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Digital Re-print - May | June 2010
Feature title: Hygienic Compact Containment System



     Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
     All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
     the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
     information published.
     ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
     or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                             www.gfmt.co.uk                                                                                       NEXT PAGE
Containment                  Feature           Feature                 Containment



                                                                                                                                                       with everything as dry as possible, cak-            in a safe direction,
                                                                                                                                                       ing, clumping and the growth of bacteria            while potentially
                                                                                                                                                       and moulds are also effectively prevented.          contaminated air
                                                                                                                                                       After their removal, expensive raw materi-          is removed and
                                                                                                                                                       als remain undamaged and can be reused              transported else-
                                                                                                                                                       without any problems.                               where.
                                                                                                                                                           In addition, the system offers significant
                                                                                                                                                       benefits in terms of labour saving and reduced      Developed
                                                                                                                                                       downtime when switching from one product            for
                                                                                                                                                       to the next. For companies which need the           production
                                                                                                                                                       very highest level of hygiene, Dinnissen can fit    processes
                                                                                                                                                       the ‘dry-cleaning-in-place’ system with extra           Hygienic
                                                                                                                                                       options from its product range such as elec-        Compact
                                                                                                                                                       trolytically polished surfaces.                     Containment is
                                                                                                                                                                                                           particularly appro-
                                                                                                                                                       Hermetically sealing-off process                    priate for use in
                                                                                                                                                           The entry of fine particles and microor-        projects which
                                                                                                                                                       ganisms is a threat to the hygienic produc-         involve product
Dinnissen Process Technology develops a                                                                                                                tion of foodstuffs, particularly for companies      intake,      mixing,
                                                                                                                                                       operating in the food sector.                       grinding, sifting

Hygienic Compact Containment System                                                                                                                        In addition, the emission of toxic and
                                                                                                                                                       sensitising substances can pose a threat to
                                                                                                                                                                                                           and packaging for
                                                                                                                                                                                                           companies in the
                                                                                                                                                       worker safety, particularly in the chemical         food, pharma and



