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Digital Re-print - March | April 2012
Grinding by a proven concept makes your choice simple



      Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
      All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
      the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
      information published.
      ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
      or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                              www.gfmt.co.uk                                                                                       NEXT PAGE
FEATURE                                                                                                                                                                                                                                                                               FEATURE
                                                                                                                                                       •  Two directions of rotation possible
                                                                                                                                                       •  Motor capacities up to 400kW
                                                                                                                                                       •  Open rotor design
                                                                                                                                                       •  Temperature control on main bearings
                                                                                                                                                          and chamber
                                                                                                                                                        • Feeder with magnet and stone trap
                                                                                                                                                        • Ergonomic design
                                                                                                                                                          Already, five years ago, the Wynveen
                                                                                                                                                      hammer mill underwent a complete makeo-
                                                                                                                                                      ver and there was the idea to develop a
                                                                                                                                                      hammer mill that will be prepared for the
                                                                                                                                                      future and can deal with the challenges of
                                                                                                                                                      the future. This means minimal energy con-
                                                                                                                                                      sumption and the possibility to answer to the




                                                                                                                                                                                                        60 tones/hour. For the smaller capacities the       the ergonomic design already available at the
                                                                                                                                                                                                        3000-rpm versions are still used.                   hammer mills with manual screen exchange,
                                                                                                                                                                                                            In the enclosed table you will find the         which means a horizontal movable screen
                                                                                                                                                                                                        various possibilities. By introducing frequency     cassette in which 4 screens (so also four dif-
                                                                                                                                                                                                        control on the motor, it became possible to         ferent perforations selectable) are mounted.
                                                                                                                                                                                                        grind ideal structures and particle size. In fact      The big advantage versus vertical screen
                                                                                                                                                                                                        you can create a new screen set-up but still        exchange is the space needed.
                                                                                                                                                                                                        using the same screen perforation. When                Often an upper hopper is positioned
                                                                                                                                                                                                        using a high speed you are able to create fine      above the hammer mill, which reduces the
                                                                                                                                                                                                        grinding, while with a lower speed a coarser        possibilities for vertical screen exchange.
                                                                                                                                                                                                        grinding is achieved.                               To avoid dust and waste of product during

        Grinding by a proven concept                                                                                                                                                                    Frequent
                                                                                                                                                                                                        changing

