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Q/C & Standardization of Herbal Drugs
by
Dr.N.Anandavally
The World Health Organization (WHO)
estimates?
4 billion people use herbal medicine.
Herbal medicine is a major component
of all traditional medicine
 Ayurvedic  Homeopathic
 Naturopathic  Native American Indian Medicine
WHAT IS A STANDARDIZED
HERBAL DRUG?
A standardized extract means that the
manufacturer has verified that the active
ingredient believed to be present in the
herb is present in the preparation and that
the potency and the amount of the active ingredient
is assured in the preparation.
The action of the herb may be from a number of constituents
and not from just one or two ingredients.
119 plant-derived
medicines are used in
modern medicine.
Major pharmaceutical
companies are
now on research on
plant materials for
their potential
medicinal value.
WHO note that
Q/C & Standardization of Herbal Drugs
Today in USA
• Herbal products could be marketed
only as Food Supplements.
• A herb manufacture could make no
Health Claims without FDA
approvals.
Q/C & Standardization of Herbal
Drugs
Role of EU
• The drug Regulation is very hospitable to
market natural remedies.
• Less time to approve medicine as safe &
effective-particularly for substances with a long
use history.
• Follows WHO Guidelines which states that
a substance’s historical use is a valid way to
document safety and efficacy in the absence of
scientific evidence to the contrary.
Herbal is a word of high value now
HERBAL DRUG/NATURAL FOODS
A BIG BUSINESS
Q/C & Standardization of Herbal
Drugs
Ayurvedic or Herbal
Food Supplement
trade is on an increase
nationally as well as
internationally
Q/C & Standardization of Herbal Drugs
Drugs & Foods are under the control of MOH.
The GMP application in Drug is fully in place in
India
Q/C & Standardization of Herbal Drugs
Corrective Actions are taken under the ‘Act’
when any batch of drug fails during
inspection
Q/C & Standardization of Herbal
Drugs
For Herbal Food Supplements
All laws & Regulations in respect of Foods are applicable
PFA,FD & C Act, Japanese Quarantine etc.
REGULATIONS
• EU DIRECTIVES
• US FDA 21 CFR 19 VOLUMES
• HACCP –21 CFR –1240
• FPLA
• NLEA
IN ALL THESE AN INCREASE IN DEMAND FOR
Agreed inspection & examination procedures &
certification by governments of exporting countries for
product & process compliance with their
REGULATIONS
Herbal Food Supplements
What is the basis of these Rules?
Foods shall not be adulterated
What is Adulteration?
Adulteration is mixing up
of a food supplement
with a harmful
/objectionable /disease
producing chemical or
product or micro
organism.
Q: Is the Product Safe Today?
Poisoning Outbreaks are
on the Increase …
Indian Express
April 1997
1993 December
Marriage Party – Near Cochin
Food poisoning for those consumed Non Veg food
Veg food – No Problem
Malayala Manorama - 31st March, 1999
100 people who participated in a marriage feast near
Calicut had food poisoning
Responsible item - Fish Curry
WHAT ARE THE LEARNING EXPERIENCES
FROM THESE INCIDENCES?
• Product Safety has to be our
priority in an overall quality
assurance system in the
industry and regulatory bodies.
• Most of these incidences are
controllable if we apply
rigorously principles of Hygiene
including HACCP
WHAT IS THE SOLUTION
HACCP
HAZARD ANALYSIS CRITICAL CONTROL
POINT
HACCP
HACCP is now recognized as a benchmark
in the International
Inspection system under
Codex Alimentarius Commission (CAC)
the Global Standard making body.
HACCP IS
• PREVENTIVE AND PROACTIVE
• SCIENCE BASED
• SYSTEMATIC
• FLEXIBLE
• COST EFFECTIVE
• MULTI-DISCIPLINARY
• INDUSTRIES LEAD ROLE
• GOVERNMENT FACILITATES
HACCP IS
• PRODUCT SPECIFIC
• PROCESS SPECIFIC
• LOCATION SPECIFIC
• COUNTRY SPECIFIC
H
A C
C P
HAZARD
•A BIOLOGICAL, CHEMICAL OR
PHYSICALAGENT IN, OR
CONDITION OF, FOOD SUPPLIMENT
WITH THE POTENTIAL TO CAUSE
AN ADVERSE HEALTH EFFECT.
HAZARD ANALYSIS
THE PROCESS OF COLLECTING AND
EVALUATING INFORMATION ON HAZARDS
AND CONDITIONS LEADING TO THEIR
PRESENCE TO DECIDE WHICH ARE
SIGNIFICANT FOR SAFETY AND
THEREFORE SHOULD BE ADDRESSED IN
THE HACCP PLAN.
