standardization of design elements is
also desirable for any constructible design. Hence, to realize the constructability
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 21 March 24, 2003
in monorail projects, some codes are suggested to be followed in the monorail
design phase.
Construction Phase
Construction knowledge and experience are also needed to improve the
effectiveness of field operation. In the monorail construction phase, some
Innovative construction methods should be considered, such as subcontract,
construction techniques, and Innovations in materials, tools and equipment.
For example, the monorail project in Walt Disney World apply a new material —
composite material for carbody, which reduced the weight of the carbody and
increase the transportation capacity of the train. Additionally, Traffic management
should also be taken into account to minimize impact on existing traffic and
environment, and provide efficient accessibility.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 22 March 24, 2003
Figure 8 HOT Diagrams for Monorail Project
Monorail Constructability
Project Design Project Construction
Project Planning
Innovations in Materials,
Tools and Equipment
Construction Techniques
Innovative Construction
Methods
Traffic Management
Optimize Route
Planning
Optimize Station
Planning
Design elements are
standardization
Designed for
modularization and
preassembly
Short and Direct
Convenience Access
Serve Maximal People
Connection with other
Public Transportation
Distance not exceed 1
km
Taking advantage of
existing facilities
LL1 Chiba, Japan
LL2 Kitakyushu, Japan
LL1 Walt Disney World
Accessibility
Minimizing impact on
Traffic and Environment
LL1 Las Vegas Monorail Precast Method
Subcontract
LL3 Seattle Monorail
U.C. 1991 Code
ACI 318
TDV Analysis Program
AASHTO 1992 Code
CIV 1278 Constructability Analysis of Monorail Project
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Figure 9 HOT Diagrams of Construction Technologies for Monorail Project
Maximizing efficiency of
Constructon
Minimizing impact on
environment
Station Facility
Maintenance and
Storage Facility
Guideway
LL1 Wuppertal Monorail
LL 1 Las Vegas Monorail
LL 2 Monorail in Newark
International Airport
Construction
Technologies
Vehicle
Self-Evacuation
Fire Protection
FT Code
NFPA 130
FT Code
NFPA 130
LL 1 Walt Disney World Monorail
Steel Beam
for Large
Span
Thinner
Beams
Smaller and
Fewer
Columns
Large Capacity
End Door Side Door
Using Composite Material
LL 1 Walt Disney World Monorail
Better Design
Standard
Element
Precast Beams
Precast Columns
Maximizing Using
Existing Facility
Integrating with
adjacent building
Minimizing impact on
Environment
LL 1 Seattle Monorail
LL
1
Las
Vegas
Monorail
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Bo Wang 24 March 24, 2003
5.3 Case Studies
(1) Precast Elements to Minimizing Impact on Surrounding Utilities
Las Vegas Monorail Project
This design was carried out in approximately six months by a team of engineers
from VSL Corporation in San Jose, California. Several different alignments for
the guideway structure were considered to minimize impacts on the operation of
the hotel, and to minimize the impact on surrounding utilities, while optimizing the
structural layout of the guideway.
To accelerate construction and minimize the impact to the surrounding areas, it
was decided that most of the structural components would be precast elements
to facilitate the erection and provide the tight tolerances required fro the
guideway beams. As a result of this decision, all guideway beams, guideway
columns, and station beams were precast. The cast-in-place elements were the
foundations, caissons, caissons caps, station main columns, and the
maintenance facility (Stone 1998).
(2) Guideway Structure
Kitakyushu Monorail Project
Considering the monorail project is located in the central part of the city,
engineers used steel beams to minimize the number of pylons so as to not to
impair the city appearance. In rainy weather, steel beams tend to cause the
rubber tires to slip as their cohesion to the running surfaces of the beams decline.
In view of this, steel beams used in section with a gradient of 3% or more were
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 25 March 24, 2003
provided with a grooved upper flange to increase the friction resistance of the
upper surface. In this way, the operation safety of the monorail project was
ensured (Aoki and Ishikawa, 1989).
Okinawa Monorail Project
In the decision of the guideway structure, experts considered the natural
environment in Okinawa and the approach of procurement in this project. For
Okinawa is surrounded by water, salty water from ocean damages steel. When
they adopt suspension type, they have to import steel from Japan Mainland
because Okinawa doesn’t have steel manufacturing industries. When they adopt
straddle type, local companies can produce concrete and assemble pylons
because Okinawa has concrete manufacturing industries. In Okinawa,
Suspension type made of steel is more expensive than straddle type. Therefore,
the straddle type was adopted in this project. The result has showed that
constructability analysis in this project not increased the endurance of the
structure, but also saved the transportation cost of the material in the
construction phase (Kina and Kuroshima, 1998).
(3) Integrating station and guideway with adjacent facilities
Seattle Monorail Project
The Seattle Planning Commission and Seattle Design Commission are
committed to providing constructive advice regarding the planning and design
aspects in Seattle Monorail Project. Stations design was suggested as follows.
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Bo Wang 26 March 24, 2003
First, stations should be integrated into adjacent existing facilities to the fullest
extent possible, in order to reduce the visual and functional impacts of the large
station areas on public streets. At the same time, this method will reduce the cost
of stations construction, take advantage of some temporary facilities and speed
the construction schedule. Also, the choice of the stations location should
consider the connections with other transportation facilities, compatibility with
existing roads, future development project, conformity to structural standards etc
(SPC 2002).
(4) Construction Activities and Contract Type
Las Vegas Monorail Project
A construction team started to operate in Las Vegas almost at the same time
design started. This team coordinated construction activities with the owner,
provided the design team with survey information, and worked with local utilities
to ensure a timely relocation of those utilities impacted by the monorail layout.
