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ISO 22000,2005
1
Introduction
• Food has always been a topic of interest to the
human being and public at large.
• Every single person requires food for
sustenance and most people have a strong
interest in the taste, flavour and textural
properties of food.
• There is also the underlying implicit
understanding that food is safe to eat. Food
Safety is relevant to all stages throughout the
food chain “farm-to-fork”.
2
Introduction
Agriculture Production Storage Retail
Raw Material Processing Distribution/ Transportation
Catering
3
• Communication along the food chain is
essential to ensure that all relevant food
safety hazards are identified and adequately
controlled at each step within the food
chain.
• The success of any system depends on
commitment from all stakeholders in the
food chain and with in the implementing
food business operators.
4
WHAT IS IT?
• A management system standard (based on
ISO 9001:2000)
• Specific to food safety management not quality
• Based on Codex HACCP approach with some
innovations
• Designed for all segments of food chain & all
types of food business (micro to global)
• Enables a food business to plan, implement,
operate, maintain and update a system to
provide safe end products
5
• ISO 22000 integrates 7 principles of HACCP
and dynamically combine it with PRPs
• PRPs (PRE-REQUISITE PROGRAM) are also
referred to as:
– good hygienic practices(GHP),
– good agricultural practices
– good production practices
– good manufacturing practices(GMP),
– good distribution and good trading practices
6
IMPLEMENTING A FOOD SAFETY
PROGRAM
EIGHT PRINCIPLES OF PRE-REQUISITE
PROGRAM
SIX PRELIMINARY STEPS OF HACCP
SEVEN PRINCIPLES OF HACCP
REVIEW HACCP PLANS
7
Eight Principals of GHP Throughout the food chain
1.Primary
production
2.Establishment
Design and
facilities
3. Control of
Operations
production
4.Maintenance
and sanitation
consumer
awareness
5. Personnel
Hygiene
6.Transportation
7. Product
information
and consumer
awareness
8.Training
8
1. Primary production
• Environmental hygiene
– (where the environment/surrounding poses a
threat to food safety)
• Hygienic production of Food Sources
– Control contamination of environment
• Handling storage and transport
– Use appropriate storage materials and
equipment
• Cleaning maintenance and personal hygiene
9
2. Establishment Design and Facilities
• Location (Potential sources of contamination
from surroundings)
• Internal design, structures and layout of the
premises rooms and equipment
• Facilities
– Water and air quality,
– drainage and waste disposal,
– personal hygiene, lighting, storage
Ensure effective protection from contamination
during 10
3.Control of Operations:
• Control of food hazards through the use of
HACCP system
• Key aspects of hygiene control systems
• Incoming material requirements
– specification to be identified and applied, where
possible inspected and sorted before processing
• Packaging ( Design and materials used)
• Water
• Management and supervision
11
4. Maintenance and Sanitation
• Cleaning methods and procedures
– Appropriate for the type of product and type of
machine
• Cleaning Programs
– Method, frequency and monitored for their
suitability and effectiveness)
• Pest Control Systems
– Preventing access, harborage and infestation
• Waste Management
– Method, frequency and effectiveness
12
5. Personal Hygiene
• Health Status of Employees
– Illness and injuries
• Communicable diseases and surface injuries
to hands or parts that come in contact with
food items
• Personal cleanliness-Clothing
• Personal Behavior
– smoking, spitting, chewing and eating, sneezing ,
personal effects
13
6.Transportation
• Design of conveyances and bulk containers.
– Proper segregation to prevent cross
contamination
– Time, temperature and humidity controls
available and monitored
– Appropriate for type of packaging
• Use and maintenance
– Mixed and prior usage, appropriate scheduling
and corrective measures
14
7.Product information and consumer awareness
• Lot identification
• Product information
– Bear adequate information to enable the next
person in the food chain to handle, display, store
prepare and use the product safely and correctly
• Labeling
• Consumer education
– hygiene, nutrition, label instructions
15
8.Training
• Awareness and responsibility on:
– nature of food and its ability to sustain
growth of harmful micro-organisms
–manner in which food is handled/packed
–conditions under which the food will be
stored
–expected length of time before
consumption
16
GMP
• GMP requires a quality approach to manufacturing
enabling companies to minimize or eliminate
instances of contamination, mix-ups, and errors
• It addresses issues including:
– record keeping,
– personnel qualifications,
– sanitation and cleanliness,
– equipment verification
– process validation,
– and complaint handling
17
THE SIX PRELIMINARY STEPS
1. Define terms of reference
– clearly spells out scope, extent, resources
committed, terms of appointment of outside
consultants, third party auditors, levels of
authority and accountability for
implementation
2. Select the HACCP team
– include product and process team members
18
3. Describe the product and process
4. Identify intended use
5. Construct a flow diagram
– schematic flow that describes the process.
6. On-site confirmation of flow diagram
– walk through.