D
       innissen Process Technology, of               Fast cleaning and more batches                  cally using powerful blasts of compressed         and pharmaceutical sectors.                         chemical sectors.
       Sevenum in The Netherlands,                   per hour                                        air and an interval switch. To achieve this,          Dinnissen’s new Hygienic Compact                Hygienic Compact
       specialises in the processing                     Dinnissen has succeeded in producing        Dinnissen’s system employs tanks of com-          Containment concept succeeds in hermeti-            Containment
of powders, particles and granulates                 such a compact design via the use of accu-      pressed air and special nozzles installed at      cally sealing off production processes and          offers effective
for companies in the feed, food,                     rate flow meters, dosage components and         crucial locations in the mixing system.           preventing particles from coming in or out.         solutions for envi-
pharma and chemical sectors.                         extremely accurate weighing systems.                The equipment is blown clean on a step-           The concept is based on a combination of        ronments in which
                                                         As a result, the systems supplied by        by-step basis with the help of an interval        three functionalities.                              raw materials are
    In particular for environments where it          Dinnissen can quickly and accurately dose       switch, which ensures that the cleaning               First, Dinnissen establishes a situation        processed for the
is essential to work hygienically, safely and        various ingredients and process a large         operation proceeds as programmed.                 of underpressure wherever ingredients are           production of pro-
efficiently because of specific cleanliness          number of batches per hour. This makes it           The blow-cleaning process starts from         introduced into the system. The resulting           biotics, vitamins,
requirements, explosion hazard and/or the            possible to achieve a high mixing capacity in   the weighing bunker and proceeds, from            pressure exerted from outside the system            baby food, meat
potential emission of toxic or sensitising           spite of the compact design of the process      front to back (or from top to bottom), to         prevents any hazardous substances from              products, dried
substances, Dinnissen has developed the              equipment. This is possible even at ratios of   clean every component of the mixer and            escaping from connections and seams or              herbs, graphite,
Hygienic Compact Containment System.                 coarse dosage/fine dosage of 1:500.             storage bunker with the help of blasts of         joints.                                             toner, additives,
The concept combines the quick and thor-                 In practice, Dinnissen’s systems allow      compressed air.                                       In addition, Dinnissen uses inflatable seals    nitrates, fine par-
ough cleaning of production processes with           coarse dosage rates of 20 tonnes per hour           After each compartment has been               and air-seals with air pressure throughout          ticles, sensitizing
an extremely effective containment of even           and fine dosage rates of 40kg per hour (11g     cleaned, it is automatically sealed off by        the system. The end result is a hermetically        substances, sub-
the finest particles.                                per second). The compact design of the          special valves to prevent any raw material        sealed system, whereby dirt and microorgan-         stances which are
                                                     processing equipment is very important in       particles from moving backwards to previous       isms are not able to enter and hazardous            associated with
Quick and thorough cleaning                          enabling production processes to be cleaned     parts of the chain. An efficient suction system   substances are not able to escape.                  explosion risk and
    The ability to quickly and thoroughly            quickly and thoroughly.                         removes all particles and dirt which have             The use of underpressure and inflatable         other raw materi-
clean production processes is becoming                                                               been blown away and transports them to a          seals makes it possible to limit particle trans-    als for the chemi-
increasingly crucial, as more and more pro-          Cleaning the mixing and                         hermetically sealed section.                      mission to less than 0.1mg per m3 of air.           cal and pharma
ducers choose to invest in a single process          transport systems                                   This new technology blows weighing bun-           The Hygienic Compact Containment                sectors.
line for the production of several products.              Dinnissen Process Technology developed     kers, mixers and storage bunkers clean and        system is even effec-
The quick and thorough cleaning achieved             the fully automated ‘dry-cleaning-in-place’     empty at efficiencies of 99.9 percent.            tive against extremely
with the Hygienic Compact Containment                concept, based on com-            pressed           As the entire cleaning process is done        fine particles (down to            More inforMation:
System is based on its compact design and            air, especially for companies                                                                     10nm). In situations which
                                                                                                                                                                                          Ingrid van der Sterren
the fact that all the process equipment is           which need to clean their                                                                         call for the very strictest        Dinnissen BV
quickly and easily accessible for cleaning           mixing and transport                    sys-                                                      standards of hygiene and           Horsterweg 66
purposes.                                            tems quickly, efficiently          and                                                            safety, the system can be          5975 NB Sevenum,
    This is also why Dinnissen fits its mix-         hygienically.                                                                                     fitted with a controlled           The Netherlands
ing and grinding installations with oversized             The ‘dry-cleaning-                                                                           airflow facility. In such            Mobile. +31 6 13518065
inspection hatches and easily removable mix-         in-place’ technology                                                                              cases, a conditioned flow            Email: info@vdsterren.com
                                                                                                                                                                                            Website: www.dinnissen.nl
ing shafts. As a result, all the interior parts of   cleans mixing systems                                                                             of clean or even sterile
the machines are optimally accessible.               completely automati-                                                                              air is created, which flows


40 | may - June 2010                                                                                           Grain &feed millinG technoloGy          Grain &feed millinG technoloGy                            PREVIOUS PAGE    NEXT PAGE   may - June 2010 | 41
Your mill is our priority. No one knows our systems as well as we do. We built
them, and we will do everything we can to ensure that they continue to improve
your company’s productivity. With fully customized service plans we are able to
provide everything from reliable troubleshooting and original replacement parts
to technology upgrades, preventative maintenance, and consulting services.
Are you satisfied? Then we are too.




Bühler AG, Customer Service, CH-9240 Uzwil, Switzerland, T +41 71 955 30 40,
F +41 71 955 33 03, service.gp@buhlergroup.com, www.buhlergroup.com




The solution behind the solution.
                                                      PREVIOUS PAGE     NEXT PAGE
This	digital	Re-print	is	part	of	the	May	|	June	2010	edition	of	Grain	&	Feed	Milling	Technology	magazine.		
Content	from	the	magazine	is	available	to	view	free-of-charge,	both	as	a	full	online	magazine	on	our	
website,	and	as	an	archive	of	individual	features	on	the	docstoc	website.	
                                                                                                                                           LINKS
Please	click	here	to	view	our	other	publications	on	www.docstoc.com.