The coordination between different participants was critical to the successful
commissioning of the monorail (Stone, 1998).
The Las Vegas monorail is using a relatively new approach to building
transportation project. A private group of companies is designing and building the
project for a fixed price. If the project exceeds its budget, the contractors are
liable for additional costs. If the project does not open on schedule, the
contractors pay a substantial penalty. In addition, the companies that build the
system will operate and maintain it for 15 years with a 99% performance
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 27 March 24, 2003
guarantee. This ensures that the people who build it have a strong financial
incentive to build it right and for the long-term. This approach is called Design,
Build, Operation and Maintain ------ or DBOM, which provides incentives for the
life cycle cost efficiency in design and construction, and stimulate the DBOM
team build a high-quality system (Weeks 2002).
6. Constructability Implementation Progress
A constructability program is the application or process of a systematic
optimization of the construction-related aspects of a project during the planning,
design, procurement, construction, test, and start-up phases by knowledgeable,
experienced construction personnel to ensure that the projects are buildable,
cost effective, biddable, and maintainable. A corporate and project level
constructability implementation program has already been developed by the
Construction Industry Institute (CII 1993) (See figure 10). After identifying
constructability issues related to the monorail project, in this section, a framework
will be developed to improve monorail constructability implementation based on
the roadmap in Figure 10. The focus of the developed framework is incorporating
construction knowledge, and experience, as early as possible within the project
life cycle and capturing that knowledge to pass onto future projects.
Constructability analysis has been implemented in some monorail projects. For
example, in Las Vegas Monorail Project, a construction team started operation in
Las Vegas almost at the same time design started. This team coordinated
construction activities with the Owner, provided the design team with surveying
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 28 March 24, 2003
information, secured building permits, and worked with local utilities to ensure a
timely relocation of those utilities impacted by the monorail layout.
However, a systematic and complete constructability analysis hasn’t been seen
in literature review. From the basic 17 implementation concepts listed in the
above and many construction practices of existing monorail projects, we develop
the guidelines for monorail project constructability program based on the road
map (Figure 10):
1) Monorail Constructability must be addressed at the outset of a project
The project strategy should clearly state the intention to implement a
constructability program. Commitment to this strategy by the project team should
be enlisted through positive leadership, clear goal setting, effective procedure
development, training and support. Key constructability activities events, such as
route planning, guideway structure design and traffic management, should be
identified and planned into the project program, with a construction manager
being appointed early in the project development phase to work with the project
definition and design teams to ensure constructability is fully addressed. Reviews
should be undertaken early during each key project phase as pro-active events
seeking to 'design in' positive ideas, and not as reactive responses attempting to
'design out' weaknesses. It is important to recognize that as with all value
management activities, the potential for achieving improved constructability
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 29 March 24, 2003
results is highest at the outset of a project and reduce as the project progresses
toward the construction phase.
2) Constructability reviews should involve all relevant participants
Including personnel from planning, design, procurement, construction,
commissioning, operations, vendors, and contractors, plus specialist information
and service providers, all relevant participants should be included. Construction
contractors selected for the project should be assessed on their strengths and
weaknesses, their capabilities and competence levels. Contractor strengths
should be integrated into design, procurement and construction plans, while
awareness of and appropriate allowance for weaknesses should be made. This
is only possible if construction contractors are identified and appointed at an
early stage of the project. Contractors should be encouraged to participate in the
constructability program and contribute to constructability reviews, studies, ideas
and initiatives. This will maximize the benefits of contractor expertise, ensure
ideas and initiatives are practical, and obtain contractor ownership and
commitment within the project team.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 30 March 24, 2003
Figure 10 Constructability Implementation Roadmap for Monorail Project
Understand
constructability
Objectives,
methods,
concepts, and
barriers
Perform self-
assessment and
barriers
Assess and
recognize
constructability
benefits
Develop
implementation
policy
Apply
constructability
concepts and
procedures
Monitor and
evaluate project
program
effectiveness
Document LL
Evaluate
corporate
program
effectiveness
Modify
organization and
procedures;
update LL
databases
Identify
constructability
Establish
functional
support
organization and
procedures
Develop LL file
Assemble key
owner team
members
Define
constructability
objectives and
measures
Select project
contracting
strategy
Secure
contractors,
vendors, and
consultants
Develop
constructability
team
Identify and
address project
barriers
Consult
application
matrix and LL
file
Develop
constructability
procedures and
integrate it into
project activities
Commit to
implementing
constructability
Establish
corporate
constructability
program
Plan
constructability
implementation
Implement
constructability
Update
corporate
program
Obtain
constructability
capabilities
Corporate Program
Project Program
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 31 March 24, 2003
3) Best practice, lessons learned and construction knowledge and experience
should be recorded
Best practice, lessons learned, and construction knowledge and experience from
previous project constructability initiatives, should be used to optimize the
planning, design and construction of the current project. New ideas and
innovation should be encouraged, controlled, recorded and assessed in the
context of continuous improvement. Specific constructability studies, identified by
the project and constructability teams, should be conducted, with the results
subsequently assessed for overall project benefit. All relevant constructability
ideas generated throughout the project should be recorded and assessed for
their contribution to the project. A structured listing of ideas should be developed
and reviewed for impact on the project. Ideas found to be of overall project
benefit should be acted as constructability initiatives and implemented at the
appropriate project phase.
