The document lists various timers, addresses, and data registers used in a cement production process. It includes 21 timers that control functions like horn timing, conveyor warming, clinker feeding, milling/mixing, and allowing storage tanks to close. It also lists addresses for warning lights indicating status of the kiln, feeders, temperatures, and storage tanks. Finally, it outlines 22 data register addresses that track information like order types, weights, and total production metrics.
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List of timers used
1. List of Timers used:
Timer Function
TIM1 Horn timer/Start up horn
TIM2 Warm up time for conveyor in step 11
TIM3 11.9 min timer for Clinker feeders (1-4)
TIM4 1.25 min for feeders 5,6 and 7 (25 ton)
TIM5 30 min for the feeders to close their gates
TIM6 2.5 min for feeders 5,6 and 7 (50 ton)
TIM7 Milling/Mixing timer
TIM8 Preheater 3 time outside deadband timer
TIM9 Kiln 3 time outside deadband timer
TIM10 Cooler 3 time outside deadband timer
TIM11 Step 11 3 time outside deadband timer
TIM12 Storage tank 3 time outside deadband timer
TIM13 Silo 3 time outside deadband timer
TIM14 10 s timer for customer sample composition
TIM15 40 min timer to allow storage tank 1 to close
TIM16 40 min timer to allow storage tank 2 to close
TIM17 40 min timer to allow storage tank 3 to close
TIM18 40 min timer to allow storage tank 4 to close
TIM19 40 min timer to allow storage tank 5 to close
TIM20 40 min timer to allow storage tank 6 to close
TIM21 Measures the cycle time of the customer’s order
2. List of addresses used:
The following are the addresses of all the warning lights on the operator’s panel.
Address Function
0111 Kiln stopped rotating
0110 Feeder 1 or 2 is open
0101 Feeder # 5 is still open
0100 Feeder 3 or 4 is still open
0011 Feeder # 6 is still open
0010 Feeder # 7 is still open
0001 Kiln temp Higher than normal
1111 Preheater temp higher than normal
1110 Cooler’s temp higher than normal
1101 One of the clinker feeders remains open
1100 Mill turning too fast/too slow
1011 “All storage tanks are full”
1010 Preheater’s line speed is outside the deadband
limit
1001 Preheter out of dead band 3 times in the past hour
1000 Kiln out of dead band
10111 Kiln out of dead band 3 times in the past hour
10110 Cooler out of dead band
10101 Cooler out of dead band 3 times in the past hour
10100 Feeder out of dead band
10011 Feeder out of dead band 3 times in the past hour
10010 Storage conveyor out of dead band
10001 Storage out of dead band 3 times in the past hour
11111 Silo conveyor out of dead band
11110 Silo out of dead band 3 times in the past hour
11101 User input/out panel
11100 Storage tank 1 remains open
11011 Storage tank 2 remains open
11010 Storage tank 3 remains open
11001 Storage tank 4 remains open
11000 Storage tank 5 remains open
11110 Storage tank 6 remains open
111010 Storage tank 1 valve needs replacement
110010 Storage tank 2 valve needs replacement
111111 Storage tank 3 valve needs replacement
111000 Storage tank 4 valve needs replacement
110000 Storage tank 5 valve needs replacement
100000 Storage tank 6 valve needs replacement
3. List of Data Register addresses:
Address Function
DR11 An order of clinker + gypsum
DR00 Order received
DR12 An order of Clinker + Slag
DR13 An order of Clinker + Flyash
DR14 Load weight of pickup location #1
DR15 Load weight of pickup location #2
DR16 Load weight of pickup location #3
DR17 Load weight of pickup location #4
DR18 Sum of weight load locations 1 +2
DR19 Sum of weight load locations 3 + 4
DR20 Total weight in Tons
DR21 Total weight in Kilograms
DR22 Total weight in lbs