19
SEVEN PRINCIPLES OF HACCP SYSTEM
1. Conduct a Hazard analysis
– for both PRP’s and for stages in the flow diagram of
the selected product or process
2. Determine critical control points (CCP’s)
3. Establish Critical Limits
4. Establish a system to monitor & control CCP’s
5. Establish corrective action
6. Establish procedures for verification
7. Establish Documentation concerning all
procedures and records
20
There is no such thing as
“ZERO RISK”
Therefore Risk Analysis
is needed to determine
what the hazards are and to identify
their immediate, interim and
long-term effects on human health
thank you!21

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ISO 22000 Food Safety Management Standard

  • 2. Introduction • Food has always been a topic of interest to the human being and public at large. • Every single person requires food for sustenance and most people have a strong interest in the taste, flavour and textural properties of food. • There is also the underlying implicit understanding that food is safe to eat. Food Safety is relevant to all stages throughout the food chain “farm-to-fork”. 2
  • 3. Introduction Agriculture Production Storage Retail Raw Material Processing Distribution/ Transportation Catering 3
  • 4. • Communication along the food chain is essential to ensure that all relevant food safety hazards are identified and adequately controlled at each step within the food chain. • The success of any system depends on commitment from all stakeholders in the food chain and with in the implementing food business operators. 4
  • 5. WHAT IS IT? • A management system standard (based on ISO 9001:2000) • Specific to food safety management not quality • Based on Codex HACCP approach with some innovations • Designed for all segments of food chain & all types of food business (micro to global) • Enables a food business to plan, implement, operate, maintain and update a system to provide safe end products 5
  • 6. • ISO 22000 integrates 7 principles of HACCP and dynamically combine it with PRPs • PRPs (PRE-REQUISITE PROGRAM) are also referred to as: – good hygienic practices(GHP), – good agricultural practices – good production practices – good manufacturing practices(GMP), – good distribution and good trading practices 6
  • 7. IMPLEMENTING A FOOD SAFETY PROGRAM EIGHT PRINCIPLES OF PRE-REQUISITE PROGRAM SIX PRELIMINARY STEPS OF HACCP SEVEN PRINCIPLES OF HACCP REVIEW HACCP PLANS 7
  • 8. Eight Principals of GHP Throughout the food chain 1.Primary production 2.Establishment Design and facilities 3. Control of Operations production 4.Maintenance and sanitation consumer awareness 5. Personnel Hygiene 6.Transportation 7. Product information and consumer awareness 8.Training 8
  • 9. 1. Primary production • Environmental hygiene – (where the environment/surrounding poses a threat to food safety) • Hygienic production of Food Sources – Control contamination of environment • Handling storage and transport – Use appropriate storage materials and equipment • Cleaning maintenance and personal hygiene 9
  • 10. 2. Establishment Design and Facilities • Location (Potential sources of contamination from surroundings) • Internal design, structures and layout of the premises rooms and equipment • Facilities – Water and air quality, – drainage and waste disposal, – personal hygiene, lighting, storage Ensure effective protection from contamination during 10
  • 11. 3.Control of Operations: • Control of food hazards through the use of HACCP system • Key aspects of hygiene control systems • Incoming material requirements – specification to be identified and applied, where possible inspected and sorted before processing • Packaging ( Design and materials used) • Water • Management and supervision 11
  • 12. 4. Maintenance and Sanitation • Cleaning methods and procedures – Appropriate for the type of product and type of machine • Cleaning Programs – Method, frequency and monitored for their suitability and effectiveness) • Pest Control Systems – Preventing access, harborage and infestation • Waste Management – Method, frequency and effectiveness 12
  • 13. 5. Personal Hygiene • Health Status of Employees – Illness and injuries • Communicable diseases and surface injuries to hands or parts that come in contact with food items • Personal cleanliness-Clothing • Personal Behavior – smoking, spitting, chewing and eating, sneezing , personal effects 13
  • 14. 6.Transportation • Design of conveyances and bulk containers. – Proper segregation to prevent cross contamination – Time, temperature and humidity controls available and monitored – Appropriate for type of packaging • Use and maintenance – Mixed and prior usage, appropriate scheduling and corrective measures 14
  • 15. 7.Product information and consumer awareness • Lot identification • Product information – Bear adequate information to enable the next person in the food chain to handle, display, store prepare and use the product safely and correctly • Labeling • Consumer education – hygiene, nutrition, label instructions 15
  • 16. 8.Training • Awareness and responsibility on: – nature of food and its ability to sustain growth of harmful micro-organisms –manner in which food is handled/packed –conditions under which the food will be stored –expected length of time before consumption 16
  • 17. GMP • GMP requires a quality approach to manufacturing enabling companies to minimize or eliminate instances of contamination, mix-ups, and errors • It addresses issues including: – record keeping, – personnel qualifications, – sanitation and cleanliness, – equipment verification – process validation, – and complaint handling 17
  • 18. THE SIX PRELIMINARY STEPS 1. Define terms of reference – clearly spells out scope, extent, resources committed, terms of appointment of outside consultants, third party auditors, levels of authority and accountability for implementation 2. Select the HACCP team – include product and process team members 18
  • 19. 3. Describe the product and process 4. Identify intended use 5. Construct a flow diagram – schematic flow that describes the process. 6. On-site confirmation of flow diagram – walk through. 19
  • 20. SEVEN PRINCIPLES OF HACCP SYSTEM 1. Conduct a Hazard analysis – for both PRP’s and for stages in the flow diagram of the selected product or process 2. Determine critical control points (CCP’s) 3. Establish Critical Limits 4. Establish a system to monitor & control CCP’s 5. Establish corrective action 6. Establish procedures for verification 7. Establish Documentation concerning all procedures and records 20
  • 21. There is no such thing as “ZERO RISK” Therefore Risk Analysis is needed to determine what the hazards are and to identify their immediate, interim and long-term effects on human health thank you!21