7. Conclusion
Constructability analysis is needed for monorail construction to improve efficiency,
enhance safety and reducing cost. A formal constructability program is very
beneficial. However, there is not a formal constructability program has been
implemented in existing monorail. More research is needed to identify issues and
problems in monorail construction. Integration of construction knowledge into
planning, design and construction phase as early as possible could optimize the
overall project.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 32 March 24, 2003
Reference
Anderson, S. D. et al. 1999, Constructability Issues for Highway Projects, Journal
of Management in Engineering, May/June, 60-68.
Aoki, M. and Ishikawa, M., 1989, Urban Monorail Kokura Line in Kitakyushu,
Japan, Automated People Movers II, 647-645.
Construction Industry Institute, 1986, Constructability, a primer, University of
Texas at Austin, Tex.
Construction Industry Institute, 1993, Constructability Implementation Guide,
University of Texas at Austin, Tex.
EI-Razek, M. E. A. & Basha, I., M. 2001, Constructability Improvement of Bridges
Using Stepping Formwork, Journal of Construction Engineering and
Management, May/June, 206-213.
Hoess, J.A., 1989, Self-evacuation of Bottom-supported Monorails, Automated
People Movers, 496-505.
Hugo, F., O’Connor, J.T. and Ward, W.Y., 1990, Highway Constructability Guide,
Res.Proj. 3-6-88-1149, Ctr. Fro Transp. Res., University of Texas at Austin, Tex.
Humphries, D.R., 1989 Composite Material Application for a Monorail Car Body,
Automated People Mover II, 444-453.
Jake, A.S., Economic Analysis of Monorail Link Between the Stratosphere Tower
and Downtown Las Vegas, Automated People Movers VI, 213-223.
Kartam, N. A. 1996, Making Effective Use of Construction Lessons learned in
Project Life Cycle, Journal of Construction Engineering and Management, March,
14-21.
CIV 1278 Constructability Analysis of Monorail Project
Bo Wang 33 March 24, 2003
Kina, K. and Kuroshima, T., 1998, The Okinawa Urban Monorail, Automated
People Movers VI, 202-213.
Lindsey, H., 1998, Operational Characteristics of Urban Monorail System,
Automated People Movers VI, 193-201.
Mendelsohn, R., 1997, The Constructability Review Process: A Constructor’s
Perspective, Journal of Management in Engineering, May/June, 17-18.
Mochizuki, T., 1989, On the Extension of Urban Area and The Introduction of a
New Transportation System, Automated People Movers II, 646-655.
More construction for the money. 1983, Business Roundtable, New York, N.Y.
Nima, M. A., M. ASCE, P.E. et al. 2002, Constructability Concepts in West Port
Highway in Malaysia, Journal of Construction Engineering and Management,
July/August, 348-356.
Seattle Planning Commission, 2002, Position Paper Number Two Station Design
and Targeted Route Issues.
Stone, T.J., Kimmel, J. and Banchik, C., 1998, The Las Vegas MGM Grand to
Bally’s Monorail System, Automated People Movers VI, 284-296.
Weeks T., 2002, Encourage Lessons from the Vegas Monorail, the Seattle Times.

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CIV 1278: Monorail Project Constructability Analysis

  • 1. CIV. 1278 F: Pre-Project Planning & Constructability Analysis Constructability Analysis of Monorail Project Submitted to Prof. EI-Diraby Prepared by Bo Wang Student No. 992551127 March 24th , 2003
  • 2. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 1 March 24, 2003 Abstract Constructability is an important objective in the whole phases of a construction project, and experts with knowledge and experience play an important role in achieving superior constructability. Constructability analysis will help to eliminate hidden costs and change orders, ensure schedule, improve construction quality and enhance safety in construction project. This research is undertaken to conduct a constructability analysis of monorail project. We identify comprehensive factors which influence monorail project constructability during project planning, design and field operation. Through literature review and case study, a systematic approach and techniques to improve constructability in monorail project will be developed. Finally, we further develop a practical framework for constructability implementation in monorail project.
  • 3. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 2 March 24, 2003 Table of Content Abstract.................................................................................................................1 Table of Content ...................................................................................................2 1. Introduction .......................................................................................................3 2. Constructability .................................................................................................6 2.1 Definition of Constructability........................................................................6 2.2 Benefits of Constructability..........................................................................6 3. Monorail Projects ..............................................................................................7 3.1 Definition of Monorail...................................................................................7 3.2 Examples of Monorail System...................................................................10 3.3 Merits of Monorail......................................................................................11 4. Factors of Monorail Constructability................................................................13 5. Hierarchy of Techniques (HOT) in Implementation of Monorail Constructability ............................................................................................................................18 5.1 Constructability Concepts..........................................................................18 5.2 Hierarchy of Techniques (HOT).................................................................20 5.3 Case Studies.............................................................................................24 6. Constructability Implementation Progress.......................................................27 7. Conclusion ......................................................................................................31 Reference ...........................................................................................................32
  • 4. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 3 March 24, 2003 1. Introduction Constructability is a concept that has been pervasive for more than a decade in the construction industry (CII, 1986). Its quantifiable benefits from implementation have been well documented on many construction industry projects (CII, 1993). This paper concentrates on analysis of monorail constructability. So far we do find some literatures about constructability analysis of bridge (EI-Razek & Basha, 2001), highway (Anderson et al., 1999; Nima et al., 2002), industrial facility (CII, 1993) and office building (CII, 1993), but we haven’t seen any formal analysis of monorail constructability. Lessons learned from monorail construction may have their genesis in any phase of monorail project’s life cycle. Similarly, these lessons may be applicable to one or more phases of project life cycle. The constructability feedback model is shown in Figure1 (Kartam, 1996). Figure1 Feedback of Constructability in Monorail Project Life Cycle Due to the advantages of monorail in many transit realms, dozens of monorail systems have been built and in operating. Other many monorail projects are also in planning and under construction. There is a need to improve constructability of Operation Phase Planning Phase Construction Phase Post Occupancy Evaluation Constructability Constructability Design Phase Monorail Project Development Process
  • 5. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 4 March 24, 2003 monorail project by bridging gap between engineers and constructors in early stage of monorail project. This paper addresses this issue through formalizing the feedback system for construction knowledge. The following flowchart (Figure 2) describes the main research process of this paper.
