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FORECAST OF FOREST
BIOMASS SUPPLY CHAIN…
Karttunen K., Aalto M., Korpinen O-J., Föhr J. & Ranta T.
50th International Symposium on Forestry Mechanization Brasov, Romania,
25th – 29th September 2017
Background and aim
Data & Methods
Regional
Local
Entrepreneur
Results
Discussion & Conclusion
Content
National level statistics and studies are available, but what if we want
more detailed information…
Backgroud:
“Impact of forest sector on regional economy of South Savo in Finland -Future
vision on 2020 century” project :
Karttunen et al. 2016. Future need of forest biomass supply chains at the
regional level of South Savo in Finland. Formec 2016, Poland.
• Aim of the study was to measure the future need of alternative forest
biomass supply chains at the regional level
Project material: https://www.researchgate.net/project/Impact-of-forest-
sector-on-regional-economy-of-South-Savo-in-Finland-Future-vision-on-
2020-century
“Novel” aim:
Karttunen et al. 2017. Forecast of Forest Biomass Supply Chain Capacity
and Efficiency at the Regional, Local and Entrepreneur Level in Finland.
Formec 2017, Romania.
• Aim and idea of the study was to develop methods to estimate and
forecast the need of supply chains at regional, local and
entrepreneur level
Background and aim
Province of South-Savo in Eastern Finland
South-Savo
province
Other
provinces
Two centralized areas for
saw and plywood mills
Centralized (CHP) and
decentralized power plants
Pulp, paper and carton mills
are located outside of region
Wood demand ~3.1 M.m3 vs. wood supply ~7.4 M.m3 (2016)
is one of the most important wood supply area in Finland!
Regional level
Forest data: NFI11 data & forest management simulations (regional supply potential), [LUKE]
Supply analysis: Agent-based simulation model
• BAU: year 2015 regional demand statistics without changes
• 1 SCE: year 2015… + Sawmill in 2020
• 2 SCE: year 2015… + Biocoal pellet factory in 2020
• 3 SCE: year 2015… + Investments together in 2020
Local level
Forest data: Site-dependent analysis using ”Biomassa-Atlas” [LUKE]
Supply analysis: Agent-based simulation model
• 1 CASE: Sawmill demand (2015-2030)
• 2 CASE: Biocoal pellet factory demand
Entrepreneur level
Forest data: ?
Supply analysis: System dynamics
• CASE: Biocoal pellet factory´s demand for forest biomass procurement system
Supply chain entrepreneur level information
• More detailed time scales and variances (5 years -> 1 year -> 1 day -> 1 hour)
DATA & METHODS
DATA & METHODS (Regional level)
Forest data (Karttunen et al 2017: http://urn.fi/URN:ISBN:978-952-335-081-6 )
• Data from forest stand simulator MOTTI (LUKE) was used for alternative forest management scenarios
• National Forest Inventory (NFI11) provided data at regional level
• All plots were separately simulated (4084 plots)
• Alternative scenarios:
• BAU: Business as usual means the forest management regimes close to the current
• 1 SCE: Industrial roundwood intensive forest management and supply potential
• 2 SCE: Energy wood intensive forest management and supply potential
• 3 SCE: Industrial roundwood and energy wood intensive forest management and supply potential
DATA & METHODS (Regional and local level)
Supply analysis
- Model estimates the need of forest biomass supply chains as machines and vehicles
- Model was built by using AnyLogic software: Agent-based simulation model
- Statistics and early study avarage were used for productivity estimates
- Many fixed things were included (for example; 2 shifts working times, no seasonal differences)
INPUT (user):
- Do nothing -> the current 2015 statistics (BAU)
- Put: Wood supply data past, current or future
- Put: Share of cutting styles (thinnings/clear cuts)
- Put: Share of energy wood chipping systems in future
- Put: Machine and vehicle productivities (m3/h, E15)
- Agent: min/mean/max size that one machine can only work one agent at time
OUTPUT (results):
- Amount of needed machines, vehicles and chipping systems (min, max and mean)
- Forest machinery (harvesters, forwarders)
- Transportation (trucks, chip trucks)
- Chippers (stationary, terminal, roadside)
- Total time machines are working (h)
DATA & METHODS
INPUT
Wood supply
potential
Share of cutting,
Share of chipping
system
All machine and
vehicle hour
productivities
Roundwood Energywood
DATA & METHODS (Local level)
- Site-dependent analysis
Data: Forest land area and forest biomass availability (Biomassa-atlas)
Methods: Need of machines in alternative cases (agent-based simulation model)
OUTPUT: Availability, kilometre road distances (km)
1 CASE: Sawmill, Savonlinna:
Regional wood availability (MOTTI) and
forest land area (Biomassa-atlas) by
road distances to forecast
pine log availability
2 CASE: Biocoal pellet factory, Ristiina:
Energy wood potential (Biomassa-atlas)
by road distances
-> Trendline estimates for long-distance
-> Restrictions estimates
https://biomassa-atlas.luke.fi/
DATA & METHODS (Entrepreneur level)
CASE: Biocoal pellet factory´s wood procurement
• WHY: Case should be analysed more detailed because annual demand will be flat compared to the
current use of forest biomass for energy purposes (winter peak and no use at summer)
• System dynamics
• Study questions:
• CAPACITY: What is the detailed need of alternative machines and vehicles?
