2. LC6000 Controller Capabilities
1 Controller
1 to 14 units
1 to 3 zones / allows 3 diff
temp and humidity settings
Extra temp only sensor in zone 1
Up to 3 humidifiers, 1 in each zone
Device input terminals for emergency shut down
Device input terminals for emergency ventilation by zone
INNOVATION
SLIDE 1 0F 2
3. LC6000 Controller Capabilities
Mix and match units with & without economizer,
varying number of stages & different models
There are 9 Alarm notification outputs for network
operating center (NOC)
Multiple actions and corrections made by the controller
during alarming conditions to keep the temperature
stable and/or equipment and operators safe
Compatible with: FUSION-TEC, MULTI-TEC and the
MEGA-TEC
MORE…..
5. EEV Manual Adjustment
Service Tool Part #2151-021
TEC-EYE SERVICE
TOOL 8301-059
TEMP / HUMIDITY
SENSOR(PN/8403-079)
OPTIONAL COMPONENTS FOR THE MEGA-TEC “SYSTEM’
Part number Description Included with lV1000
8301-055 EMI Ferrite Filter 2 included
8403-079 Remote Temp/Humidity Sensor 1 incl / up to 2 more opt.
8301-058 Remote Temperature Sensor Optional
8301-059 TEC-EYETM (service tool) w/5’ cable Included
113-140 Bottom Mounting Bracket Optional
8301-053 Large Display Service Tool Optional
2151-021 EEV manual Adj. Service Tool Optional
Large Display Service
Tool Part #8301-053
Communication
EMI Filters
REMOTE TEMP
SENSOR(PN/8301-058)
6. LC6000 controllers with 3 Zones
Zone 1
Zone 3
Zone 2
LC6000
Controller
SEQUENCE OF OPERATION:
The LC6000 monitors the individual zone
temperatures. The LC6000 uses a PID loop to
match the resources to the load, the process
functions similar to the cruise control on
your car. You may use from 1 to 3 zones and
they can have different settings.
FUSION-TEC®
MULTI-TEC™
MEGA-TEC™
7. The LC6000 (shelter controller) is manufactured with two user
selectable “profiles” that can be turned on based on the application
and preferences of the end user.
Note: The PROFILE selection is made for ALL ZONES UTILIZED (1 TO 3).
You may not select one profile for zone one and the second profile for
the other zones. One profile for one controller.
Rotation (FIFO, LIFO) or DEMAND (TEMP. PRIORITY)
SHELTER CONTROLLER Operation Details
8. Controller Profiles:
Units run in a FIFO, LIFO OR DEMAND.
Select“MAX RUN” FOR EACH ZONE
LC6000 controllers with 3 Zones
Zone 1
Zone 3
Zone 2
LC6000
Controller
81
77 78
73
79
DEMAND PROFILE
77.6 is avg. temp
9. LC6000 controllers with 3 Zones
Zone 1
Zone 3
Zone 2
LC6000
Controller
Profiles:
Units run in a Rotational (FIFO) Schedule
or DEMAND (temperature priority).
All units are in rotation. The PID loop
process will match the resources to the
load and only bring on the required units.
If a unit is locked out OR not cooling to
capacity and the resource is required, one
of your N+ units will be cycled on.
ROTATION (N+)
Zone 1
Lead
Next on
Spare
10. LC6000 controllers with 3 Zones
Zone 1
Temperature
/Humidity Sensor
Zone 3
Zone 2
Humidifier
Humidifier
Temperature
/Humidity Sensor
Temperature/Humidity Sensor
Temperature Sensor
Zones can be set to different
temperature and humidity settings.
LC 6000
CONTROLLER
LC6000
Controller
INNOVATION
INNOVATION
11. Because the units are cycled on to
match the load, more than 1 unit may
be called on simultaneously, it is
necessary to build in a delay to prevent
extraordinary current inrush on
compressor start up. Default is 5
seconds. For cooling, when the PID calls
for cooling there is a time delay
between stages.
Compressor Delay Logic
SHELTER CONTROLLER Operation Details
12. LC6000 controllers with 1 Zone
Zone 1
NOTE: Units you have added for an N+ application will only
be called on if required.
For example; if there are 2 units required, with N+ you install
3, all 3 will be in rotation.