  • 6. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 5 March 24, 2003 Figure 2 Research Process of Constructability Analysis of Monorail Project Background of Constructability Introduction to Monorail Project Constructability Analysis of Monorail Project Influence Diagram HOT Diagram Existing Area condition Construction Method Project Objectives Project Scope Structural System Station Design Maintenances Guideway Design Concepts Techniques Lessons learned (Case Study) Constructability Implementation Progress Route Planning Storage Computer Control System Power Supply Car Technology Products ■ Literature Review ■ Case Study
  • 7. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 6 March 24, 2003 2. Constructability 2.1 Definition of Constructability The concept of constructability was introduced by CII (1986), in which it stated “Constructability is the optimum use of construction knowledge and experience in planning, design, procurement, and field operations to achieve overall project objectives” (CII 1986). Constructability is also defined as a measure of the ease of expediency with which a facility can be constructed (Hugo et al. 1990). Constructability is an "attitude" that must prevail through conceptual planning, design and procurement and field operations. If performed right, constructability has been shown to reduce construction cost, by 10 to 20 times its implementation cost (More 1983). 2.2 Benefits of Constructability Constructability leads to some important benefits due to early integration of construction knowledge and experience into the engineering and design of a project. Constructability has demonstrated the potential to minimize the number and magnitude of changes, disputes, cost overturns, and delays during construction (CII 1986). Shortening construction time and improving project management by using constructability is expected to decrease overall project cost and thus reduce capital investment risk. The following are some direct benefits from constructability: - Construction planning is made easier - Both design and construction costs can be reduced
  • 8. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 7 March 24, 2003 - Likewise the construction schedule may be shortened - Better quality can be required and expected - More realistic commitments can be made to subsequent trades, and to - Earlier owner occupation Indirect benefits are more difficult to quantify, but nevertheless include: - Building a collaborative team committed to project goals - Parties working for mutual benefit - Cross discipline training - Transfer of expertise from other projects - Constructors better understanding design intent, and vice versa - Increased innovation in both design and construction - Shorter learning curves - Competitive advantage 3. Monorail Projects 3.1 Definition of Monorail Monorail is a single rail serving as a track for passenger or freight vehicles. In most cases rail is elevated, but monorails can also run at grade, below grade or in subway tunnels. There are two basic monorail types: straddle and suspension monorail. The straddle monorail runs on track beams which are mainly made of steel. Suspension monorail is suspended under track beams which are made of steel. Monorail vehicle are wider than the guideway that supports them. A monorail system comprises guideway, car, station, power supply equipments,
  • 9. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 8 March 24, 2003 computer control systems and maintenance and storage facilities. A detail monorail system structure diagram is shown in Figure 3.
  • 10. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 9 March 24, 2003 Figure 3 Structure of Monorail System Monorail System Station Guideway General Control system Vehicle Operations, Maintenance and Storage Facility (OMSF) Emergency Evacuation Automatic platform door Closed circuit television monitoring equipment Stairs Elevators Aesthetics Mechanical escalators Location Community System Traction Power System Fare Collection System Power distribution System Elevator status Escalator status Security intrusion alarm Guideway switch status SCADA System Automatic Train Supervision (ATS) Automatic Train Operation (ATP) Automatic Train Protection (ATP) Automatic Train Control Vehicle Shell Vehicle interiors Vehicle Maintenance Control Rooms Store Rooms Administrative offices Electrical and Mechanical Repair Shops Beam Crossbeam Column Foundation
  • 11. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 10 March 24, 2003 3.2 Examples of Monorail System Dozens of monorail systems have been in operation or under construction around the world. Here several famous monorail systems will be introduced. Figure 4 shows the pictures of these monorail systems respectively. Figure 4 Wuppertal Monorail (top & left); Osaka Monorail (top & middle); Walt Disney World Monorail (top & right); Seattle Monorail (bottom & left); Las Vegas Monorail (bottom & right)1 . 1) Wuppertal, Germany Urban monorail systems have been in regular passenger service for more than one hundred years, beginning with the Wuppertal suspended monorail system in Wupperal, West Germany. This 8 mile-long monorail system began service in 1901 and remains in service today linking 20 stations. 2) Osaka, Japan 1 The Monorail Society, http://www.monorails.org/
  • 12. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 11 March 24, 2003 The Osaka monorail emanates from the center of the city to connect surrounding area with a half circle system which will eventually surround the city with over 50 km of track. The first 6.6 km segment opened in 1990 north of Osaka. In 1995, the disastrous earthquake of nearby Kobe proved to be a test for the Osaka Monorail. It withstood the violent quake and proved to be a vital transit link in the area as traffic on the parallel freeway became completely jammed with evacuees. 3) Walt Disney World, Florida Walt Disney world monorail began transit service in 1971. This 23.6 km long monorail system with 6 stations carries 150,000 passengers every day. 4) Seattle, Washington Seattle monorail was opened in 1962. This 1.9 km long monorail with two stations carries 2.5 million passengers every year. In November of 1997, Seattle voters passed the Monorail Initiative to extend the system citywide. 5) Las Vegas, Nevada Las Vegas monorail was opened in 1995 which is short (1.2km) and only has two stations, yet it carries more passengers (20,000/day) than some light rail systems that are fifteen times longer with far more stations. This privately built and owned monorail is a success story. Currently the system is being expanded the north to connect with other resorts and he Convention Center. 3.3 Merits of Monorail Compared with the subway (heavy rail) and trolley (light rail), the monorail shows the following advantages (Aoki & Ishikawa, 1989): 1) Efficiency
