This document describes various models of mobile oil regeneration plants including the CMM and UVR. The CMM models are designed to remove moisture, particles and gases from insulating transformer oil through thermal vacuum drying and degassing. They can regenerate oil to purity class 9 or below contamination limits. The UVR models are designed to purify and regenerate various petroleum products like fuel oils and gas condensates. They remove contaminants, sulfur, and aromatics without using zeolites. The document provides specifications for each model including processing capacities, power requirements, dimensions and other technical details.
1. 1
Contents
1. Oil regeneration ................................................................................................................................................... 2
2. Degassing, thermal vacuum drying of oil ................................................................................................... 8
3. Vacuumizing of equipment ........................................................................................................................... 20
4. Zeolite Regeneration Units ............................................................................................................................ 21
5. Zeolite Oil Drying Unit ..................................................................................................................................... 22
6. Oil filtration and pumping .............................................................................................................................. 25
7. Oil heating ............................................................................................................................................................ 29
8. Air drying .............................................................................................................................................................. 30
2. 2
CMM-R transformer oil regeneration plant
Oil regeneration
CMM-R
CMM-6R
GlobeCore regeneration units now offer two (2)
revolutionary features:
(1) Energized transformer oil processing; and
(2) Automatic Sorbent Reactivation.
The GlobeCore Process is performed continuously on
most energized transformers without the need to
remove, replace, and dispose of contaminated Fuller’s
Earth sorbent material. No hazardous waste and one
man crew equals lower costs and efficient operations.
3. 3
Oil regeneration
The CMM-R (Mobile Oil Regeneration Plants) units are designed to
extend the useful service life of the transformer by full and complete
restoration of the dielectric strength and chemical composition of
the transformer’s insulating oil. All CMM-R units have the automatic
sorbent reactivation system.
The GlobeCore Regeneration units use the GlobeCore Process
to remove acids, moisture and other contaminants from the oil,
improve oil color, increase oil stability against oxidation and lower
gas solubility. The GlobeCore Process also removes acids, water and
contaminants from the insulating paper and windings.
СММ-R model range
Model*
Degassing Regeneration
Liters/US gallons per hour Fuller’s earth load, kg/lb
СММ-R21 - 300/663
СММ-R2/1002 100/26 300/663
СММ-R41 - 600/1,326
СММ-R4/1002 100/26 600/1,326
СММ-R61 - 900/1,989
СММ-R6/10002 1000/264 900/1,989
СММ-R121 - 1800/3,978
СММ-R12/40002 4000/1056 1800/3,978
СММ-R241 - 3600/7,956
СММ-R24/60002 6000/1585 3600/7,956
СММ-R321 - 4800/10,608
СММ-R32/100002 10000/2641 4800/10,608
Specifications Value
Mass moisture content, g/ton (ppm) *I.A.W. IEC 733; ASTM D-1533 5
Nominal filtration fineness 5
Volumetric gas content in % *I.A.W. IEC 60599; ASTM D-3612 *I.A.W. 0.1
Acid number, mg KOH/g *I.A.W. IEC 296; ASTM D-664 0.01
Corrosive sulfur *I.A.W. IEC 5662; ASTM D-1275 None
Dielectric strength, kV *I.A.W. IEC 156; ASTM D-18116 70
Interfacial tension, N/m, at 250
С/770
F *I.A.W. IEC 6295; ASTM D-664 45
Dielectric loss tan at 900
С/1940
F *I.A.W. IEC 247; ASTM D-924 0.001
Oxidation stability IEC 74; 164 hours Restored
Processing capacity of the GlobeCore CMM-R units is defined by two
parameters: (1) liters per hour (L.P.H.) and the amount of oil in liters
passed through the Fuller’s earth: while degassing and heating the
oil, processing capacity is expressed in L. P. H.
When regenerating the oil, processing capacity is expressed as
the amount of oil treated per cycle. The amount of oil treated will
depend on the amount of Fuller’s earth in the unit and the acid level
of the oil being treated. E.g. one kilogram (1 kg/2.2 lbs.) of Fuller’s
earth can treat approximately 4 liters (1.056 gals) of oil with an acid
number of 0.2 mg KOH/g. The amount of oil treated per 1 kg/2.2 lbs.
of Fuller’s earth increases proportionally to a decrease in the acid
number of the oil. GlobeCore Process units can also be fitted with an
optional DBPC-2.6 inhibitor injector unit.