LC6000
Controller Profile setting is “ROTATION”
or “DEMAND”.
Operation Details
14. 1. The shelter control monitors the zone temperature measuring
the temperature at the remote sensor(s) and each of the unit
return air sensors in the zone providing feedback based on
average temperature. Note: Sensors used are selectable
Unit Rotation N+
2. The shelter control signals the number of stages to turn on
proportional to the difference between the desired temperature
(setpoint) and the actual temperature. If free cooling is available,
all of the economizers are considered first in the resource
allocation.
3. Units will rotate in: lead, next on, next on, and so on,
providing more equal wear.
Operation Details
15. STAGING SEQUENCE With 5 units in a Zone And “max
number of mechanical cooling units to run set at 4”
Sequence of Operation:
The staging sequence will use all economizers (when available)
before enabling mechanical cooling.
Example: Econ 1, Econ 2 , Econ3, Econ 4, Econ 5
Comp 1, Comp 2, Comp 3, Comp 4. (5 Idle)
Units will rotate into lead position on a 7 day basis (adj.) and the switch happens at midnight.
Sequencing units off is defaulted to FIFO, FILO is an option.
SHELTER CONTROLLER Operation Details
16. The Shelter Controller can be configured to control up to 3 humidifiers with relay outputs.
Humidification: If the humidity level is below 45% RH the Shelter
Controller will enable humidification for that zone. Once the humidity
level rises to 55%RH the humidification for that zone will be disabled.
Dehumidification: If the humidity level rises to 70% RH in the shelter,
the LC disable the economizer for that zone. If the RH reaches 80%
active Dehum begins.
Humidifier Configuration & Logic
SHELTER CONTROLLER
17. 1. Electric Re-heat Dehum: MULTI-TEC™
2. Mechanical Reheat Dehum: MULTI-TEC™
3. Cycling Reheat Dehum: FUSION-TEC®
4. Electric Re-Heat Dehum: MEGA-TEC™
(MEGA-TEC DEHUM IS AVAILABLE)
SELECTED IN LC6000 TO MATCH UNIT OPTION
Dehumidification Configuration & Logic
LC6000 UPDATE: Dehum Selection
18. Dehum Configuration & Logic
Dehumidification
These units are equipped with Balanced Climate™
1. When the indoor humidity reaches 70% (default, adjustable) the High
Sensible mode and the economizer will become disabled. The unit will enter
"Balanced Climate“ mode
2. Balanced Climate mode is indicated in the display as “passive” mode. The
blower will slow down and allow the coil to remove the maximum amount of
moisture, the unit will exit Balanced Climate™ mode when the cooling call
terminates or the indoor humidity reaches 60%.
3. At 80% active Dehum is enable.
SHELTER CONTROLLER
19. 1. Low Temperature Alarm output avail Alarm only
2. High Temperature Alarm 2 output avail Emergency Cooling-All allowed units on & Ventilation
3. Emer. Shutdown Alarm output avail All functions stop
4. Generator Run Alarm output avail Limit units available to run user selectable *1
5. Emer. Ventilation Alarm output avail Ventilates zone(s) selected by user *2
6. Zone 1 HVAC Fail Alarm output avail Switch to “next on” (HP or LP only)
7. Zone 2 HVAC Fail Alarm output avail Switch to “next on” (HP or LP only)
8. Zone 3 HVAC Fail Alarm output avail Switch to “next on” (HP or LP only)
9. Humidity Alarm output avail Alarm only
Shelter Controller alarms available for shelter communications to NOC
Alarm Condition Level of output Action
*2. User can disable ventilation by zones for Emer. Vent event. Default is Enable all zones
to ventilate.
Note: There are other alarms kept at a local level and not reported out.
Notes: *1. User enable/disable by unit in order to stay below available generator watts. All are
disabled by default and units selected to run must be enabled at set up.
20. LC6000 : AVAILABLE ALARMS
NOTE: If no temperature sensors are detected
by the controller for a given zone, that zone
alarm output will be activated AND since there
is no reading, heating and cooling stop.
THIS IS NOT CONFIGURABLE!
NOTE: Power Loss alarm is also activated by
communication loss. If power or communication is
lost, the “power loss” alarm is activated.