  • 13. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 12 March 24, 2003 Since the monorail vehicle uses a concrete or steel guidebeam for both the vehicle’s running surface and structural support, less guideway maintenance is required. The monorail guidebeam does not require periodic adjustment, replacement, grinding, tightening, or other maintenance. The rubber tires get little wear running on smooth guideways. 2) Cost While capital costs can be as much as or more than light rail, monorail can turn a profit once built. The Tokyo Monorail is operated by a private business and turns a profit each year. This is unheard of with conventional rail or bus systems. The Seattle Monorail also turns a profit each year. 3) Construction Process of monorail construction is simple - dig a hole, drop in a pre-built support pylon, truck in the track which was manufactured offsite, lift into place! Monorail beamway can be installed far faster than the alternatives. Figure 5 shows a Las Vegas Monorail beam being put into place. From truck bed to pylons was a matter of a few minutes. The entire system took only seven months to construct. No other fixed rail can be installed as quickly and as disruption-free. Figure 5 Simple Construction Process of Monorail Figure 6 Environment-friendly Monorail 4) Aesthetics
  • 14. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 13 March 24, 2003 The monorail guideway can be constructed to be an enhancement rather than a detriment to the environment. Monorail systems generally have a smaller footprint on the environment and the narrow guidebeams are less obtrusive than conventional trough-type guideways that are really more like aerial road structures. Figure 6 is the graceful arched guideway of the Walt Disney World Monorail System. The beam is only 26" wide with the small shadow. 5) Safety Monorails run on an exclusive grade-separated guideway. So there is no possibility to collide with other vehicles. The ways by which monorails are designed also make derailments virtually impossible. This is why monorails have an excellent safety record. 4. Factors of Monorail Constructability Monorail projects are often located in high density population area (such as downtown) and famous scenic spots. Its strategic objectives could be diversity, such as relieving traffic congestion, improving accessibility and visitor convenience, working commuting and shopping, providing a good imagine of the city for the visitors. Considering these characteristics of monorail, implementation of constructability program in monorail project has to enhance safety, improve efficiency, realize esthetics, reduce cost, ensure schedule and minimize impact on environment. A typical life cycle of monorail includes planning, design, construction and operation and maintenance. Integration of lessons learned from construction into all phases of the monorail is beneficial. Constructability analysis bridges the gap
  • 15. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 14 March 24, 2003 between engineering and construction early in monorail project to achieve possible full benefit. Constructability encompasses feedback loops emanating from the construction phase. Constructability is an input of construction knowledge and experience into all phases of a project. CII has shown that integration of construction knowledge into all project phases has resulted in paybacks of up to 15 to 1 (CII, 1993). Figure 7 depicts the factors which should be considered in monorail constructability analysis in the early phases of a project for obtaining optimum project results. These factors coming from planning phase, design phase and construction phased would influence monorail construction.
  • 16. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 15 March 24, 2003 Figure 7 Influence Diagram of Monorail Constructability Monorail Constructability Structural System Construction Method Project Scope Cost Geographic Characteristics R.O.W. Legal Constraints Safety Contract Type Milestone Project Objectives Project Management Plan Guideway layout Project Design Criteria Maintainability Engineering Construction Operation Operation Site Information Traffic volume Site Location Existing Facility Land Cost Weather Policy Constraints Construction Access and Feasibility Guideway Structure Beam Station Facility Maintenance Facility Crossbeam Columns Foundation Codes Equipment Management Material Management Contruction Sequence Beam, Columns and Foundation Planning Phase Design Phase Construction Phase Technology Span Clearance Site Layout R.O.W. Accessibility Specification
  • 17. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 16 March 24, 2003 1) Factors from Planning Phase Research indicates that the planning phase is where the maximum investment returns are realized when constructability is considered in the whole project development process (CII 1986). An analysis of the constructability knowledge in the monorail planning indicates that the following planning factors are important for constructability of monorail projects. □ Project Objectives Constructability of project objectives means if these objectives could be realized in terms of construction, such as whether the budget is enough to construct the monorail; whether the milestones is feasible in specific construction phase, whether the contract types are suitable to ensure the successful completion of the project. □ Project Scope The project scope provides series of specification and maintenance & operation requirements for the construction of the monorail project. The specification and requirements which in fact resulted from construction knowledge and experience will instruct and influence the construction of monorail projects. Obviously, the process is iterative. □ Site Information Site information such as traffic volume, soil, weather and existing facilities will determine the feasibility and effects of the route planning, design and construction of monorail projects. Different site information will lead to different optimum construction for this specific project.