             June                       2010                                                                                       •	 See	the	full	issue
                                    • Flour mill design
                                                                                                                                   •	   Visit	the	GFMT	website
                                    • Horizontal


                                                                                                                                   •	   Contact	the	GFMT	Team
                                      twin-shaft                                       In this issue:
                                      paddle mixers
                                         The ultimate in mixing
                                         technology                            •           Grain storage
                                                                                     - The Canadian way
                                                                               •        Simultaneous
                                    • The use of                                     determination of
                                         peripheral                                       mycotoxins
                                         machines
                                         in flour mills of today               •                Hygienic
                                                                                               Compact
                                                                                            Containment
                                                                                                                                   •	   Subscribe	to	GFMT
                                                                                                 System


             A subscription magazine for the global flour & feed milling industries - first published in 1891


GFMT10.03.indd 1                                                                                                28/05/2010 10:15




To	purchase	a	paper	copy	of	the	magazine,	or	to	subscribe	to	the	paper	edition	please	contact	
our	Circulation	and	Subscriptions	Manager	on	the	link	adove.		




INFORMATION	FOR	ADVERTISERS	-	CLICK	HERE



          Article reprints
          All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc).
          If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints




                                                                                                                                                                 www.gfmt.co.uk   PREVIOUS PAGE

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Hygienic Compact Containment System