The following table shows the typical GlobeCore Process results.
GlobeCore can custom manufacture models in any configuration
and is willing to explore new design solutions to meet your specific
needs.
OnepassoftheoilthroughtheCMM-Ryieldsthefollowingparameters:
CMM-RtransformeroilregenerationplantCMM-R
1.Withoutde-gassingunit
2.Withde-gassingunit
*Unitsrangefromtwo(2)Fuller’sEarthColumstothirtytwo(32)Columns
*I.A.W.=Inaccordancewith
4. 4
The CMM-R (UVR) transformer oil regeneration plant
Oil regeneration
UVR
UVR-450/6
The UVR is a versatile unit, designed to purify, lighten, regenerate
and and completely remove aromatics from absolutely any
petrochemical product. The unit can be operated by any facility,
does not require special placement, is easily transportable and works
noiselessly.
These plants come in three design options:
• general industry frame;
• general industry container;
• fire and explosion proof (rolling doors container).
5. 5
Oil regeneration
Design – explosion proof, containerized.
The UVR plant purifies and lightens dark diesel and heavy fuel oil,
removes sulfur and hydrogen sulfide compounds, easily lightens
gas condensate, removing resins and contaminants. Processed
fuels comply with standards and high purity requrements. The unit
removes unpleasant odors, e.g. hydrogen sulfide etc.
Processed oil products remain stable and do not darken after
regeneration, lightening and purification. The UVR units do not
utilize the automatic sorbent reactivation system found in the
CMM-R units.
UVR-450/16/v
The CMM-R (UVR) transformer oil regeneration plantUVR
6. 6
Oil regeneration
Parameter Value
Regeneration capacity, m3/hour/gals. per hour: UVR-450/6 UVR-450/16 UVR-460/16/k UVR-460/16/v
• transformer oil
• turbine oil
• industrial oil
• dark fuel oil
• dark diesel fuel
• dark gas condensate
0.08-0.1/21.2
0.08-0.1/26.5
0.08-0.1/26.5
0.25/66.2
0.25/66.2
0.30/19.4
0.20-0.27/53.0-71.5
0.20-0.27/ 53.0-71.5
0.15-0.20/39.2-53.0
0.6-0.8/159-213
0.6-0.8/159/213
0.7-1.1185/291
0.20-0.27/53.0-71.5
0.20-0.27/ 53.0-71.5
0.15-0.20/39.2-53.0
0.6-0.8/159-213
0.6-0.8/159/213
0.7-1.1185/291
0.20-0.27/53.0-71.5
0.20-0.27/53.0-71.5
-
0.6-0.8/159-213
0.6-0.8/159/213
0.7-1.1185/291
Consumption of regeneration powder as % of processed product weight
• transformer oil
• turbine oil
• industrial oil
• dark fuel oil
• dark diesel fuel
• dark gas condensate
3-17
3-17
3-17
2-15
1-7
1-5
3-17
3-17
3-17
2-15
1-7
1-5
3-17
3-17
3-17
2-15
1-7
1-5
3-17
3-17
-
2-15
1-7
1-5
Regeneration poweder load
• one regeneration pod, kg/lbs
• all regeneration pods, kg/lbs
20 /44.2
120/265.2
20 /44.2
320/707.2
20 /44.2
320/707.2
20 /44.2
320/707.2
Loss (of oil product) % of initial volume (remains in the sorbent)
• transformer oil
• turbine oil
• industrial oil
• dark fuel oil
• dark diesel fuel
• dark gas condensate
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
1-6
Total power of heaters, kW 1.98 5.28 5.28 -
Nominal power, kW 5 8 13 8
Power consumption with heating off, kWh 3 2.72 7.7 5
Filtration fineness, in microns
• inlet
• outlet
500
5 (3)
500
5 (3)
500
5 (3)
500
5 (3)
Three phase 50(60) Hz power voltage,V 380 380 380 380
Dimensions, mm/ft, length/ width/ height
1 section
2600/1500/2030
8’6”/4’11”/6’8”
1 section
4800/1500/2140
15’9”/4’11”/7’
container
6060/2590/2440
19’11”/8’6”/8’
1 section
4800/1500/2140
15’9”/4’11”/7’
Weight, kg/lbs 1100/2,431 2350/5,193.5 7000/15,470 3400/7,514
8. 8
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
CMM
The CMM oil plant is designed for the removal of solids and moisture from
dielectricinsulatingoilwithviscosityofnomorethan70cStat50°С/122°F.