         makes your choice simple                                                                                                                          1	
                                                                                                                                                           2	
                                                                                                                                                                   Magnet
                                                                                                                                                                   Air	inlet
                                                                                                                                                                                                        the
                                                                                                                                                                                                            To answer
                                                                                                                                                                                                                 grow-
                                                                                                                                                                                                        ing need for
                                                                                                                                                                                                                                                                      Your partner in technology,
                                                                                                                                                                                                                                                                      equipment and plants for animal-
                                                                                                                                                                                                        producing a                                                   and aqua feed and petfood.
                                                                                                                                                           3	      Stone	trap
     by Willem de Vaan, General Director, Wynveen International BV, The Netherlands                                                                        4	      Material	direction	flap              great number
                                                                                                                                                           5	      Pre	braking	plates                   of recipes, the
                                                                                                                                                                                                                                   VA C U U M C O AT E R
T
     ogether    with    mixing   and              used at roller mills and crackers.                  ing machines and equipment for the animal            6	      Temperature	sensor                   screens need
     pelleting,  grinding   is   one                  Roller mills and crackers showed better         feed industry, petfood industry and fish             7	      Screen                               to be changed
     of    the  important    process-             results when it comes to energy consump-            industry.                                            8	      Rotor	met	beaters                    frequently, for
es when producing animal feed.                    tion, but the new designed mills feature                Recently the company has moved into                                                           which reason
                                                  adjustable pre-breaker plates, variable speed       its new premises, which means a doubling                                                          Wynveen
   Traditionally, hammer mills are used in        drives and automatic screen change systems.         of the office and production floor compared     need of the various applications required in      has designed
the feed industry for grinding raw materials,         This results in an energy saving which          to the old building. With this new office       nowadays-feed mills.                              the       GHM
which is mainly caused by the relatively sim-     brings the hammer mill again in a favoured          Wynveen International BV is prepared of             Most animal feed mills are looking for a      version with
ple construction and high variation in particle   position, certainly when taking in considera-       the future and has made the logical next step   grinding concept that can produce the par-        an optional
reduction compared to other techniques            tion the relatively high costs for wearing parts    to meet the growth targets it is aiming for.    ticle size that fits with the specific required   automatic
                                                                                    on roller mills   With its new website, introduced during the     coarseness of ingredients needed for the          screen change
                                                                                    and crackers.     opening of the new building, one can see in a   feed to produce.                                  system. This
     Table 1:                                                                       Given the fact    glance what capabilities can be offered.            The latest version of the Wynveen             gives more
                                                                                    that a ham-           Besides the design and delivery of          hammer mills type GHM has a grinding              possibilities to
                                  Diameter          Length
     Type        Capacity t/h*                                       RPM.           mer mill also     complete turnkey feed mills, Wynveen            chamber diameter of 1200mm, which gives           grind on vari-
                                  Chamber         Chamber
                                                                                    allows grind-     International BV is manufacturing the main      at a speed of only 1500rpm a hammer tip           ous perfora-
                                                                                    ing of mixed      equipment like hammer mills, mixers, coater     speed at the ideal level of approximately         tions without
      450-150          1-2            450             150             3000
                                                                                    products,         and sifters and conveying equipment.            90m/seconds. The length of the chamber            the        need
      650-275          2-3            650             275             3000
                                                                                    it becomes            Wynveen International BV is manufactur-     can vary from 750 to 1250mm, depending            to stop the
      650-375          3-5            650             275             3000
                                                                                    clear     that    ing hammer mills in a wide range.               on the required capacity. The low speed           motor during
      650-550         7-12            650             550             3000
                                                                                    hammer mills          The features of the of hammer mills that    gives a lower noise level, less wear and          production
      670-750        15-20            650             750             3000          still are the     can be delivered are:                           tear and lower bearing load compared to a         and loose a
     670-1150        20--30           650            1150             3000          majority.           • Big diameter 1200mm - 1500rpm               3000-rpm hammer mill.                             lot of pro-
     GHM-750         20-35           1200             750             1500               Wynveen        • Diameter 650mm - 3000rpm                        To suit the various demands in feed mill      duction time.
    GHM-1000          30-50          1200            1000             1500          International       • Capacities from 2t/h up to 60t/h            capacities, Wynveen International BV can          Wynveen has             Wynveen International b.v.             Tel: +31 (0)26 - 479 06 99
    GHM-1250          45-60          1200            1250             1500          BV has a rich       • Frequency controlled drives                 deliver hammer mills that can deal with dif-      chosen        to        P.O. Box 38                            Fax: +31 (0)26 - 479 06 98
                                                                                    tradition in        • Manual or automatic screen exchange         ferent capacities from two tones/hour up to       make use of             6666 ZG Heteren                        info@wynveen.com
 *= depending on raw materials                                                                                                                                                                                                  The Netherlands                        www.wynveen.com
                                                                                    manufactur-         • With or without adjustable breaker plates

14 | march - april 2012                                                                                        Grain &feed millinG technoloGy         Grain     &feed millinG technoloGy                                                                                            march - april 2012 | 15
Exosex SPTab, a unique pheromone they are unable to locate females.         enables the use of very low doses of    Tel: 02380 603939
       product for stored product A male carrying Entostat powder active ingredient and has potential                      Email: georgina.donovan@exosect.com
       moth control, will be exclusively will form a mobile pheromone
N   ews          March	-	April	2012
       distributed in Spain by Comercial dispenser, producing ‘false’
       Química Massó, a market leader in pheromone trails, which attract
                                                                                                                                                NEWS

       speciality chemicals for a range of additional males.
           Sustainably farmed non-GM crops on the agenda of new industry body
       industries including agriculture and Contact between the males
       pest control.                          ensures that the Entostat