HACCP PLAN
A DOCUMENT SHOWING THE CONTROL
OF IDENTIFIED SIGNIFICANT HAZARD
TO AN ACCEPTABLE LEVEL
HACCP IS NOT A ZERO-
RISK SYSTEM
IT MINIMIZES
THE RISK OF FOOD-SAFETY
HAZARDS
UNDERSTANDING
HACCP
IN IT’S
TRUE SENSE IS
FUNDAMENTAL
TO IT’S
APPLICATION AND
IT IS A
LEARNING PROCESS
BASE OF HACCP
(PRE-REQUISITES)
• PRODUCT
IDENTIFICATION(CODING)
COMPLY WITH AND MONITOR GMPs
21 CFR PART 110
SANITATION, CLEANING
&
MAINTENANCE
AIMED AT SAFE FOODS
ALL ARE PRPs & NOT CCPs
BASE OF HACCP
(PRE-REQUISITES)
• SSOPs-SANITATION STANDARDS OPERATING
PROCEDURES
• PROCESSOR-SHOULD HAVE & IMPLEMENT A
WRITTEN SSOP PLAN
• PROCESSOR-SHALL MONITOR THE SANITATION
CONDITIONS & PLANS
• PROCESSOR-SHALL CORRECT INSANITARY
CONDITIONS
• PROCESSOR SHALL MAINTAIN RECODS
FOOD SAFETY CONTROL
HACCP
SSOP
G.M.P
ANTICIPATING
HAZARDS
IS THE KEY
TO PREVENT THEM
WHAT ARE THESE HAZARDS?
• BIOLOGICAL HAZARDS
• CHEMICAL HAZARDS
• PHYSICAL HAZARDS
BIOLOGICAL HAZARDS
• SALMONELLA
• CLOSTRIDIUM BOTULINUM
• VIBRIO CHOLERA
OR
THEIR TOXINS
CHEMICAL HAZARDS
• ENVIRONMENTAL
• CONTAMINANTS
• ADDITIVES
• PRESERVATIVES
PHYSICAL HAZARS
• GLASS
• METAL
• PLASTIC
Assemble the HACCP Team
Describe the product
Identify intended use
Construct flow diagram
On-site verification of flow diagram
List all potential hazards conduct a hazard analysis. Determine control measures
Determine CCPs and describe the measures to control the hazards
Establish critical limit for the control measure at each C C P
Establish corrective action for deviations that may occur
Establish verification procedures
Establish record keeping and documentation
Establish a monitoring system for each C C P
12 STEPS OF
HACCP
WHO SHALL BE RESPONSIBLE?
THE PROCESSOR
• THE PROCESSOR SHALL
UPGRADE THE FACILITY
• DESIGN HACCP SYSTEM
• IMPLEMENTATION
&
• DOCUMENTATION
ROLE OF GOVERNMENT
• CHANGE FROM TRADITIONAL INSPECTION
• FACILITATE HACCP APPLICATION
• PROVIDE GUARANTEE TO REGULATORS &
CONSUMERS
“PRODUCT SAFE “& “PRODUCT SMART”
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Product Description wrongly written
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Un-Scientific Hazard Identification
Lack of knowledge on hazards-Filth
Lack of knowledge on Microbiology
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Improper CCP Determination
which leads to poor application of
Verification & Unreliable records
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Improper & Inadequate
CRITICAL LIMITS
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Confusion between
&
Audit Verification
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
HACCP Certification
Many ISO - No Accreditation
HACCP CERTIFICATE
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Improper Monitoring
Metal Detector
once in 2 hours
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Inadequate & untimely
Corrective Actions
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
No Verification procedures in place
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
In adequate/In accurate
Record keeping/Documentation
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Lack of Unbiased
Auditors
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Lack of Training
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Lack of Verification Schedule &
Procedures/Agenda & Records
PROBLEMS IN HACCP APPROACH IN
OUR COUNTRY
Lack of Records-No Name on
records & Location
HACCP STUDY TIPS
• Use disciplined approach
• Don’t make assumptions
• Challenge beliefs
• Discuss Non-hierarchial
• Don’t rush
• Set deadlines for comments
• Team leader should moderate not