21. Unit alarms that can be
attached to the HVAC FAIL
alarm or “ZONE ALARMS”
LC6000 UPDATE: AVAILABLE ALARMS
These alarms are sent out through the
HVAC Zone 1, 2 or 3 NOC output. These
are alarm only and only High Pressure and
Low Pressure actually lock the unit out.
22. LC6000 controllers with 3 Zones
Zone 1
Temperature
/Humidity Sensor
Zone 3
Normally Open Contacts
Zone 2
Humidifier
Humidifier
Humidifier
Temperature
/Humidity Sensor
Temperature
/Humidity
Sensor
Temperature Sensor
Zone 3 can be set to
different temperature
and humidity settings
Zone 2 can be set to
different temperature
and humidity settings
LC 6000
CONTROLLER
LC6000
Controller
INNOVATION
Sequence Review
23. The controller itself can be installed in any indoor location that is suitable, preferably at eye level. There
are (4) mounting holes in the LC6000.
Because the controller utilizes a remote temperature sensor as opposed to one located in the controller
box, the controller can be mounted anywhere that is accessible without regards to temperature.
Installing Remote Indoor Temperature/Humidity Sensor(s)
One remote indoor temperature/humidity sensor is included with the controller. This sensor must be
installed for proper operation. Use shielded cable to mount the temperature/humidity sensor in a
location least likely to be affected by open doors, rack-mounted fans, radiant heat sources, etc. Locating the
sensor between both return grilles is often the best location, but every installation is unique. Location height
should be approximately 48" above the floor. The sensor should be installed on a 4" by 4" junction box to
allow for control wire conduit (see Figure 1.16).
NOTE: Because this controller can control multiple units (up to 14) in 3 different
zones using wet bulb, enthalpy or dry bulb only, a plan should be developed for the
placement of each of the zone sensors to locate them where they will
give the most accurate representation of the area you are conditioning.
Mounting & Location NOTE: Temp/Humidity wires
can not exceed 30 meters
24. SENSOR LOGIC
The LC6000 will average the
sensor values for the zone based
on user selected options. You
select LC6000 ONLY, ALL or UNITS
W/BLOWER set to continuous.
Installing Remote Indoor Temperature Sensor
INNOVATION
SHELTER CONTROLLER
26. A reliable earth ground must be connected in
addition to any grounding from conduit. Attach
earth ground to dedicated lugs on side of controlle
box. Failing to ground the controller box properly
could result in damage to the equipment.
SHELTER CONTROLLER
28. Trusted Protection. Smart Innovations. Rugged Reliability.
Two (2) CORRECTLY Sized AC Circuit Breakers for the Shelter AC Breaker Box (see Electrical Table)
High-Voltage Wire of Various Gauges (see Electrical Table)
18 Gauge, 3-Wire, Non-Shielded Cable for Smoke/Hydrogen Detectors, Generator Relay
CAT 6 Ethernet Cable of Field-Determined Length (For Remote Access, if applicable)
Miscellaneous Rigid/Flex Conduit & Ftg’s, Junction Boxes, Wire Connectors, Supports
NECESSARY MATERIALS & TOOLS: (CONT.)
Electrical Supplies
INNOVATION
SHELTER CONTROLLER
29. Communication wiring
Communication Wire: Recommended 18ga. 2-Wire Shielded Cable with drain.
2 m (6.5 Ft) max for the TEC-EYE or PGD display (Display)
500 m (1640 Ft) max for shielded communication wire. (Modbus)
100 m (328 Ft) max for Ethernet
INNOVATION
SHELTER CONTROLLER
NOTE: 5 WIRE SHIELDED CABLE FOR THE REMOTE
TEMP/HUMIDITY SENSORS CANNOT EXCEED 30 METERS
30. Control Terminal Block Connections
Be sure cable
connections on
remote sensor
match the numbers
on the controller as
listed to the left
NOTE: The colored circles
are only calling out the
landing points for the
communication wires from
the sensor to the term
board and have nothing to
do with wire colors, that
will vary by brand of wire.
Terminals
31. LC6000 INSTALLATION
Be sure that all terminals are connected as shown in the slides
above and below.