  • 18. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 17 March 24, 2003 □ Technology Different choice of technologies such as guideway structure (suspend or straddle), vehicle structure and control system will influence the construction methods. Better understanding different technologies, better implementing constructability based on different project conditions. 2) Factors from Design Phase The reality of construction is that probably 75% the problems encountered in the field are generated in the design phase (Mendelsohn 1997). If we hope to reduce problems in the field for monorail projects, an obvious place to be emphasized is what we can do to catch these problems in the design phase. □ Structural system The structural system includes station facility, maintenance facility and guideway structure. It is a core issue in the design and construction of monorail projects. It will directly influence the efficiency, the whole cost, the schedule and the aesthetics of this project. □ Guideway layout Guideway layout involves specific variables such as clearance, span, and legal constraints. These different variables look like small issues, but they will influence the final efficiency and cost of the project. 3) Factors from Construction Phase Factors from construction phase also play an important role in influencing the constructability of monorail projects. Barriers and problems encountered in the
  • 19. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 18 March 24, 2003 construction could obviously stem from construction phase directly, except for the planning and design phases. □ Construction Method The whole monorail project will benefit from the optimum management of material and equipment, and innovative use of tools and equipment during field operation, by reducing cost and improving efficiency. □ Site Layout The condition of construction site such as the accessibility influences the choosing of the construction method and technologies. For example, the accessibility for the large scale construction equipments should be considered. 5. Hierarchy of Techniques (HOT) in Implementation of Monorail Constructability 5.1 Constructability Concepts Construction industry institute (1993) formulated the 17 constructability concepts in order to apply them in different phases in the project development process, including the planning, design, and construction. The 17 constructability concepts are listed below according to their relation to the different development phases. Project constructability enhancement during the planning phase consists of concepts from C-1 to C-8: - Concept C-1: Constructability program is an integral part of project execution plan. - Concept C-2: Project planning involves construction knowledge and experience.
  • 20. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 19 March 24, 2003 - Concept C-3: Early construction involvement in development of contracting strategy. - Concept C-4: Project schedules are construction-sensitive. - Concept C-5: Basic design approaches consider major construction methods. - Concept C-6: Site layout promotes efficient construction. - Concept C-7: Project team participants responsible for constructability are identified early. - Concept C-8: Advanced information technologies are applied throughout project. Project constructability enhancement during the design phase consists of concept from C-9 to C-16: Concept C-9: Design schedule are construction sensitive. Concept C-10: Designed to enable efficient construction. Concept C-11: Design elements are standardized. Concept C-12: Specification are developed for construction. Concept C-13: Designed for modularization and preassembly to facilitate fabrication and transportation. Concept C-14: Designed for accessibility of personnel, materials, and equipment. Concept C-15: Designed for construction in adverse weather and remote locations. Concept C-16: Design and construction sequencing should facilitate system turnover and start-up. Project constructability enhancement during the construction phase comprises one concept C-17:
  • 21. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 20 March 24, 2003 Concept C-17: Contractor use of innovative construction methods. 5.2 Hierarchy of Techniques (HOT) Based on the constructability concepts above, we establish the hierarchy of techniques of constructability implementation for the whole monorail project development process including planning, design and construction phases. Figure 8 shows the HOT diagram for monorail project in which some important concepts, techniques and products featured in monorail construction are integrated. Lessons learned are collected from dozens of monorail project around the world being in operation or under construction, such as Seattle Monorail and Las Vegas Monorail. In Figure 9, we further develop a HOT diagram specifically for construction techniques. Planning Phase In the planning phase, some lessons learned from specific monorail projects, such as Seattle Monorail, Kitakyushu Monorail and Chiba will give some useful experiences on how to optimize station and route planning in planning phase, which will guide the best practice in monorail project construction, especially in promoting efficient construction. Design Phase Design is a complex and demanding process, but it is also the most fruitful area in optimizing the whole project schedule. Modularization and preassembly in design phase will simplify the construction process, ensure schedule and minimize the impact on the environment. Standardization of design elements is also desirable for any constructible design. Hence, to realize the constructability
  • 22. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 21 March 24, 2003 in monorail projects, some codes are suggested to be followed in the monorail design phase. Construction Phase Construction knowledge and experience are also needed to improve the effectiveness of field operation. In the monorail construction phase, some Innovative construction methods should be considered, such as subcontract, construction techniques, and Innovations in materials, tools and equipment. For example, the monorail project in Walt Disney World apply a new material — composite material for carbody, which reduced the weight of the carbody and increase the transportation capacity of the train. Additionally, Traffic management should also be taken into account to minimize impact on existing traffic and environment, and provide efficient accessibility.