  • 1. Digital Re-print - May | June 2010 Feature title: Hygienic Compact Containment System Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk NEXT PAGE
  • 2. Containment Feature Feature Containment with everything as dry as possible, cak- in a safe direction, ing, clumping and the growth of bacteria while potentially and moulds are also effectively prevented. contaminated air After their removal, expensive raw materi- is removed and als remain undamaged and can be reused transported else- without any problems. where. In addition, the system offers significant benefits in terms of labour saving and reduced Developed downtime when switching from one product for to the next. For companies which need the production very highest level of hygiene, Dinnissen can fit processes the ‘dry-cleaning-in-place’ system with extra Hygienic options from its product range such as elec- Compact trolytically polished surfaces. Containment is particularly appro- Hermetically sealing-off process priate for use in The entry of fine particles and microor- projects which ganisms is a threat to the hygienic produc- involve product Dinnissen Process Technology develops a tion of foodstuffs, particularly for companies intake, mixing, operating in the food sector. grinding, sifting Hygienic Compact Containment System In addition, the emission of toxic and sensitising substances can pose a threat to and packaging for companies in the worker safety, particularly in the chemical food, pharma and D innissen Process Technology, of Fast cleaning and more batches cally using powerful blasts of compressed and pharmaceutical sectors. chemical sectors. Sevenum in The Netherlands, per hour air and an interval switch. To achieve this, Dinnissen’s new Hygienic Compact Hygienic Compact specialises in the processing Dinnissen has succeeded in producing Dinnissen’s system employs tanks of com- Containment concept succeeds in hermeti- Containment of powders, particles and granulates such a compact design via the use of accu- pressed air and special nozzles installed at cally sealing off production processes and offers effective for companies in the feed, food, rate flow meters, dosage components and crucial locations in the mixing system. preventing particles from coming in or out. solutions for envi- pharma and chemical sectors. extremely accurate weighing systems. The equipment is blown clean on a step- The concept is based on a combination of ronments in which As a result, the systems supplied by by-step basis with the help of an interval three functionalities. raw materials are In particular for environments where it Dinnissen can quickly and accurately dose switch, which ensures that the cleaning First, Dinnissen establishes a situation processed for the is essential to work hygienically, safely and various ingredients and process a large operation proceeds as programmed. of underpressure wherever ingredients are production of pro- efficiently because of specific cleanliness number of batches per hour. This makes it The blow-cleaning process starts from introduced into the system. The resulting biotics, vitamins, requirements, explosion hazard and/or the possible to achieve a high mixing capacity in the weighing bunker and proceeds, from pressure exerted from outside the system baby food, meat potential emission of toxic or sensitising spite of the compact design of the process front to back (or from top to bottom), to prevents any hazardous substances from products, dried substances, Dinnissen has developed the equipment. This is possible even at ratios of clean every component of the mixer and escaping from connections and seams or herbs, graphite, Hygienic Compact Containment System. coarse dosage/fine dosage of 1:500. storage bunker with the help of blasts of joints. toner, additives, The concept combines the quick and thor- In practice, Dinnissen’s systems allow compressed air. In addition, Dinnissen uses inflatable seals nitrates, fine par- ough cleaning of production processes with coarse dosage rates of 20 tonnes per hour After each compartment has been and air-seals with air pressure throughout ticles, sensitizing an extremely effective containment of even and fine dosage rates of 40kg per hour (11g cleaned, it is automatically sealed off by the system. The end result is a hermetically substances, sub- the finest particles. per second). The compact design of the special valves to prevent any raw material sealed system, whereby dirt and microorgan- stances which are processing equipment is very important in particles from moving backwards to previous isms are not able to enter and hazardous associated with Quick and thorough cleaning enabling production processes to be cleaned parts of the chain. An efficient suction system substances are not able to escape. explosion risk and The ability to quickly and thoroughly quickly and thoroughly. removes all particles and dirt which have The use of underpressure and inflatable other raw materi- clean production processes is becoming been blown away and transports them to a seals makes it possible to limit particle trans- als for the chemi- increasingly crucial, as more and more pro- Cleaning the mixing and hermetically sealed section. mission to less than 0.1mg per m3 of air. cal and pharma ducers choose to invest in a single process transport systems This new technology blows weighing bun- The Hygienic Compact Containment sectors. line for the production of several products. Dinnissen Process Technology developed kers, mixers and storage bunkers clean and system is even effec- The quick and thorough cleaning achieved the fully automated ‘dry-cleaning-in-place’ empty at efficiencies of 99.9 percent. tive against extremely with the Hygienic Compact Containment concept, based on com- pressed As the entire cleaning process is done fine particles (down to More inforMation: System is based on its compact design and air, especially for companies 10nm). In situations which Ingrid van der Sterren the fact that all the process equipment is which need to clean their call for the very strictest Dinnissen BV quickly and easily accessible for cleaning mixing and transport sys- standards of hygiene and Horsterweg 66 purposes. tems quickly, efficiently and safety, the system can be 5975 NB Sevenum, This is also why Dinnissen fits its mix- hygienically. fitted with a controlled The Netherlands ing and grinding installations with oversized The ‘dry-cleaning- airflow facility. In such Mobile. +31 6 13518065 inspection hatches and easily removable mix- in-place’ technology cases, a conditioned flow Email: info@vdsterren.com Website: www.dinnissen.nl ing shafts. As a result, all the interior parts of cleans mixing systems of clean or even sterile the machines are optimally accessible. completely automati- air is created, which flows 40 | may - June 2010 Grain &feed millinG technoloGy Grain &feed millinG technoloGy PREVIOUS PAGE NEXT PAGE may - June 2010 | 41
  • 3. Your mill is our priority. No one knows our systems as well as we do. We built them, and we will do everything we can to ensure that they continue to improve your company’s productivity. With fully customized service plans we are able to provide everything from reliable troubleshooting and original replacement parts to technology upgrades, preventative maintenance, and consulting services. Are you satisfied? Then we are too. Bühler AG, Customer Service, CH-9240 Uzwil, Switzerland, T +41 71 955 30 40, F +41 71 955 33 03, service.gp@buhlergroup.com, www.buhlergroup.com The solution behind the solution. PREVIOUS PAGE NEXT PAGE
  • 4. This digital Re-print is part of the May | June 2010 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. LINKS Please click here to view our other publications on www.docstoc.com. June 2010 • See the full issue • Flour mill design • Visit the GFMT website • Horizontal • Contact the GFMT Team twin-shaft In this issue: paddle mixers The ultimate in mixing technology • Grain storage - The Canadian way • Simultaneous • The use of determination of peripheral mycotoxins machines in flour mills of today • Hygienic Compact Containment • Subscribe to GFMT System A subscription magazine for the global flour & feed milling industries - first published in 1891 GFMT10.03.indd 1 28/05/2010 10:15 To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk PREVIOUS PAGE