           A
       Commenting from Expocida, powder and the confusion
                   s demand for non-GMO Foundation has recently become and preservation of the Amazon                      sensitive about GM in their foods.”
       Michael products worldwide effect is automatically the highly and other high conservation value
                    Niven, Exosect’s key       the new custodian of passed                                                 Richard Werran, Managing
       account manager said, “We have on, this process is called Auto-
                   increases, a new not- successful ProTerra Certification areas (HCVAs).                                  Director of Cert ID Europe
       been working with Massóhas well Confusion™. This product helps
         for-profit organisation for been Standard against which non-GM The strength of ProTerra                           adds, “The aim of The ProTerra
       over a year and having recently processors to reduce and/or
         launched in The Netherlands to soy producers and supply chain Certification helps mitigate brands’                Foundation is to support the feed
       obtained the Europeanregistration eliminate insecticide sprays and
         support the Spanish food and feed suppliers have been certifying exposure and liability related to                and food industries in supplying
       for use in post-harvest storage and consequently, reduces subsequent
         industries in sourcing sustainably millions of tonnes of soy for more GMOs and the full range of social           non-GM soy with improved
       food production, we are absolutely down-time in production
         produced, non-genetically modified than six years.                         and environmental issues.              sustainability performance.
       delighted to be launching here atin associated with fumigation andby It is anticipated that EU retailers
         grains, cereals and derivatives and   The program, originally created                                             “A rigorous cer tif ication
       Expocida”. soy.
         particular                           spray regimes. already significantly and brands will use the new
                                               Cert ID, has                                                                programme such as ProTerra which
       Exosex SPTab* is a unique mating Exosex SPTab was first developed
                                               contributed to improving the ProTerra certification Trustmark               addresses every aspect of the crop’s
       disruption product forstakeholders insustainability ofitthe soy supply to identify on-pack to consumers
         Backed by industry the control          the UK where was awarded                                                  journey, from farm to fork can
       of the five key stored product the UK’s Societyanticipated that products produced without
         from both Europe and South chain. It is of Food Hygiene                                                           contribute significantly to this goal.”
       moths which infestFoundation Technology (SOFHT) Award for
         America, The ProTerra stored          placing the ProTerra certification GMOs and according to advanced           As part of its educational agenda,
       commodities including genetically ‘Best new product’ in 2008 and was
         claims that the growth in cereals,    program under the governance sustainability practices.                      the ProTerra Foundation is hosting
       cocoa, pulses and tobacco as an Agrow Awards finalistnon-profit
         modified crops is not only a risk to of an independent in 2009.                                                   a conference on April 24, 2012 at
       well assafety and food security, but The product has since been rolled
         food flour mills, confectionary,      foundation, managed through Effect upon                                     The Natural History Museum
       herbs, spices, dried fruit and nut out throughout Europe where it
         causes a devastating impact on the a broad multi-stakeholder environment shocking                                 London. The conference will
       production facilities.of farmers and isconsultation process, will amplify “The truth about farming
         welfare and lives                       now available in UK, France,                                              bring together participants from
       Exosex SPTab isin acountries Netherlands, Germany, Italy andas genetically modified soy capable
         rural communities             small   its application and effectiveness                                           all stages of the soy supply chain,
       tablet as Brazil and Exosect’s now Spain. The product standing as of withstanding being drenched
         such consisting of Argentina, well further enhance its was also                                                   from South America, Asia and
       Entostat™powder formulated launched in Japan in 2011 and is
         from where millions of tonnes of an independent quality mark.              in toxic pesticides and their effect   Europe including retailers, food
       with minute quantities ofoil are fully registered in the USA.
         soymeal, soybeans and soy the         ProTerra certification requires upon the environment and soil               manufacturers, feed suppliers,
       female sex into the EU every year. Derived from a natural ‘food grade’
         imported pheromone common             a strict non-GMO limit of less fertility is shocking,” says Augusto         farmers and other stakeholders to
       to fiveFoundation is dedicated to wax whichpercent adventitious EU Freire, Managing Director of Cert
         The of the major moth pests           than 0.1 is sustainably harvested                                           explore in-depth the sustainability
       of food processing; Plodia from palm trees, Entostat powder
         providing the agricultural and authorised GM contamination, ID Brazil.                                            of the soy supply chain.
       interpunctella, Ephestia tools that acts as a delivery system for atesting “Understandably EU consumers
         food industries with the elutella,    strong traceability, PCR wide
       Ephestia Kuehniella, Ephestia range of chemistry. points, as well are therefore sensitive about the
         they need to achieve improved at ‘critical’ control                                                               More inforMation:
       figulilella, Cadra cautella.
         sustainability performance.          Even through ofver y rights of impact of food production on
                                               as protection        the slight                                             The ProTerra Foundation
       The Exosex SPTab tablet works movement, it develops an
         As a result, The ProTerra workers and indigenous people people and the planet, and VERY                            Website: www.proterrafoundation.org.

          Grain  &feed millinG technoloGy                                                                                              march - april 2012 | 31




                              ite
                  ou r we b s
            Vi sit vigan.com
               www.

       VIGAN manufactures dry agribulk materials handling systems:                                                           Latest references
       • Portable pneumatic conveyors or grain pumps (100 - 250 tph);                                                        PYEONGTAEK PORT
                                                                                                                             South Korea
       • Pneumatic Continuous barge & Ship Unloaders (160 - 800 tph);                                                        1 NIV 400 tph
       • Mechanical Continuous Ship Unloaders (up to 1,500 tph);                                                             On rails with cable reels
       • Mechanical loaders (up to 1,200 tph).
       as well as complete storage systems in ports and the agricultural industries.                                         LATTAKIA PORT
                                                                                                                             Syria
                                                                                                                             2 Mobile T200
              From project design to complete turnkey bulk handling solutions                                                2 x 250 tph
                   and port terminals with mechanical and/or pneumatic
         Grain&feed millinG technoloGy                                                                                                  march - april 2012 | 9
                           reliable and cost effective equipment.