• EFFICIENCY: How can we make the forest biomass procurement more efficient?
RESULTS (Regional level)
Forest biomass supply potential
Supply volume (linear flatten), Mm3
Roundwood Energy Total
Statistics (2015): 6.4 0.5 6.9
BAU (2030): 6.0 0.6 6.6
1 SCE (2030): 6.8 0.4 7.2
2 SCE (2030): 6.6 1.9 8.5
3 SCE (2030): 7.1 1.3 8.4
(the most realistic option at the moment)
RESULTS (Regional level)
Need of machines and vehicles
• Additional need of machines and
vehicles from 2015 to 2030 (trend
estimates):
Harvesting Trucks Chippers Total
BAU: 8 10 2 20
SCE 1: 20 14 1 36
SCE 2: 75 59 6 139
SCE 3: 62 43 4 109
(the most realistic option at the moment)
OUTPUT:
Results (Local level)
1 CASE: Sawmill
• Demand (0.5 Mm3 pine logs) can be
achieved from 65 km distance
• Driving distance will be more if exact
competition restrictions are taken into
account
• Total needs of machines and
transport vehicles (2030):
Harvesting Trucks Chippers Total
30 13 - 33
• Availability of 0.7 Mm3 forest biomass
demands:
- Teoretically ~60 km driving distance
- Practically ~140 km (Delimbed energy
wood 0.26 Mm3, logging residues 0.27
Mm3, Stumps 0.17 Mm3)
• Additional need of machines and transport
vehicles (Practical availability):
Harvesting Trucks Chippers Total
41 40 4 85
• Indirectly the need of machines & vehicles is much more
because roundwood cuttings must be increased at the same
time (see regional analysis, SCE 2 & 3!)
Results (Local level)
2 CASE: Biocoal pellet factory
Teoretical availability (share of energy wood)
From teoretical to practical availability
%-restrictions:
(Small-diameterwood/Logging residues/Stumps)
Results (Entrepreneur level)
• Not yet any relevant results…
• The aim is to present practical information for
forest biomass procurement system of large-
scale biofactory:
• Wood flow estimates (supply <-> demand)
• Detailed need of machines and vehicles
• Co-operation with current (peak demand)
and new (flat demand) procurement
• How to make procurement more efficient?
• More productive processes
• More productive machines and
vehicles
• More productive business models
-> Entrepreneur networking
DISCUSSION & CONCLUSION
• National statistics and studies of forest biomass supply chains has been available
in Finland
BUT
• More detailed information must be prepared case by case
• Regional – Forest biomass supply potential and need of machines
• Local – Forest biomass availability and procurement for a plant
• Entrepreneur – More efficient procurement with entrepreneur networking
• More detailed information will be needed to develop more cost-efficient forest
biomass procurement systems
Thank you for your attention!