The plant offers purification to class 9 from initial purity class 13
(contaminant content below 0.004%) in multiple passes of the product
through the filter section.
The plant is used for installation, repairs and operation of oil filled high
voltage equipment (power transformers, high voltage switches etc).
Parameter Value
Capacity, m3
/hour / gals. per hour 0.6/158.82
Max oil output temperature in heating mode, °C/°F 60/140
Processed oil parameters
• moisture content by weight, g/ton (ppm) max
• filtration fineness, micron
10.0
5
Oil output head, meters /yards 20/21.86
Oil heater power, kW 18
Nominal power consumption, kW 22
50 Hz AC power voltage, V 380
Dimensions, mm/ft
• length
• width
• height
1400/4’7”
700/2’4”
1700/5’7”
Weight, kg/lbs 330/729
CMM-0.6Note : * Initial oil parameters:
• mass moisture content – below 0.005% (50 g/ton)
• heating of oil in the unit to +55ºC ±5ºС/131°F ±9ºF for 30 minutes;
• gas content below 10%.
9. 9
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
CMM
The plant is assembled on a frame, supporting the unit’s components:
input and output oil pumps, dielectric control cabinet, vacuum chamber,
coarse and fine cartridge filters, vacuum pump and pipelines with valves.
CMM-1
Note: * Initial oil parameters:
• mass moisture content – below 0.005% (50 g/ton)
• heating of oil in the unit to +60ºC ±5ºС/140ºF ±9ºF for 30
minutes;
• gas content below 10%.
**All equipment sold in the USA is designed to operate on 60 Hz
AC Power
Parameter Value
Capacity, м3
/hour / gals. per hour: 1.0/264.7
Max oil output temperature in heating mode, °C/°F 60/140
Processed oil parameters*:
• mass moisture content, g/ton max
• filtration fineness, micron
10.0
5
Oil output head, meters /yards 20/21.86
Max inlet pressure, MPa 0.1
Oil heater power, kW 18
Oil heater max mean surface power, W/cm2
1.1
Nominal power, kW 22
50 Hz AC power voltage, V**
380
Dimensions, mm/ft
• length
• width
• height
1300//4’3’’
800/2’8’’
1550/5’1’’
Weight, kg/lbs 540/1193
10. 10
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
CMM
The CMM-2.2 mobile oil plant removes solid particles, water and gases from
dielectric insulation oil.
The plant is used for installation, repairs and operation of oil filled high voltage
equipment (power transformers, high voltage switches etc).
Operating conditions:
• ambient temperature from 278 to 313°К (+5 to + 35°C/ 40.8°F to 104°F;
• atmospheric pressure 84 to 106.7 kPa (630 to 800 mm. hg.);
• elevation up to 2000 meters/6561 feet above sea level;
• outdoors and under canopy;
• indoors with adequate ventilation.
CMM-2.2
11. 11
Note: * Parameters indicated in the table are possible with the
following initial conditions:
• volumetric gas content – below 10.5%
• mass moisture content – below 0.005% (50 g/ton)
• temperature – above 0 ºС/32 ºF
• with initial heating of oil in the unit to +60± 5о
С/ 140°± 9о
F.
**All equipment sold in the USA is designed to operate on 60 Hz
AC Power
Parameter Value
Capacity, m3
/hour / gals. per hour:
• thermal vacuum drying mode;
• degassing mode
2.2/582.34
1.0/264.7
Processed oil parameters*:
• mass moisture content, g/ton, max 10
• filtration fineness, micron 5
• total gas content, % max 1.5
Max oil output temperature in heating mode, ºС/ ºF 60/140
Min outlet pressure, MPa 0.2
Oil heater power, kW max 36
Max power consumption, kW 40
Electric power
•voltage,V 380
• AC frequency, Hz** 50/60
Dimensions, mm/ft
• length 1550/5’1’’
• width 1000/3’3’’
• height 1850/6’1’’
Weight, kg/lbs 720/1,591.2
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
CMM
12. 12
Note: * initial oil parameters:
• volumetric gas content – below 10.5%
• mass moisture content – below 0.01% (100 g/ton)
• temperature – above 0 ºС/ 32 ºF.
