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Howard Heffington
Garyville, Louisiana
August 9, 2010
2
Agenda
• Marathon Oil, Louisiana Refining Division
• My Objectives
• My Project
• Conclusion
3
Marathon Oil Company
Louisiana Refining Division
• Major expansion in 2009
• 500,000 bpd: top five in America
• High security, rigorous safety training
• $2.4 million per year Ashland net profit
• Ashland Team
- Gordon Johnson, Account Development
- Chris Hymel, Account Development
- Thomas Needom, Technician
- Rocky Lamkin, HPST Leader
- Mike Dalton, Sr. Applications Consultant
4
Objectives
• Observe water treatment salesmen
• Improve my technical and communication skills
• Get to know the local Ashland sales team
• Experience working in an oil refinery
• Compare water and paper experiences
• Learn more of my strengths/weaknesses
• Utilize my skills to help my team
• Make a $ale
5
My Project
• Drewsperse®
6935
- Cooling water antifoulant
- Previous lab data
•Hex Eval
•Treatment works
•60 ppm
• Data collection
- Temperatures
- Water flow rate
• $350,000 - $450,000
project
- $210,000 - $270,000 profit
• Analysis
- Excel Sheet
•U coefficient
•Approach temperature
•Fouling factor
•Compare to Design
• Program allows easy
exchanger monitoring
- Will help alert of fouling
- Avoid unscheduled
shutdowns
- Justification of treatment
6
Fouling Data @ 3.5 HTSC,
1.1 (1.6) ft./sec. linear velocity
3.5 HTSC
0
100
200
300
400
500
0 5 10 15
Days
FoulingFactor
0 ppm DS 6935
45 ppm DS 6935
60 ppm DS 6935
7
My Project
• Drewsperse®
6935
- Cooling water antifoulant
- Previous lab data
•Hex Eval
•Treatment works
•60 ppm
• Data collection
- Temperatures
- Water flow rate
• $350,000 - $450,000
project
- $210,000 - $270,000 profit
• Analysis
- Excel Sheet
•U coefficient
•Approach temperature
•Fouling factor
•Compare to Design
• Program allows easy
exchanger monitoring
- Will help alert of fouling
- Avoid unscheduled
shutdowns
- Justification of treatment
8
9
Fouling Factor
222-1304-01
y = 2.1612x - 87016
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
5/22 6/1 6/11 6/21 7/1 7/11 7/21 7/31
Date
FFactor
Graph for monitoring fouling
10
Conclusion
• Introduced to industrial water treatment
• Enjoyed collaborating with and learning from
experienced sales and applications engineers
• Earned trust of team as the summer passed
• Benefited from refinery experience
- Coming from paper mill last year
• Helped team evaluate treatment
- Created system to analyze coolers with raw input
• Disappointed sale couldn’t be finalized
11
Questions?

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Heffington_Garyville

  • 2. 2 Agenda • Marathon Oil, Louisiana Refining Division • My Objectives • My Project • Conclusion
  • 3. 3 Marathon Oil Company Louisiana Refining Division • Major expansion in 2009 • 500,000 bpd: top five in America • High security, rigorous safety training • $2.4 million per year Ashland net profit • Ashland Team - Gordon Johnson, Account Development - Chris Hymel, Account Development - Thomas Needom, Technician - Rocky Lamkin, HPST Leader - Mike Dalton, Sr. Applications Consultant
  • 4. 4 Objectives • Observe water treatment salesmen • Improve my technical and communication skills • Get to know the local Ashland sales team • Experience working in an oil refinery • Compare water and paper experiences • Learn more of my strengths/weaknesses • Utilize my skills to help my team • Make a $ale
  • 5. 5 My Project • Drewsperse® 6935 - Cooling water antifoulant - Previous lab data •Hex Eval •Treatment works •60 ppm • Data collection - Temperatures - Water flow rate • $350,000 - $450,000 project - $210,000 - $270,000 profit • Analysis - Excel Sheet •U coefficient •Approach temperature •Fouling factor •Compare to Design • Program allows easy exchanger monitoring - Will help alert of fouling - Avoid unscheduled shutdowns - Justification of treatment
  • 6. 6 Fouling Data @ 3.5 HTSC, 1.1 (1.6) ft./sec. linear velocity 3.5 HTSC 0 100 200 300 400 500 0 5 10 15 Days FoulingFactor 0 ppm DS 6935 45 ppm DS 6935 60 ppm DS 6935
  • 7. 7 My Project • Drewsperse® 6935 - Cooling water antifoulant - Previous lab data •Hex Eval •Treatment works •60 ppm • Data collection - Temperatures - Water flow rate • $350,000 - $450,000 project - $210,000 - $270,000 profit • Analysis - Excel Sheet •U coefficient •Approach temperature •Fouling factor •Compare to Design • Program allows easy exchanger monitoring - Will help alert of fouling - Avoid unscheduled shutdowns - Justification of treatment
  • 8. 8
  • 9. 9 Fouling Factor 222-1304-01 y = 2.1612x - 87016 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 5/22 6/1 6/11 6/21 7/1 7/11 7/21 7/31 Date FFactor Graph for monitoring fouling
  • 10. 10 Conclusion • Introduced to industrial water treatment • Enjoyed collaborating with and learning from experienced sales and applications engineers • Earned trust of team as the summer passed • Benefited from refinery experience - Coming from paper mill last year • Helped team evaluate treatment - Created system to analyze coolers with raw input • Disappointed sale couldn’t be finalized

Editor's Notes

  1. Howard Heffington an Arkansas Razorback chemical engineering student, interned in Garyville Louisiana. Graduate next May.
  2. First I'll introduce Marathon LRD then go over my objectives were before the summer discuss my project time permitting compare my paper experience to the oil refinery and finally wrap it up with my conclusion
  3. Louisiana Refining Division Marathon Oil Garyville Major Expansion in 2009 500,000 bpd top five largest refineries in America critical location on the most important industrial transportation system in middle America a lot of security 3 days training refinery and Ashland. important safety always aware common sense $2.4M profit Ashland Team favorite about Ashland team spirit help each other share burden and glory
  4. Before summer learn technicalities water treatment improve engineering and communication skills be friends with local team familiarize myself with oil refinery compare that to paper mill get to know myself better (transition location; Excel) do whatever I can Sell something
  5. Drewsperse 6935 Hex eval empiracle index tendency to foul 5 million hours of data everywhere ID bad actors DS 6935 lab 60 ppm
  6. example of DS 6935 research chemist Dwight Emerick Ph.D. Mississippi State lab Boonton NJ
  7. Data: Temperature... CW flow 20 exchangers 6 CT circuits worth $250,000/yr profit wrote excel program four indicators of fouling approach Temp best problem: different coolers, different units program continued someone else
  8. my program page userability technical calculations raw data graphs for readability page all graphs
  9. example of one graph fouling factor
  10. saw water treatment service a lot of chances to learn from experience always relish a chance to prove myself second industry perspective career advanced our cause to sell DS 6935 ($250,000/yr) know feeling present something show why proud