More information:
Kalle Karttunen (Senior Researcher, D.Sc)
kalle.karttunen@lut.fi
+358 443 739 377
Lappeenranta University of Technology
School of Energy, Bioenergy Laboratory,
Finland, Mikkeli
Publications and project information:
https://www.researchgate.net/profile/Kalle_Karttunen2

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Forecast of forest biomass supply chain

  • 1. FORECAST OF FOREST BIOMASS SUPPLY CHAIN… Karttunen K., Aalto M., Korpinen O-J., Föhr J. & Ranta T. 50th International Symposium on Forestry Mechanization Brasov, Romania, 25th – 29th September 2017
  • 2. Background and aim Data & Methods Regional Local Entrepreneur Results Discussion & Conclusion Content
  • 3. National level statistics and studies are available, but what if we want more detailed information… Backgroud: “Impact of forest sector on regional economy of South Savo in Finland -Future vision on 2020 century” project : Karttunen et al. 2016. Future need of forest biomass supply chains at the regional level of South Savo in Finland. Formec 2016, Poland. • Aim of the study was to measure the future need of alternative forest biomass supply chains at the regional level Project material: https://www.researchgate.net/project/Impact-of-forest- sector-on-regional-economy-of-South-Savo-in-Finland-Future-vision-on- 2020-century “Novel” aim: Karttunen et al. 2017. Forecast of Forest Biomass Supply Chain Capacity and Efficiency at the Regional, Local and Entrepreneur Level in Finland. Formec 2017, Romania. • Aim and idea of the study was to develop methods to estimate and forecast the need of supply chains at regional, local and entrepreneur level Background and aim
  • 4. Province of South-Savo in Eastern Finland South-Savo province Other provinces Two centralized areas for saw and plywood mills Centralized (CHP) and decentralized power plants Pulp, paper and carton mills are located outside of region Wood demand ~3.1 M.m3 vs. wood supply ~7.4 M.m3 (2016) is one of the most important wood supply area in Finland!
  • 5. Regional level Forest data: NFI11 data & forest management simulations (regional supply potential), [LUKE] Supply analysis: Agent-based simulation model • BAU: year 2015 regional demand statistics without changes • 1 SCE: year 2015… + Sawmill in 2020 • 2 SCE: year 2015… + Biocoal pellet factory in 2020 • 3 SCE: year 2015… + Investments together in 2020 Local level Forest data: Site-dependent analysis using ”Biomassa-Atlas” [LUKE] Supply analysis: Agent-based simulation model • 1 CASE: Sawmill demand (2015-2030) • 2 CASE: Biocoal pellet factory demand Entrepreneur level Forest data: ? Supply analysis: System dynamics • CASE: Biocoal pellet factory´s demand for forest biomass procurement system Supply chain entrepreneur level information • More detailed time scales and variances (5 years -> 1 year -> 1 day -> 1 hour) DATA & METHODS
  • 6. DATA & METHODS (Regional level) Forest data (Karttunen et al 2017: http://urn.fi/URN:ISBN:978-952-335-081-6 ) • Data from forest stand simulator MOTTI (LUKE) was used for alternative forest management scenarios • National Forest Inventory (NFI11) provided data at regional level • All plots were separately simulated (4084 plots) • Alternative scenarios: • BAU: Business as usual means the forest management regimes close to the current • 1 SCE: Industrial roundwood intensive forest management and supply potential • 2 SCE: Energy wood intensive forest management and supply potential • 3 SCE: Industrial roundwood and energy wood intensive forest management and supply potential
  • 7. DATA & METHODS (Regional and local level) Supply analysis - Model estimates the need of forest biomass supply chains as machines and vehicles - Model was built by using AnyLogic software: Agent-based simulation model - Statistics and early study avarage were used for productivity estimates - Many fixed things were included (for example; 2 shifts working times, no seasonal differences) INPUT (user): - Do nothing -> the current 2015 statistics (BAU) - Put: Wood supply data past, current or future - Put: Share of cutting styles (thinnings/clear cuts) - Put: Share of energy wood chipping systems in future - Put: Machine and vehicle productivities (m3/h, E15) - Agent: min/mean/max size that one machine can only work one agent at time OUTPUT (results): - Amount of needed machines, vehicles and chipping systems (min, max and mean) - Forest machinery (harvesters, forwarders) - Transportation (trucks, chip trucks) - Chippers (stationary, terminal, roadside) - Total time machines are working (h)
  • 8. DATA & METHODS INPUT Wood supply potential Share of cutting, Share of chipping system All machine and vehicle hour productivities Roundwood Energywood
  • 9. DATA & METHODS (Local level) - Site-dependent analysis Data: Forest land area and forest biomass availability (Biomassa-atlas) Methods: Need of machines in alternative cases (agent-based simulation model) OUTPUT: Availability, kilometre road distances (km) 1 CASE: Sawmill, Savonlinna: Regional wood availability (MOTTI) and forest land area (Biomassa-atlas) by road distances to forecast pine log availability 2 CASE: Biocoal pellet factory, Ristiina: Energy wood potential (Biomassa-atlas) by road distances -> Trendline estimates for long-distance -> Restrictions estimates https://biomassa-atlas.luke.fi/
  • 10. DATA & METHODS (Entrepreneur level) CASE: Biocoal pellet factory´s wood procurement • WHY: Case should be analysed more detailed because annual demand will be flat compared to the current use of forest biomass for energy purposes (winter peak and no use at summer) • System dynamics • Study questions: • CAPACITY: What is the detailed need of alternative machines and vehicles? • EFFICIENCY: How can we make the forest biomass procurement more efficient?