**All equipment sold in the USA is designed to operate on 60 Hz
AC Power
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
CMM
CMM-4
The CMM mobile oil unit may be used for: (1) heating electrical equipment that
contains dielectric insulating oil with hot oil; (2) for vacuum drying of transformers;
and (3) for vacuumizing. The unit is best suited to facilities that install, repair and
service oil filled electric power transformers and other oil filled electrical equipment.
Parameter Value
Capacity, m3
/hour / gals. per hour:
• degassing, nitrogenation, drying and filtration mode
• heating and filtration mode
4/1059.0
7/1853.0
Capacity adjustment range, m3
/hour / gals. per hour 0-4/0-1059.0
Processed oil parameters*:
• mass moisture content, g/ton, max 10
• ISO 4406 purity class 9
• solid particle content, g/ton, max 8
• filtration fineness, micron 5
• dielectric strength, kV, min 70
Oil temperature in heating mode, ºС/ ºF 90/184
Filtration rate ≥50
Outlet pressure, Mpa 0.35
Oil output head, meters 35.0
Oil heater power, kW 55
Oil heater mean surface power,W/cm2
, max 1.15
Max power consumption, kW
Electric power
•voltage,V 380
• AC frequency, Hz** 50/60
Dimensions, mm/ft
• length 1650/5’5’’
• width 1250/5’3’’
• height 1650/4’1’’
Weight, kg/lbs 50/2,033.2
14. 14
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
UVM
UVM-4/7 UVM-4/7(explosionprotectiondesign)
15. 15
Parameters Value
Capacity, m3
/hour / gals. per hour:
• degassing, nitrogenation, drying and filtration mode
• heating and filtration mode
4/1059.0
7/1853.0
Capacity adjustment range, m3/hour / gals. per hour: 0-4.0/0.0-1059.0
Processed oil parameters*:
• volumetric gas content %, max
• mass moisture content, g/ton, max
• ISO 4406 purity class
• solid particle content, g/ton, max
• filtration fineness, micron
• dielectric strength, kV, min
0.1
10
9
8
1
70
Oil temperature in heating mode, ºС/ ºF 90/194
Filtration rate ≥50
Outlet pressure, MPa 0.35
Oil output head, meters/yards 35.0/38.3
Oil heater power, kW 50
Oil heater mean surface power,W/cm2, max 1.15
Max power consumption, kW 60
Electric power
•voltage,V
• AC frequency, Hz**
400
50/60
Dimensions, mm/ft
• length
• height
• width
3250/10’8’’
1940/6’4’’
1800/5’11’’
Weight,kg/lbs 1270/2,806.7
Degassing, thermal vacuum drying of oil
Note: * initial oil parameters:
• volumetric gas content – below 10.5%;
• mass moisture content – below 0.01% (100 g/ton);
• temperature – above 0 ºС/ 32 ºF.
**All equipment sold in the USA is designed to operate on 60 Hz
AC Power
CMM mobile oil plantUVM
This GlobeCore mobile oil processing unit is designed for degassing,
removal of solids and heating of oil for power transformers with
voltage up to 1,150 kV.
The unit can be used to: (1) heat electrical systems that contain
insulating oil with hot oil; (2) for vacuum drying of transformers and (3)
for vacuumizing. The unit is best suited to facilities that install, repair
and service oil filled electric power transformers and other oil filled
electrical equipment.
The unit is not certified for use in and around explosive gases, toxic
gases or other aggressive environments.
When indoors or other enclosed spaces, exhaust gases must be vented
to the outside through hoses or pipelines.
