Knitcon Solution Pvt. Ltd. is one of the best Wheat Flour Handling Systems & equipment manufacturer -provider in Pune, India. Customized Solution Provider.
In India's wheat flour handling system business, Knitcon Solutions Pvt. Ltd is a leader in the provision of top-notch solutions. Team Knitcons recognizes that each business is distinct, which is why we approach our service with a personalized approach.
Our team works hard with each customer to fully grasp their unique demands and requirements before customizing our solutions. We have the knowledge and capabilities to provide the ideal solution, whether you need a full wheat flour handling system or just a single part. We have faith in our ability to present the ideal answer for your company's
requirements. Get in touch with us right now to find out more about how we can help your company succeed.
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Wheat flour Handling Solution
1. Wheat flour handling System in India
Wheat flour handling equipment provider in India: Knitcons
Wheat flour handling system is an important aspect of the food
industry in India. India is the second-largest producer of wheat in the
world, and as a result, the country has a significant wheat flour
processing industry. We all knows that Wheat flour is an important
source of carbohydrates. It is the leading source of vegetable proteins,
having a protein content of about 13%, which is relatively high
compared to other major cereals. In particular, the unique properties of
the gluten protein fraction allow the processing of wheat flour to
produce bread, other baked goods, noodles and pasta, and a range of
functional ingredients.
In India, 65% of the population consumes wheat flour, making it the
second most important staple food after rice, and this number is
anticipated to rise further due to changes in dietary preferences. A
fundamental raw ingredient, wheat is employed in numerous areas of the
food business. Wheat is a basic raw material used in many different
sectors of the food industry.
2.
3. Exploring the Multi-Step Process of Wheat Flour Handling in
India
Wheat flour handling involves several steps, including
transportation, storage, and processing. Let's analyze a few
crucial steps.
A] Wheat Flour Transportation:
Transportation is the first step in the wheat flour handling
system. In this process, Tanker Loading and Unloading
System plays a major role. because they are efficient, safe, and
hygienic as well. The closed system reduces the risk of
contamination and spillage, ensuring that the wheat flour arrives
at its destination in the same condition as when it was loaded.
i) Flour Tanker Loading System:
The tanker truck arrives at the wheat flour mill or storage
facility and is positioned at the loading point. A loading arm or
hose is connected to the tanker, and wheat flour is pumped into
the tanker from the mill or storage facility. The loading process
is monitored to ensure that the tanker is not overfilled.
ii) Flour Tanker Unloading system:
The tanker truck arrives at the destination (e.g., a bakery or food
processing plant) and is positioned at the unloading point. The
tanker is connected to a discharge hose, and the wheat flour is
pumped out and into the plant's storage silos or processing
equipment.
4.
5. B] Wheat Flour Storage Silos:
After transportation, wheat flour is stored in silos or storage
containers before it is used in the bakery or food processing
plant. The storage containers used in India are typically made of
steel or concrete and are designed to prevent contamination and
protect the wheat flour from moisture and pests.
c] Wheat Flour Processing:
The processing of wheat flour involves several steps, including
sifting, blending, and packaging. The wheat flour is sifted to
remove any impurities and ensure uniformity in the texture of
the flour. The flour is then blended with other ingredients, such
as yeast and sugar, to make dough. The dough is then processed
into various baked goods, such as bread, biscuits, and cakes.
The Function of Pneumatic Conveying Systems in Wheat
Handling Equipment
Pneumatic conveying systems are frequently employed in
India's wheat flour handling system because of their
effectiveness, dependability, and hygienic operation. Materials
can be moved quickly and effectively using air pressure in
pneumatic conveying systems. In the quick-paced atmosphere of
a bakery or food processing facility, this means that ingredients
like flour can be delivered swiftly from one place to another.
In addition to being enclosed, pneumatic conveying systems
allow for hygienic operation. In the food business, where
6. cleanliness is crucial to preventing contamination and ensuring
food safety, this is significant.
Pneumatic conveying is chosen depending on site-specific
factors. The finest kind of pneumatic conveying system for the
use of wheat flour is a lean-phase pneumatic system, also
known as a dilute-phase pneumatic system.
7. There are two types of dilute-phase pneumatic system
Positive Pressure Type:
Positive pressure systems are used to transport bulk goods over
medium distances with a higher capacity than hoover systems
since they operate above atmospheric pressure.
With diverter valves, multiple destination deliveries, one after
the other, can be arranged easily with positive pressure systems.
Moreover, many input points into a single line can be offered to
guarantee proper air quantity, valve selection, and customized
conveyance Rotary air lock valves.
Vacuum/Suction/Negative Pressure Type:
Negative pressure conveying systems operate with air pressures
below atmospheric pressure. The material is drawn into the air
stream through a suction tool or the Rotary Airlock Valve
(RAL) by applying hoover pressure at the desired location. The
benefit of internal gas leakage is that atmospheric dust injection
is all but eliminated.
8.
9. A negative pressure system is critical for toxic and explosive
materials, and these materials can operate without a closed
system, provided adequate safety measures like exhaust venting
are taken care of.
Operations for processing wheat flour
Unloading
Transferring
Storage
Screening
Classifying
Magnetic separation
Conveying
Blending
Advantages
Free
Since it is in powder form, no chance of
Low air pressure
Conveying Challenges
Hygroscopic in nature, maintain plant humidity under set
conditions.
Can be sticky on the absorption of
Need to separate from air using a suitable filter.
can catch fire
10. Benefits
Can be picked up from multiple points and conveyed to
multiple
Reduction in batch time and process
Low Operating Cost as Air Consumption Is
can be designed to meet any
Safe way of dust free
Applications
Food Industry
Bakery Industry
Confectionary Industry
Biscuit Industry
11. In India's wheat flour handling system business, Knitcon
Solutions Pvt. Ltd is a leader in the provision of top-notch
solutions. Team Knitcons recognizes that each business is
distinct, which is why we approach our service with a
personalized approach.
Our team works hard with each customer to fully grasp their
unique demands and requirements before customizing our
solutions. We have the knowledge and capabilities to provide
the ideal solution, whether you need a full wheat flour handling
system or just a single part. We have faith in our ability to
present the ideal answer for your company's requirements. Get
in touch with us right now to find out more about how we
can help your company succeed.