dominate
REQUIREMENTS FOR A
SUCCESSFUL HACCP SYSTEM
• MANAGEMENT COMMITMENT
• PLANT DESIGN AS PER GMP
• INSECT AND PEST CONTROL
• HYGIENE AND SANITATION
• TRAINED PERSONNEL
FUTURE CHALLENGES
PRESSURE FROM CODEX / WTO
• ON HACCP APPLICATION
• HACCP BASED ON RISK
ASSESSMENT
• EMERGING HAZARDS
• HACCP SYSTEM DESIGINED
SHALL BE
DYANMIC & LIVING
NOT A PAPER PROGRAMME
HACCP COULD BE
INTEGRATED TO ANY
QUALITY SYSTEM
APPLIED FROM
“FARM TO FORK”
FACING REALITY
• HACCP IS AN ESSENTIAL
STRATEGY AIMING AT
CONTROL FOOD HANDLING,
PROCESSING AND MARKETING
BOTH, FOR EXPORT AND
DOMESTIC MARKETS
• TRAINING IS THE BACKBONE
IN THE LEARNING PROCESS
`
THE NEW CHALLENGE
• SHIFTED RESPONSIBILITY TO
PROCESSOR
• DOCUMENTATION TO
DEMONSTRATE EFFECTIVE
IMPLEMENTATION OF FOOD SAFETY
PROGRAMMES TO AUDIT
INSPECTORS OF FOOD CONTROL
AGENCIES
EFFECTIVE WAY TO MEET
CHALLENGES
• COLLBORATIVE EFFORTS
• COMMITTMENT FROM BOTH
INDUSTRY AND REGULATORS
• TRAINING
H
A C
C P
BENEFITS
• COST EFFECTIVE
• BETTER UNDERSTANDING BETWEEN
BUYER, SELLER, GOVERNMENT & R&D
• REDUCE END PRODUCT INSPECTION
• BETTER PRICE FOR BETTER QUALITY
AND SAFE PRODUCT
• IMAGE-ENHANCEMENT OF INDUSTRY &
COUNTRY
• LANGUAGE OF SAFETY
“TO RAISE NEW QUESTIONS
NEW POSSIBILITIES
TO REGARD OLD PROBLEMS FROM A
NEW ANGLE
REQUIRES CREATIVE IMAGINATION
AND ADVANCEMENT IN SCIENCE”.
ALBERT EINSTEIN
HACCP
WE MUST DO THIS
OTHERWISE
“HAVE A CUP OF COFFEE & PRAY”
T
h
a
n
k
Y
o
u

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haccp.ppt

  • 1. Q/C & Standardization of Herbal Drugs by Dr.N.Anandavally
  • 2. The World Health Organization (WHO) estimates? 4 billion people use herbal medicine. Herbal medicine is a major component of all traditional medicine  Ayurvedic  Homeopathic  Naturopathic  Native American Indian Medicine
  • 3. WHAT IS A STANDARDIZED HERBAL DRUG? A standardized extract means that the manufacturer has verified that the active ingredient believed to be present in the herb is present in the preparation and that the potency and the amount of the active ingredient is assured in the preparation. The action of the herb may be from a number of constituents and not from just one or two ingredients.
  • 4. 119 plant-derived medicines are used in modern medicine. Major pharmaceutical companies are now on research on plant materials for their potential medicinal value. WHO note that
  • 5. Q/C & Standardization of Herbal Drugs Today in USA • Herbal products could be marketed only as Food Supplements. • A herb manufacture could make no Health Claims without FDA approvals.
  • 6. Q/C & Standardization of Herbal Drugs Role of EU • The drug Regulation is very hospitable to market natural remedies. • Less time to approve medicine as safe & effective-particularly for substances with a long use history. • Follows WHO Guidelines which states that a substance’s historical use is a valid way to document safety and efficacy in the absence of scientific evidence to the contrary.
  • 7. Herbal is a word of high value now
  • 9. Q/C & Standardization of Herbal Drugs Ayurvedic or Herbal Food Supplement trade is on an increase nationally as well as internationally
  • 10. Q/C & Standardization of Herbal Drugs Drugs & Foods are under the control of MOH. The GMP application in Drug is fully in place in India
  • 11. Q/C & Standardization of Herbal Drugs Corrective Actions are taken under the ‘Act’ when any batch of drug fails during inspection
  • 12. Q/C & Standardization of Herbal Drugs For Herbal Food Supplements All laws & Regulations in respect of Foods are applicable PFA,FD & C Act, Japanese Quarantine etc.