16. 16
CMM mobile oil plant
Degassing, thermal vacuum drying of oil
UVM
The unit is designed for (1) vacuumizing transformers; (2) removal
of solid particulate matter; (3) removal of water; and (4) removal
of gases from dielectric insulating oil with aviscosity of no more
than 70 cSt at 50°C/122°F.
The unit is used during installation and maintenance of oil
containing high voltage equipment (power transformers, high
voltage switches etc). The plant is designed as a frame with a metal
platform which supports all components and unit assemblies.
UVM-6/14
Note: * initial oil parameters:
• volumetric gas content – below 10.5%;
• mass moisture content – below 0.01% (100 g/ton);
• temperature – above 0 ºС/ 32 ºF.
Parameter Value
Capacity, m3
/hour / gals. per hour:
• degassing, drying and filtration mode
• heating and filtration mode
6/1588
14/3705
Processed oil parameters*:
• volumetric gas content %, max
• mass moisture content, g/ton, max
• ISO 4406 purity class
0.1
5
9
Oil output temperature in heating mode, ºС/ ºF 90/194
Outlet pressure, MPa 0.2
Oil heater power, kW 160
Max power consumption, kW 188.5
Residualpressureinvacuumchamberduringdegassing,mbar,max 2.7
Residual pressure in vacuum chamber during air tightness test,
mbar, max
2.7
Air leak into the chamber in 1 hour, mbar max: 2
Electric power parameters
• voltage,V
• AC frequency, Hz
380
50/60
Connections size
• oil in
• oil out
Dn65 flange
Dn65 flange
Dimensions, mm/ft, max
• length
• height
• width
3360/11’0’’
2100/6’11’’
2170/7’3’’
Weight, kg/lbs, max 3300/7293
19. 19
The unit is built as a self-contained unit with all components and
operating assemblies protected by metal panels and easy opening
gas-spring loaded doors on the sides and back of the unit. The
“Containerized”unit is placed on a tandem axle trailer that is street legal
and ready to be towed to any remote location.
The unit consists of a vacuum chamber, input and output oil pumps,
coarse and fine filters, oil trap, oil heater, pipelines with valves, vacuum
pump section and a control cabinet.
Degassing, thermal vacuum drying of oil
Note: * initial oil parameters:
• volumetric gas content – below 10.5%;
• mass moisture content – below 0.01% (100 g/ton);
• temperature – above 0 ºС/ 32 ºF.
**All equipment sold in the USA is designed to operate on 60 Hz
AC Power
Parameter Value
Capacity, m3
/hour / gals. per hour:
• degassing, drying and filtration mode
• heating and filtration mode
8/2117
15/3970
Processed oil parameters*:
• volumetric gas content %, max
• mass moisture content, g/ton, max
• filtration fineness, micron
0.1
3.0
1
Oil output temperature in heating mode, ºС/ ºF 90/194
Outlet pressure, MPa 0.4
Oil heater power, kW 180
Max power consumption, kW 210
Residualpressureinvacuumchamberduringdegassing,mbar,max 267
Residual pressure in vacuum chamber during air tightness test,
mbar, max
26.7
Air leak into the chamber in 1 hour, mbar max: 267
Electric power parameters
• voltage,V
• AC frequency, Hz**
415
50/60
Dimensions, mm/ft, max
• length
• height
• width
4750/15’7’’
2100/6’11’’
2320/7’7’’
Weight, kg/lbs, max 3500/7735
CMM mobile oil plantUVM
20. 20
BVvacuumunit
Vacuum unitBV
Vacuumizing of equipment
The BV vacuum unit is designed for evacuation of air, non-aggressive gasses, vapor
and vapor-gas mixtures (media) after purification from droplets of moisture and solid
contaminants from air tight vacuum systems in stationary equipment in ambient
temperature +5 to +40o
C/42 to 104o
F.