  • 11. RESULTS (Regional level) Forest biomass supply potential Supply volume (linear flatten), Mm3 Roundwood Energy Total Statistics (2015): 6.4 0.5 6.9 BAU (2030): 6.0 0.6 6.6 1 SCE (2030): 6.8 0.4 7.2 2 SCE (2030): 6.6 1.9 8.5 3 SCE (2030): 7.1 1.3 8.4 (the most realistic option at the moment)
  • 12. RESULTS (Regional level) Need of machines and vehicles • Additional need of machines and vehicles from 2015 to 2030 (trend estimates): Harvesting Trucks Chippers Total BAU: 8 10 2 20 SCE 1: 20 14 1 36 SCE 2: 75 59 6 139 SCE 3: 62 43 4 109 (the most realistic option at the moment) OUTPUT:
  • 13. Results (Local level) 1 CASE: Sawmill • Demand (0.5 Mm3 pine logs) can be achieved from 65 km distance • Driving distance will be more if exact competition restrictions are taken into account • Total needs of machines and transport vehicles (2030): Harvesting Trucks Chippers Total 30 13 - 33
  • 14. • Availability of 0.7 Mm3 forest biomass demands: - Teoretically ~60 km driving distance - Practically ~140 km (Delimbed energy wood 0.26 Mm3, logging residues 0.27 Mm3, Stumps 0.17 Mm3) • Additional need of machines and transport vehicles (Practical availability): Harvesting Trucks Chippers Total 41 40 4 85 • Indirectly the need of machines & vehicles is much more because roundwood cuttings must be increased at the same time (see regional analysis, SCE 2 & 3!) Results (Local level) 2 CASE: Biocoal pellet factory Teoretical availability (share of energy wood) From teoretical to practical availability %-restrictions: (Small-diameterwood/Logging residues/Stumps)
  • 15. Results (Entrepreneur level) • Not yet any relevant results… • The aim is to present practical information for forest biomass procurement system of large- scale biofactory: • Wood flow estimates (supply <-> demand) • Detailed need of machines and vehicles • Co-operation with current (peak demand) and new (flat demand) procurement • How to make procurement more efficient? • More productive processes • More productive machines and vehicles • More productive business models -> Entrepreneur networking
  • 16. DISCUSSION & CONCLUSION • National statistics and studies of forest biomass supply chains has been available in Finland BUT • More detailed information must be prepared case by case • Regional – Forest biomass supply potential and need of machines • Local – Forest biomass availability and procurement for a plant • Entrepreneur – More efficient procurement with entrepreneur networking • More detailed information will be needed to develop more cost-efficient forest biomass procurement systems
  • 17. Thank you for your attention! More information: Kalle Karttunen (Senior Researcher, D.Sc) kalle.karttunen@lut.fi +358 443 739 377 Lappeenranta University of Technology School of Energy, Bioenergy Laboratory, Finland, Mikkeli Publications and project information: https://www.researchgate.net/profile/Kalle_Karttunen2