  • 13. REGULATIONS • EU DIRECTIVES • US FDA 21 CFR 19 VOLUMES • HACCP –21 CFR –1240 • FPLA • NLEA IN ALL THESE AN INCREASE IN DEMAND FOR Agreed inspection & examination procedures & certification by governments of exporting countries for product & process compliance with their REGULATIONS
  • 14. Herbal Food Supplements What is the basis of these Rules? Foods shall not be adulterated
  • 15. What is Adulteration? Adulteration is mixing up of a food supplement with a harmful /objectionable /disease producing chemical or product or micro organism.
  • 16. Q: Is the Product Safe Today?
  • 17. Poisoning Outbreaks are on the Increase …
  • 19. 1993 December Marriage Party – Near Cochin Food poisoning for those consumed Non Veg food Veg food – No Problem
  • 20. Malayala Manorama - 31st March, 1999 100 people who participated in a marriage feast near Calicut had food poisoning Responsible item - Fish Curry
  • 21.
  • 22. WHAT ARE THE LEARNING EXPERIENCES FROM THESE INCIDENCES? • Product Safety has to be our priority in an overall quality assurance system in the industry and regulatory bodies. • Most of these incidences are controllable if we apply rigorously principles of Hygiene including HACCP
  • 23. WHAT IS THE SOLUTION HACCP
  • 24. HAZARD ANALYSIS CRITICAL CONTROL POINT
  • 25. HACCP HACCP is now recognized as a benchmark in the International Inspection system under Codex Alimentarius Commission (CAC) the Global Standard making body.
  • 26. HACCP IS • PREVENTIVE AND PROACTIVE • SCIENCE BASED • SYSTEMATIC • FLEXIBLE • COST EFFECTIVE • MULTI-DISCIPLINARY • INDUSTRIES LEAD ROLE • GOVERNMENT FACILITATES
  • 27. HACCP IS • PRODUCT SPECIFIC • PROCESS SPECIFIC • LOCATION SPECIFIC • COUNTRY SPECIFIC H A C C P
  • 28. HAZARD •A BIOLOGICAL, CHEMICAL OR PHYSICALAGENT IN, OR CONDITION OF, FOOD SUPPLIMENT WITH THE POTENTIAL TO CAUSE AN ADVERSE HEALTH EFFECT.
  • 29. HAZARD ANALYSIS THE PROCESS OF COLLECTING AND EVALUATING INFORMATION ON HAZARDS AND CONDITIONS LEADING TO THEIR PRESENCE TO DECIDE WHICH ARE SIGNIFICANT FOR SAFETY AND THEREFORE SHOULD BE ADDRESSED IN THE HACCP PLAN.
  • 30. HACCP PLAN A DOCUMENT SHOWING THE CONTROL OF IDENTIFIED SIGNIFICANT HAZARD TO AN ACCEPTABLE LEVEL
  • 31. HACCP IS NOT A ZERO- RISK SYSTEM IT MINIMIZES THE RISK OF FOOD-SAFETY HAZARDS
  • 32. UNDERSTANDING HACCP IN IT’S TRUE SENSE IS FUNDAMENTAL TO IT’S APPLICATION AND IT IS A LEARNING PROCESS
  • 33. BASE OF HACCP (PRE-REQUISITES) • PRODUCT IDENTIFICATION(CODING) COMPLY WITH AND MONITOR GMPs 21 CFR PART 110 SANITATION, CLEANING & MAINTENANCE AIMED AT SAFE FOODS ALL ARE PRPs & NOT CCPs
  • 34. BASE OF HACCP (PRE-REQUISITES) • SSOPs-SANITATION STANDARDS OPERATING PROCEDURES • PROCESSOR-SHOULD HAVE & IMPLEMENT A WRITTEN SSOP PLAN • PROCESSOR-SHALL MONITOR THE SANITATION CONDITIONS & PLANS • PROCESSOR-SHALL CORRECT INSANITARY CONDITIONS • PROCESSOR SHALL MAINTAIN RECODS FOOD SAFETY CONTROL HACCP SSOP G.M.P
  • 36. WHAT ARE THESE HAZARDS? • BIOLOGICAL HAZARDS • CHEMICAL HAZARDS • PHYSICAL HAZARDS
  • 37. BIOLOGICAL HAZARDS • SALMONELLA • CLOSTRIDIUM BOTULINUM • VIBRIO CHOLERA OR THEIR TOXINS
  • 38. CHEMICAL HAZARDS • ENVIRONMENTAL • CONTAMINANTS • ADDITIVES • PRESERVATIVES
  • 39. PHYSICAL HAZARS • GLASS • METAL • PLASTIC
  • 40. Assemble the HACCP Team Describe the product Identify intended use Construct flow diagram On-site verification of flow diagram List all potential hazards conduct a hazard analysis. Determine control measures Determine CCPs and describe the measures to control the hazards Establish critical limit for the control measure at each C C P Establish corrective action for deviations that may occur Establish verification procedures Establish record keeping and documentation Establish a monitoring system for each C C P 12 STEPS OF HACCP