Parameter
Value
BV-200 BV-280 BV-500 BV-1000 BV-2000
Evacuation rate, m3
/hour
cubic yards / hour
200
261
280
366
500
654
1000
1308
2100
2746
Max vacuum mm.hg (torr) 0.001 0.001 0.001 0.001 0.001
Dimensions, mm/ft:
• Length
950
3’1’’
950
3’1’’
1200
3’11’’
1400
4’7’’
1500
4’11
• Width
660
2’2’’
660
2’2’’
890
2’11’’
955
3’2’’
1000
3’3’’
• Height with/without rim bolts
1330
4’4’’
1330
4’4’’
1400
4’7’’
1400
4’7’’
1610/1500
5’3’’/4’11’’
Unit weight, kg/lbs
300
663
300
663
650
1,436.5
750
1,657.5
1300
2,873
21. 21
Zeolite regeneration unitBRZ
Zeolite Regeneration Units
BRZ-100
The BRZ Regeneration unit is designed to restore the performance of
the CP-260 sorbent cartridges used in drying dielectric insulating oil.
The BRZ unit regenerates the cartridges by the use of hot air to purge
and clean the cartridges of excess moisture. The BRZ unit can be used
by any facility using the CP-260 cartridges for the drying of lubricating
and insulating oils.
Parameter Value
Heater power, kW 10.8
Cooler blower drive power, kW 0.75
Nominal power, kW 13.2
Zeolite drying mode parameters
• air blower throughput, m3
/minute
• hot air temperature, o
C
2.3
250
Vacuum pulling mode parameters
• evacuation rate, l/second
• residual pressure,mbar (mPa)
6.6
250
Dimensions, mm:
• length
• width
• height
1100/3’3’’
650/2’2’’
1250/4’1’’
Weight, kg 220/486.2
22. 22
CP-260sorbentcartridgesMCU-7
Zeolite Oil Drying Units
Zeolite oil drying plantMCU
The MCU oil purification unit is designed for removal of solid
particles and water from dielectric insulating oils (with a
viscosity of no more than 70 cSt at 50°C/122°F. Additionally,
this unit is designed to significantly reduce acid levels in used
insulating oil.
The unit is used for installation, repair and operation of high
voltage oil containing equipment with voltage up to 1150 kV
(power transformers, high voltage switches etc).
The system consists of two separate sections: A BNF heating
and filtration section and the CP-260 sorbent cartridges that
which are connected by flexible hoses.
Ambient conditions for operation:
• ambient temperature 283 to 308 K
(+10 to +35°C/ 49.7 to 97.73°F);
• pressure 84 to 106.7 kPa (630 to 800 mm. hg);
• elevation up to 2000 meters/6561 feet above sea level;
• explosion and fire safe area.
23. 23
Zeolite Oil Drying Units
Parameter
Value
MCU-1.7 MCU-4.3 MCU-7
Capacity, m3
/hour, minimum / gals. per hour
• drying, regeneration and filtration mode 1.7/450 4.3/1138 1.5-2.0/392-529
• heating mode 1.7/450 4.3/1138 3.6-4.3/953-1138
Max oil outlet temperautre, °С/ °F:
• drying and filtration mode – 35/95
• heating mode 60/140 65/149
Sorbent max load, kg – 100
Sorbent regeneration temperature, °С/ °F:
Zeolite NaA – 250/482
Silica gel – 120/248
Sorbent regeneration without unloading No Yrs
Processed oil parameters:
• industrial purity class (ISO 4406) 9 (-/14/12)
• solid particle content, max, g/t 2.5 10
• acid number, mg KOH/g of oil, max – 0.02…0.05
• nominal filtration fineness, micron 5…25 5
• mass weight content, g/ton per cycle, max – 10
• dielectric loss tangent at 90 o
С/194 o
F, max – 1.5
• dielectric strength, kW, min – 65
Mean heater surface power,W/cm2
, max – 1.2
Heater power, kW, max – 28.8
Max power consumption, kW 33
Three phase AC power voltage, 50/60Hz,V 380/220 380
Dimensions, mm/ft, max, length/width/height
1270/700/1400
4’16’’/2’29’’/4’59’’
1270/700/1500
4’16’’/2’29’’/492’’
1500/900/1735
4’59’’/2’95’’/5’69’’
Weight, kg/lbs, max 500/1,105 550/1,215.5 7501,657.5
Zeolite oil drying plantMCU
25. 25
Oil Filtration and Pumping
Oil filtration unitCFU
The CFU unit is an on-site portable filtration unit designed for removal of solid particles
from lube and dielectric insulation oils with viscosity of no more than 70 cSt at
50°C/122°F.