  • 23. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 22 March 24, 2003 Figure 8 HOT Diagrams for Monorail Project Monorail Constructability Project Design Project Construction Project Planning Innovations in Materials, Tools and Equipment Construction Techniques Innovative Construction Methods Traffic Management Optimize Route Planning Optimize Station Planning Design elements are standardization Designed for modularization and preassembly Short and Direct Convenience Access Serve Maximal People Connection with other Public Transportation Distance not exceed 1 km Taking advantage of existing facilities LL1 Chiba, Japan LL2 Kitakyushu, Japan LL1 Walt Disney World Accessibility Minimizing impact on Traffic and Environment LL1 Las Vegas Monorail Precast Method Subcontract LL3 Seattle Monorail U.C. 1991 Code ACI 318 TDV Analysis Program AASHTO 1992 Code
  • 24. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 23 March 24, 2003 Figure 9 HOT Diagrams of Construction Technologies for Monorail Project Maximizing efficiency of Constructon Minimizing impact on environment Station Facility Maintenance and Storage Facility Guideway LL1 Wuppertal Monorail LL 1 Las Vegas Monorail LL 2 Monorail in Newark International Airport Construction Technologies Vehicle Self-Evacuation Fire Protection FT Code NFPA 130 FT Code NFPA 130 LL 1 Walt Disney World Monorail Steel Beam for Large Span Thinner Beams Smaller and Fewer Columns Large Capacity End Door Side Door Using Composite Material LL 1 Walt Disney World Monorail Better Design Standard Element Precast Beams Precast Columns Maximizing Using Existing Facility Integrating with adjacent building Minimizing impact on Environment LL 1 Seattle Monorail LL 1 Las Vegas Monorail
  • 25. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 24 March 24, 2003 5.3 Case Studies (1) Precast Elements to Minimizing Impact on Surrounding Utilities Las Vegas Monorail Project This design was carried out in approximately six months by a team of engineers from VSL Corporation in San Jose, California. Several different alignments for the guideway structure were considered to minimize impacts on the operation of the hotel, and to minimize the impact on surrounding utilities, while optimizing the structural layout of the guideway. To accelerate construction and minimize the impact to the surrounding areas, it was decided that most of the structural components would be precast elements to facilitate the erection and provide the tight tolerances required fro the guideway beams. As a result of this decision, all guideway beams, guideway columns, and station beams were precast. The cast-in-place elements were the foundations, caissons, caissons caps, station main columns, and the maintenance facility (Stone 1998). (2) Guideway Structure Kitakyushu Monorail Project Considering the monorail project is located in the central part of the city, engineers used steel beams to minimize the number of pylons so as to not to impair the city appearance. In rainy weather, steel beams tend to cause the rubber tires to slip as their cohesion to the running surfaces of the beams decline. In view of this, steel beams used in section with a gradient of 3% or more were
  • 26. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 25 March 24, 2003 provided with a grooved upper flange to increase the friction resistance of the upper surface. In this way, the operation safety of the monorail project was ensured (Aoki and Ishikawa, 1989). Okinawa Monorail Project In the decision of the guideway structure, experts considered the natural environment in Okinawa and the approach of procurement in this project. For Okinawa is surrounded by water, salty water from ocean damages steel. When they adopt suspension type, they have to import steel from Japan Mainland because Okinawa doesn’t have steel manufacturing industries. When they adopt straddle type, local companies can produce concrete and assemble pylons because Okinawa has concrete manufacturing industries. In Okinawa, Suspension type made of steel is more expensive than straddle type. Therefore, the straddle type was adopted in this project. The result has showed that constructability analysis in this project not increased the endurance of the structure, but also saved the transportation cost of the material in the construction phase (Kina and Kuroshima, 1998). (3) Integrating station and guideway with adjacent facilities Seattle Monorail Project The Seattle Planning Commission and Seattle Design Commission are committed to providing constructive advice regarding the planning and design aspects in Seattle Monorail Project. Stations design was suggested as follows.
  • 27. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 26 March 24, 2003 First, stations should be integrated into adjacent existing facilities to the fullest extent possible, in order to reduce the visual and functional impacts of the large station areas on public streets. At the same time, this method will reduce the cost of stations construction, take advantage of some temporary facilities and speed the construction schedule. Also, the choice of the stations location should consider the connections with other transportation facilities, compatibility with existing roads, future development project, conformity to structural standards etc (SPC 2002). (4) Construction Activities and Contract Type Las Vegas Monorail Project A construction team started to operate in Las Vegas almost at the same time design started. This team coordinated construction activities with the owner, provided the design team with survey information, and worked with local utilities to ensure a timely relocation of those utilities impacted by the monorail layout. The coordination between different participants was critical to the successful commissioning of the monorail (Stone, 1998). The Las Vegas monorail is using a relatively new approach to building transportation project. A private group of companies is designing and building the project for a fixed price. If the project exceeds its budget, the contractors are liable for additional costs. If the project does not open on schedule, the contractors pay a substantial penalty. In addition, the companies that build the system will operate and maintain it for 15 years with a 99% performance
  • 28. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 27 March 24, 2003 guarantee. This ensures that the people who build it have a strong financial incentive to build it right and for the long-term. This approach is called Design, Build, Operation and Maintain ------ or DBOM, which provides incentives for the life cycle cost efficiency in design and construction, and stimulate the DBOM team build a high-quality system (Weeks 2002). 6. Constructability Implementation Progress A constructability program is the application or process of a systematic optimization of the construction-related aspects of a project during the planning, design, procurement, construction, test, and start-up phases by knowledgeable, experienced construction personnel to ensure that the projects are buildable, cost effective, biddable, and maintainable. A corporate and project level constructability implementation program has already been developed by the Construction Industry Institute (CII 1993) (See figure 10). After identifying constructability issues related to the monorail project, in this section, a framework will be developed to improve monorail constructability implementation based on the roadmap in Figure 10. The focus of the developed framework is incorporating construction knowledge, and experience, as early as possible within the project life cycle and capturing that knowledge to pass onto future projects. Constructability analysis has been implemented in some monorail projects. For example, in Las Vegas Monorail Project, a construction team started operation in Las Vegas almost at the same time design started. This team coordinated construction activities with the Owner, provided the design team with surveying
  • 29. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 28 March 24, 2003 information, secured building permits, and worked with local utilities to ensure a timely relocation of those utilities impacted by the monorail layout. However, a systematic and complete constructability analysis hasn’t been seen in literature review. From the basic 17 implementation concepts listed in the above and many construction practices of existing monorail projects, we develop the guidelines for monorail project constructability program based on the road map (Figure 10): 1) Monorail Constructability must be addressed at the outset of a project The project strategy should clearly state the intention to implement a constructability program. Commitment to this strategy by the project team should be enlisted through positive leadership, clear goal setting, effective procedure development, training and support. Key constructability activities events, such as route planning, guideway structure design and traffic management, should be identified and planned into the project program, with a construction manager being appointed early in the project development phase to work with the project definition and design teams to ensure constructability is fully addressed. Reviews should be undertaken early during each key project phase as pro-active events seeking to 'design in' positive ideas, and not as reactive responses attempting to 'design out' weaknesses. It is important to recognize that as with all value management activities, the potential for achieving improved constructability
  • 30. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 29 March 24, 2003 results is highest at the outset of a project and reduce as the project progresses toward the construction phase. 2) Constructability reviews should involve all relevant participants Including personnel from planning, design, procurement, construction, commissioning, operations, vendors, and contractors, plus specialist information and service providers, all relevant participants should be included. Construction contractors selected for the project should be assessed on their strengths and weaknesses, their capabilities and competence levels. Contractor strengths should be integrated into design, procurement and construction plans, while awareness of and appropriate allowance for weaknesses should be made. This is only possible if construction contractors are identified and appointed at an early stage of the project. Contractors should be encouraged to participate in the constructability program and contribute to constructability reviews, studies, ideas and initiatives. This will maximize the benefits of contractor expertise, ensure ideas and initiatives are practical, and obtain contractor ownership and commitment within the project team.