  • 41. WHO SHALL BE RESPONSIBLE? THE PROCESSOR • THE PROCESSOR SHALL UPGRADE THE FACILITY • DESIGN HACCP SYSTEM • IMPLEMENTATION & • DOCUMENTATION
  • 42. ROLE OF GOVERNMENT • CHANGE FROM TRADITIONAL INSPECTION • FACILITATE HACCP APPLICATION • PROVIDE GUARANTEE TO REGULATORS & CONSUMERS “PRODUCT SAFE “& “PRODUCT SMART”
  • 43. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Product Description wrongly written
  • 44. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Un-Scientific Hazard Identification Lack of knowledge on hazards-Filth Lack of knowledge on Microbiology
  • 45. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Improper CCP Determination which leads to poor application of Verification & Unreliable records
  • 46. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Improper & Inadequate CRITICAL LIMITS
  • 47. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Confusion between & Audit Verification
  • 48. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY HACCP Certification Many ISO - No Accreditation HACCP CERTIFICATE
  • 49. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Improper Monitoring Metal Detector once in 2 hours
  • 50. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Inadequate & untimely Corrective Actions
  • 51. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY No Verification procedures in place
  • 52. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY In adequate/In accurate Record keeping/Documentation
  • 53. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Lack of Unbiased Auditors
  • 54. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Lack of Training
  • 55. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Lack of Verification Schedule & Procedures/Agenda & Records
  • 56. PROBLEMS IN HACCP APPROACH IN OUR COUNTRY Lack of Records-No Name on records & Location
  • 57. HACCP STUDY TIPS • Use disciplined approach • Don’t make assumptions • Challenge beliefs • Discuss Non-hierarchial • Don’t rush • Set deadlines for comments • Team leader should moderate not dominate
  • 58. REQUIREMENTS FOR A SUCCESSFUL HACCP SYSTEM • MANAGEMENT COMMITMENT • PLANT DESIGN AS PER GMP • INSECT AND PEST CONTROL • HYGIENE AND SANITATION • TRAINED PERSONNEL
  • 59. FUTURE CHALLENGES PRESSURE FROM CODEX / WTO • ON HACCP APPLICATION • HACCP BASED ON RISK ASSESSMENT • EMERGING HAZARDS • HACCP SYSTEM DESIGINED SHALL BE DYANMIC & LIVING NOT A PAPER PROGRAMME
  • 60. HACCP COULD BE INTEGRATED TO ANY QUALITY SYSTEM APPLIED FROM “FARM TO FORK”
  • 61. FACING REALITY • HACCP IS AN ESSENTIAL STRATEGY AIMING AT CONTROL FOOD HANDLING, PROCESSING AND MARKETING BOTH, FOR EXPORT AND DOMESTIC MARKETS • TRAINING IS THE BACKBONE IN THE LEARNING PROCESS `
  • 62. THE NEW CHALLENGE • SHIFTED RESPONSIBILITY TO PROCESSOR • DOCUMENTATION TO DEMONSTRATE EFFECTIVE IMPLEMENTATION OF FOOD SAFETY PROGRAMMES TO AUDIT INSPECTORS OF FOOD CONTROL AGENCIES
  • 63. EFFECTIVE WAY TO MEET CHALLENGES • COLLBORATIVE EFFORTS • COMMITTMENT FROM BOTH INDUSTRY AND REGULATORS • TRAINING H A C C P
  • 64. BENEFITS • COST EFFECTIVE • BETTER UNDERSTANDING BETWEEN BUYER, SELLER, GOVERNMENT & R&D • REDUCE END PRODUCT INSPECTION • BETTER PRICE FOR BETTER QUALITY AND SAFE PRODUCT • IMAGE-ENHANCEMENT OF INDUSTRY & COUNTRY • LANGUAGE OF SAFETY
  • 65. “TO RAISE NEW QUESTIONS NEW POSSIBILITIES TO REGARD OLD PROBLEMS FROM A NEW ANGLE REQUIRES CREATIVE IMAGINATION AND ADVANCEMENT IN SCIENCE”. ALBERT EINSTEIN
  • 66. HACCP WE MUST DO THIS OTHERWISE “HAVE A CUP OF COFFEE & PRAY”