Ambient conditions for operation:
• ambient temperature 283 to 308 K (+10 to +35°C/ 49.7 to 97.73°F);
• pressure 84 to 106.7 kPa (630 to 800 mm.hg);
• elevation up to 2000 meters/6561 feet above sea level;
• explosion and fire safe area.
CFU-4
Parameter
Value
CFU-1.7 CFU -4 CFU -6
Capacity, m3
/hour / gals. per hour 1.7/450 4/1059 6/1588
Filtration fineness, micron 5 25 20
Nominal power, kW 2.2 3 3
Output oil pressure, MPa 0.25 0.3 0.3
AC 50 Hz power voltage,V 380 380 400
Dimensions, mm/ft length/ width / height
600/600/1100
1’96’’/1’96’’/3’8’’
580/560/1115
1’11’’/1’10’’/3’8’’
670/625/995
2’3’’/2’1’’/3’3’’
Weight, kg/lbs 10/22.1 70/154.7 135/298.35
26. 26
Oil Filtration and Pumping
Oil filtration unitCFU
CFU-0.5(Aprisfilter) CFU-0.8(FE-18filter)
The CFU is an on-site filtration cart featuring an adsorption filter that is designed for:
(1) removal of solid particulate matter; (2) removal of ash; (3) removal of dissolved
water; (4) removal of water-soluble acids; and (5) removal of alkali from industrial oil
with viscosity of no more than 70 cSt at 50°C/122°F.
Ambient conditions for operation:
• ambient temperature +10 to +35°C/ 50 to 98°F);
• pressure 84 to106.7 kPa (630 to 800 in. hg);
• max elevation above sea level 2000 meters/6561 feet;
• Explosion and fire-proof area.
*Depends on the type of oil processed
Note. Specifications are valid for oils, which contain no:
• surfactants or other substances facilitates trapping water in the oil;
• water emulsions created mechanically or chemically.
Parameter
Value
CFU 0.8 CFU 0.5
Capacity, m3
/hour / gals. per hour 0.3…0.8*/
79.4…211.7
0.5/132
Filter element:
• depth filter, can be regenerated «APRIS»- 6MI-II FE-18
• cartridge filter – FE-16
Processed oil temperature, 0
С/ 0
F 20…50/ 68. . .122 20…50/ 68. . .122
Processed oil parameters:
• water removal, % 92…98 –
• solid particle removal, % 93…97 –
• filtration, micron 3…5 –
Nominal power, kW 0.75 0.75
Oil output pressure, MPa 0.3 –
Three phase 50Hz AC voltage,V 380 380
Dimensions, mm/ft, length/ width / height
580/480/1350
1’11”/1’7”/4’5”
640/640/1370
2’1”/2’1”/4/6”
27. 27
UVD-4M
Oil Filtration and Pumping
Vacuum filling unitUVD
The UVD vacuum filling unit is designed for preparation (degassing)
storage, transportation and adding of transformer oil into the high
voltage ports of transformers and switches; the unit is designed for
operation at power plants, substations and other energy facilities.
Parameter Value
Amount of prepared oil, liters 30
Amount of oil in filling section, liters 4
Residual pressure in degassing section, Pa (mm.hg) 6.7(5х10-2
)
Oil supply pressure, MPa (kg/cm2
) Up to…0.4 (up to…4)
Nominal power, kW 0.25
50 Hz power supply voltage,V 220
Dimensions, mm/ft:
• length 900/2’11”
• width 780/2’7”
• height 1500/2’4”
Empty weight, kg/lbs 80/176.8
29. 29
Oil heating
Oil heaterPPM
PPM-18 PPM-70
The PPM unit is designed for the heating of transformer oil when: (1) adding oil
to transformers; (2) replacing transformer oil; and (3) when drying transformers.
Additionally, the unit can heat mineral oils, industrial oils, turbine oils and other
types of oils as well as non-corrosive liquids.
This unit is best suited to power plants, oil handling facilities, and facilities that
perform transformer repairs and maintenance. The unit can be operated either
indoors or outdoors under a suitable canopy.