LC CONTROLLER
33. Line voltage connection
25 Development
Emergency Vent Input
Emergency Vent Common
Emergency shutdown Input
Emergency shutdown Common
Control Terminal
Block Connections
Note: Emergency shutdown can be used for smoke
or any other detector to shut the wall units down
Note: Emergency Ventilation can be used for hydrogen
or any other detector to Ventilate the zone or zones
34. Line voltage
30 Development
NOC OUTPUTS
HUM Comm
Emer.
Inputs
Temp & Hum Sensors
Control Terminal
Block Connections
Emergency shutdown Output
Emergency shutdown Common
Emergency Ventilation Output
Emergency Ventilation Common
35. LC6000 UPDATE 2019
LC6000 INSTALLATION
Slide 1 of 2
RESERVED
NOTE: THE BARD GUARD™ IS
SCHEDULED FOR Q4/2019 FOR
THE MEGA-TEC AND IS CURRENTLY
AVAILABLE FOR THE FUSION-TEC.
(Bard Guard details are in the
FUSION-TEC® section)
OPTIONAL Remote OUTDOOR
Temp & Humidity Sensor
38. Connect the communication wiring from the wall-mount units to the controller in the manner shown in a
“daisy chain” configuration. The communication wire should be 2-wire, 18 gauge shielded cable with
drain. Any color can be used. Be sure to match "+" and "-" symbols on controller terminal blocks to
prewired unit control terminal block. Attach communication wire filters as shown in end of each run
Do not run communication wiring in same conduit as supply wiring. Route communication
wiring and power supply wiring in their own separate conduits.
Daisy Chain Configuration INNOVATION
39. Notice the line filter locations.
LC6000 can be in any position
in the daisy chain. The chain is
never closed, there is always a
beginning and an end.
Daisy Chain Configuration
41. NOTE: LINE FILTER MUST
BE INSTALLED ON ENDS
OF DAISEY CHAIN CIRCUIT
Daisy Chain Configuration
42. General Information:
• The controller is completely programmed at the factory.
However, there are many variables for each application
and most applications will require field set-up.
• Default setpoints and their ranges are easily viewed and
adjusted from the controller display.
• The program and operating parameters are permanently
stored on FLASH-MEMORY in case of power failure.
LC6000 CONTROLLER USER INTERFACE
CONTROLLER INTERFACE ACRONYMS
• MAT – Mixed air temperature
• RAT – Return air temperature
• OAT – Outdoor air temperature
• OAH – Outdoor air humidity
• Zone 1* – Space temperature and humidity
• Zone 2* – If sensor connected
• Zone 3* – If sensor connected
• Blower – Indoor Blower Status
• Damper – Free cooling damper position status
• C1 – Compressor activate status
• H1 – Heater Stage 1 status
• H2 – Heater Stage 2 status
• ODP – Calculated outdoor dew point
• FC – Free cooling status
• RN – Component run time in minutes in last hour
• ST – Number of start requests in last hour
NOTE: * Only on LC6000 interface
NOTE: Digital refers to on/off, analog is a variable input
INNOVATION
SYSTEM INSTALL SETUP & TEST
43. SETUP SYSTEM & VERIFY OPERATION INNOVATION
1. Address the Wall Unit
2. Select the Zone (1 ,2, or 3)
3. Execute a “Run Test” Of Each Unit
4. Set LC6000 Date And Time
5. Configure Sensors
6. Enter the Total Units
7. Verify Units Are Online
8. Completion Review / System Is In Operation
Once units and controller have been completely installed and
electrical connections have been terminated Correctly there are eight
setup steps that must be completed to bring the system “ON-LINE”
NOTE: THESE STEPS WILL BE COVERED IN THE
“SYSTEM SET UP” VIDEO 3 of LC6000 section
45. Optional Remote access communication
Web Card Communication: If applicable, connect the LC6000 controller
Ethernet port to an existing Ethernet card in the shelter. This will allow
remote access, via Ethernet, to many functions on the controller
LC6000
Controller
46. Eye-Tec Diagnostic Tool storage
TEC-EYE Storage: Before leaving the site, attach the TEC-EYE Diagnostic
Tool (using the integral magnets) and cable to the interior of the cabinet,
and securely lock the controller door.
LC6000
Controller
INNOVATION