  • 31. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 30 March 24, 2003 Figure 10 Constructability Implementation Roadmap for Monorail Project Understand constructability Objectives, methods, concepts, and barriers Perform self- assessment and barriers Assess and recognize constructability benefits Develop implementation policy Apply constructability concepts and procedures Monitor and evaluate project program effectiveness Document LL Evaluate corporate program effectiveness Modify organization and procedures; update LL databases Identify constructability Establish functional support organization and procedures Develop LL file Assemble key owner team members Define constructability objectives and measures Select project contracting strategy Secure contractors, vendors, and consultants Develop constructability team Identify and address project barriers Consult application matrix and LL file Develop constructability procedures and integrate it into project activities Commit to implementing constructability Establish corporate constructability program Plan constructability implementation Implement constructability Update corporate program Obtain constructability capabilities Corporate Program Project Program
  • 32. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 31 March 24, 2003 3) Best practice, lessons learned and construction knowledge and experience should be recorded Best practice, lessons learned, and construction knowledge and experience from previous project constructability initiatives, should be used to optimize the planning, design and construction of the current project. New ideas and innovation should be encouraged, controlled, recorded and assessed in the context of continuous improvement. Specific constructability studies, identified by the project and constructability teams, should be conducted, with the results subsequently assessed for overall project benefit. All relevant constructability ideas generated throughout the project should be recorded and assessed for their contribution to the project. A structured listing of ideas should be developed and reviewed for impact on the project. Ideas found to be of overall project benefit should be acted as constructability initiatives and implemented at the appropriate project phase. 7. Conclusion Constructability analysis is needed for monorail construction to improve efficiency, enhance safety and reducing cost. A formal constructability program is very beneficial. However, there is not a formal constructability program has been implemented in existing monorail. More research is needed to identify issues and problems in monorail construction. Integration of construction knowledge into planning, design and construction phase as early as possible could optimize the overall project.
  • 33. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 32 March 24, 2003 Reference Anderson, S. D. et al. 1999, Constructability Issues for Highway Projects, Journal of Management in Engineering, May/June, 60-68. Aoki, M. and Ishikawa, M., 1989, Urban Monorail Kokura Line in Kitakyushu, Japan, Automated People Movers II, 647-645. Construction Industry Institute, 1986, Constructability, a primer, University of Texas at Austin, Tex. Construction Industry Institute, 1993, Constructability Implementation Guide, University of Texas at Austin, Tex. EI-Razek, M. E. A. & Basha, I., M. 2001, Constructability Improvement of Bridges Using Stepping Formwork, Journal of Construction Engineering and Management, May/June, 206-213. Hoess, J.A., 1989, Self-evacuation of Bottom-supported Monorails, Automated People Movers, 496-505. Hugo, F., O’Connor, J.T. and Ward, W.Y., 1990, Highway Constructability Guide, Res.Proj. 3-6-88-1149, Ctr. Fro Transp. Res., University of Texas at Austin, Tex. Humphries, D.R., 1989 Composite Material Application for a Monorail Car Body, Automated People Mover II, 444-453. Jake, A.S., Economic Analysis of Monorail Link Between the Stratosphere Tower and Downtown Las Vegas, Automated People Movers VI, 213-223. Kartam, N. A. 1996, Making Effective Use of Construction Lessons learned in Project Life Cycle, Journal of Construction Engineering and Management, March, 14-21.
  • 34. CIV 1278 Constructability Analysis of Monorail Project Bo Wang 33 March 24, 2003 Kina, K. and Kuroshima, T., 1998, The Okinawa Urban Monorail, Automated People Movers VI, 202-213. Lindsey, H., 1998, Operational Characteristics of Urban Monorail System, Automated People Movers VI, 193-201. Mendelsohn, R., 1997, The Constructability Review Process: A Constructor’s Perspective, Journal of Management in Engineering, May/June, 17-18. Mochizuki, T., 1989, On the Extension of Urban Area and The Introduction of a New Transportation System, Automated People Movers II, 646-655. More construction for the money. 1983, Business Roundtable, New York, N.Y. Nima, M. A., M. ASCE, P.E. et al. 2002, Constructability Concepts in West Port Highway in Malaysia, Journal of Construction Engineering and Management, July/August, 348-356. Seattle Planning Commission, 2002, Position Paper Number Two Station Design and Targeted Route Issues. Stone, T.J., Kimmel, J. and Banchik, C., 1998, The Las Vegas MGM Grand to Bally’s Monorail System, Automated People Movers VI, 284-296. Weeks T., 2002, Encourage Lessons from the Vegas Monorail, the Seattle Times.