Parameter
Value
PPM-18 PPM-50 PPM-70
Throughput at inlet line pressure 0.2
MPa, m3
/hour, max 2.2
Throughput at inlet line pressure 2.4 kg/
cm2
, m3
/hour, max
– 1,2 4
Fluid pressure, MPa, max 0.6 4 2.5
Nominal power, kW 19.5 56 74
Power supply at ~ 50 Hz, V 380/220 380 380
Max heating temperature, o
С/ o
F 120/248 150/302*
Dimensions, mm/ft, max
• length 800/2’8” 1180/3’11” 1220/4’
• width 660//2’2” 800/2’8” 820/2’8”
• height 1830//6’ 1870/6’2” 1900/6’3”
Weight, kg/lbs, max 180/397.8 400/884 500/1,105
* Max heating temperature may be increased up to 200°С/ 392°F on customer request
31. 31
The Sukhovey air drying unit is designed for drying of air and removal of solid particles from atmospheric air, as well as for sorbent drying.
Dry purified air can be used for purging of transformer tanks and electrical equipment during installation, service or repairs to prevent dielectric
insulation from accumulating moisture while the core is exposed.
The unit is designed as a metal body separated into two compartments. The unit operates as two independent adsorbers, filled with synthetic
zeolite, and a dust filter to remove solid contaminants from the air.
Parameter
Value
Sukhovey 0.7 Sukhovey 4
Dry air capacity, m3
/minute, min / cubic yard 1.7/2.223 2.5/3.27
Dry air dew point, °С/°F, max -50/-58 -50/-58
Dry air pressure, MPa/bar, max 0.018/0.18 0.025/0.25
Max dry air temperature, °С/°F 90±15/194±27 90±15/194±27
Adsorbent load, kg/lbs, max 190/419.9 190/419.9
Number of adsorbers. 1 2
Zeolite regeneration temperature, °С/°F, max 430/806 430/806
Air heater power, kW, Max 24 24
Nominal power consumption, kW max
Air drying (normal operating mode) 1 5.05
Sorbent regeneration in one adsorber 25 30
Sorbent regeneration in two adsorbers – 55
Nominal power voltage at 50Hz,V 380 380
Output air temperature for regeneration of external adsorbents, °С/°F, max 430/806 430/806
Duration of adsorbent regeneration, hours 4 2-4
Dry air filtration fineness, micron 5 5
Dimensions, mm/ft, max:
• length 1350/4’5’’ 1500/4’11’’
• width 800/2’8’’ 1200/3’11’’
• height 1700/5’7’’ 2100/6’11’’
Weight, kg/lbs, max 550/ 1,215.5 1050/ 2,320.5
Air drying
Sukhovey Air drying unit
33. 33
The vacuum cold trap is designed for pulling vacuum and drying of
solid insulation of power transformers with voltages 110-1150 kV
during installation, service and repairs.
The vacuum cold trap can be used with transformers capable of
withstanding 26 Pa pressure.
Application of the unit for transformers which cannot withstand 26 Pa
pressure is possible after reinforcement of the tank authorized by the
transformer manufacturer.
While drying solid insulation of power transformers with voltages from
500 to 1150 kV, the vacuumizing process from atmospheric pressure to
400 Pa may be accelerated by connecting a vacuum blower section to
the unit.
Parameter Value
Rate of vapor-gas mix evacuation from transformer tank at residual
pressure from atmospheric to 400 Pa, liters/second, min
27x3=81
Rate of vapor gas mix evacuation from transformer tank at residual
pressure from 400 Pa to 26 Pa, liters/second, min
500
Residual pressure created by vacuum pump in transformer tank, max 26
Residual pressure in the unit during air leak test, Pa, max 4
Air leak in one hour, Pa, max 100
Water vapor condensation surface temperature, °С/ °F, max -70/-94
Residual moisture content in solid insulation, %, max 1.0
Cold generation capacity (at -70°С/-94F),W 600
Condensation surface area, m2
, min 6.1
Defrosting system power consumption, kW 2.1
Nominal power, kW 21
Power supply voltage at 50Hz,V 380
Dimensions, mm/ft, max
• length 1700/5’57’’
• width 1600/5’25’’
• height 1950/6’4’’
Weight, kg/lbs, max 2100/4,641
Air drying
Vacuum cold trapCMM