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List of Timers used:

                       Timer                     Function
                        TIM1   Horn timer/Start up horn
                        TIM2   Warm up time for conveyor in step 11
                        TIM3   11.9 min timer for Clinker feeders (1-4)
                        TIM4   1.25 min for feeders 5,6 and 7 (25 ton)
                        TIM5   30 min for the feeders to close their gates
                        TIM6   2.5 min for feeders 5,6 and 7 (50 ton)
                        TIM7   Milling/Mixing timer
                        TIM8   Preheater 3 time outside deadband timer
                        TIM9   Kiln 3 time outside deadband timer
                       TIM10   Cooler 3 time outside deadband timer
                       TIM11   Step 11 3 time outside deadband timer
                       TIM12   Storage tank 3 time outside deadband timer
                       TIM13   Silo 3 time outside deadband timer
                       TIM14   10 s timer for customer sample composition
                       TIM15   40 min timer to allow storage tank 1 to close
                       TIM16   40 min timer to allow storage tank 2 to close
                       TIM17   40 min timer to allow storage tank 3 to close
                       TIM18   40 min timer to allow storage tank 4 to close
                       TIM19   40 min timer to allow storage tank 5 to close
                       TIM20   40 min timer to allow storage tank 6 to close
                       TIM21   Measures the cycle time of the customer’s order
List of addresses used:

The following are the addresses of all the warning lights on the operator’s panel.

                    Address                                               Function
0111                                                  Kiln stopped rotating
0110                                                  Feeder 1 or 2 is open
0101                                                  Feeder # 5 is still open
0100                                                  Feeder 3 or 4 is still open
0011                                                  Feeder # 6 is still open
0010                                                  Feeder # 7 is still open
0001                                                  Kiln temp Higher than normal
1111                                                  Preheater temp higher than normal
1110                                                  Cooler’s temp higher than normal
1101                                                  One of the clinker feeders remains open
1100                                                  Mill turning too fast/too slow
1011                                                  “All storage tanks are full”
1010                                                  Preheater’s line speed is outside the deadband
                                                      limit
1001                                                  Preheter out of dead band 3 times in the past hour
1000                                                  Kiln out of dead band
10111                                                 Kiln out of dead band 3 times in the past hour
10110                                                 Cooler out of dead band
10101                                                 Cooler out of dead band 3 times in the past hour
10100                                                 Feeder out of dead band
10011                                                 Feeder out of dead band 3 times in the past hour
10010                                                 Storage conveyor out of dead band
10001                                                 Storage out of dead band 3 times in the past hour
11111                                                 Silo conveyor out of dead band
11110                                                 Silo out of dead band 3 times in the past hour
11101                                                 User input/out panel
11100                                                 Storage tank 1 remains open
11011                                                 Storage tank 2 remains open
11010                                                 Storage tank 3 remains open
11001                                                 Storage tank 4 remains open
11000                                                 Storage tank 5 remains open
11110                                                 Storage tank 6 remains open
111010                                                Storage tank 1 valve needs replacement
110010                                                Storage tank 2 valve needs replacement
111111                                                Storage tank 3 valve needs replacement
111000                                                Storage tank 4 valve needs replacement
110000                                                Storage tank 5 valve needs replacement
100000                                                Storage tank 6 valve needs replacement
List of Data Register addresses:

                    Address                           Function
                       DR11        An order of clinker + gypsum
                       DR00        Order received
                       DR12        An order of Clinker + Slag
                       DR13        An order of Clinker + Flyash
                       DR14        Load weight of pickup location #1
                       DR15        Load weight of pickup location #2
                       DR16        Load weight of pickup location #3
                       DR17        Load weight of pickup location #4
                       DR18        Sum of weight load locations 1 +2
                       DR19        Sum of weight load locations 3 + 4
                       DR20        Total weight in Tons
                       DR21        Total weight in Kilograms
                       DR22        Total weight in lbs

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List of timers used

  • 1. List of Timers used: Timer Function TIM1 Horn timer/Start up horn TIM2 Warm up time for conveyor in step 11 TIM3 11.9 min timer for Clinker feeders (1-4) TIM4 1.25 min for feeders 5,6 and 7 (25 ton) TIM5 30 min for the feeders to close their gates TIM6 2.5 min for feeders 5,6 and 7 (50 ton) TIM7 Milling/Mixing timer TIM8 Preheater 3 time outside deadband timer TIM9 Kiln 3 time outside deadband timer TIM10 Cooler 3 time outside deadband timer TIM11 Step 11 3 time outside deadband timer TIM12 Storage tank 3 time outside deadband timer TIM13 Silo 3 time outside deadband timer TIM14 10 s timer for customer sample composition TIM15 40 min timer to allow storage tank 1 to close TIM16 40 min timer to allow storage tank 2 to close TIM17 40 min timer to allow storage tank 3 to close TIM18 40 min timer to allow storage tank 4 to close TIM19 40 min timer to allow storage tank 5 to close TIM20 40 min timer to allow storage tank 6 to close TIM21 Measures the cycle time of the customer’s order
  • 2. List of addresses used: The following are the addresses of all the warning lights on the operator’s panel. Address Function 0111 Kiln stopped rotating 0110 Feeder 1 or 2 is open 0101 Feeder # 5 is still open 0100 Feeder 3 or 4 is still open 0011 Feeder # 6 is still open 0010 Feeder # 7 is still open 0001 Kiln temp Higher than normal 1111 Preheater temp higher than normal 1110 Cooler’s temp higher than normal 1101 One of the clinker feeders remains open 1100 Mill turning too fast/too slow 1011 “All storage tanks are full” 1010 Preheater’s line speed is outside the deadband limit 1001 Preheter out of dead band 3 times in the past hour 1000 Kiln out of dead band 10111 Kiln out of dead band 3 times in the past hour 10110 Cooler out of dead band 10101 Cooler out of dead band 3 times in the past hour 10100 Feeder out of dead band 10011 Feeder out of dead band 3 times in the past hour 10010 Storage conveyor out of dead band 10001 Storage out of dead band 3 times in the past hour 11111 Silo conveyor out of dead band 11110 Silo out of dead band 3 times in the past hour 11101 User input/out panel 11100 Storage tank 1 remains open 11011 Storage tank 2 remains open 11010 Storage tank 3 remains open 11001 Storage tank 4 remains open 11000 Storage tank 5 remains open 11110 Storage tank 6 remains open 111010 Storage tank 1 valve needs replacement 110010 Storage tank 2 valve needs replacement 111111 Storage tank 3 valve needs replacement 111000 Storage tank 4 valve needs replacement 110000 Storage tank 5 valve needs replacement 100000 Storage tank 6 valve needs replacement
  • 3. List of Data Register addresses: Address Function DR11 An order of clinker + gypsum DR00 Order received DR12 An order of Clinker + Slag DR13 An order of Clinker + Flyash DR14 Load weight of pickup location #1 DR15 Load weight of pickup location #2 DR16 Load weight of pickup location #3 DR17 Load weight of pickup location #4 DR18 Sum of weight load locations 1 +2 DR19 Sum of weight load locations 3 + 4 DR20 Total weight in Tons DR21 Total weight in Kilograms DR22 Total weight in lbs