                                                                                                                             SWINOUJSCIE
                                                                                                                             Poland (BUNGE GROUP)
                                                                                                                             1 Loader 600 tph



                    An affiliate company of VAN DE WIELE group.

                                         VIGAN Engineering s.a. • Rue de l’Industrie, 16 • B-1400 Nivelles (Belgium)
                               Phone : +32 67 89 50 41 • Fax : +32 67 89 50 60 • Web : www.vigan.com • E-mail : info@vigan.com



                  &
       Ann A5 victam 0212.indd 1
            Grain feed millinG technoloGy                                                                                                march - april 2012 15:37:04
                                                                                                                                                  21/02/12 | 7
FEATURE


                                                                                                          The hammer mills of Wynveen
                                                                                                     International BV allow a drive motor up to
                                                                                                     400kW.
                                                                                                          Furthermore, a so-called open rotor has been
                                                                                                     designed with two functions. One is to create
                                                                                                     sufficient stiffness and balance and secondly to
                                                                                                     minimise the temperature increase while grinding.
                                                                                                          For monitoring purposes the main bear-
                                                                                                     ings and the chamber are fitted with tem-
                                                                                                     perature sensors. All components can also be
                                                                                                     delivered in an Atex execution. To make use
                                                                                                     of all four corners of the hammers and reduce
                                                                                                     the downtime of the machine, the direc-
                                                                                                     tion of rotation of the hammer mill can be
                                                                                                     changed and the rotor has double holes for
                                                                                                     the hammer axles. To ensure a good product
                                                                                                     entrance to the mill, a feeder is developed
                                                                                                     which contains an integrated, (automatically
                                                                                                     cleaned) magnet and a stone trap.
                                                                                                          This will make sure that possible metal
                                                                                                     parts and/or stones are prevented from end-
                                                                                                     ing up in the feed mix. The combination of the
                                                                                                     two makes the feeder unique.

                                                                                                     Risk analyses
                                                                                                         To meet the latest stringent guidelines of
                                                                                                     CE regulations, Wynveen International BV has
                                                                                                     conducted a risk analyses for its hammer mills.
                                                                                                         This has been done for both non-hazard-
                                                                                                     ous environments and ATEX environments.
                                                                                                     To meet both as a standard, the hammer
                                                                                                     mills are equipped with proper earthing and
                                                                                                     sensors to detect possible increase of heat.
                                                                                                     Where required we make use of a pressure
                                                                                                     release membrane and/or flame arrestors.
                                                                                                         For reducing the noise and vibration
                                                                                                     our hammer mills are provided with shock
                                                                                                     absorbers.
                                                                                                         Much attention was spent to the ergonomic
                                                                                                     aspect. By designing two big doors, the ham-
                                                                                                     mer mills are very easy accessible for screen
                                                                                                     and hammer exchange. Both doors easily roll
                                                                                                     sideways via a rail and wheels and are equipped
                                                                                                     with safety switches to make sure that no mis-
                                                                                                     takes can be made during maintenance.
                                                                                                         Other important points to keep in mind
                                                                                                     when designing a grinding plant are not only
                                                                                                     the right choice of hammer mill, but also the
                                                                                                     correct energy efficient motor type and very
                                                                                                     important, an adequate aspiration set-up.
                                                                                                     Especially the last item needs special attention.
                                                                                                         The capacity of the aspiration fan should
                                                                                                     not only be in the right relation to the screen
                                                                                                     area of the mill but also depends on products,
exchange of the screen, while the motor is           The lower part of the hammer mill is            which have to be ground. Depending on the
still running, it is important to maintain, an   executed with screens; by making use of the         air volume, the necessary filter surface can be
under pressure in the grinding chamber of        gravity force a good discharge of product is        determined.
the hammer mill. Special inflatable sealing’s    possible. The idea of adjustable breaker plates         In general, reverse air cleaned filters are
with labyrinth ensure a correct tightness of     was to create an asymmetric form (ellipse           used, which allow for an air load on the filter
the sealing in operation and stop’s the prod-    instead of circle) in the grinding chamber.         cloth of approximately two m3/minute of air
uct leaving the grinding chamber.                Because of this the product is forced to leave      per m2 of filtering area.
     To minimise energy consumption adjust-      their natural flow and, because of the centrifu-        Finally, it is important that the filter unit
able breaker plates are introduced.              gal force the product will hit the breaker plate,   is not directly positioned beside the outlet
     Tests have proven that hardly any grind-    as a result it is bounced back and then again       product stream of the hammer mill to make
ing takes place below the level of the main      gets a hit of the hammer.                           sure that a good airflow and aspiration is
shaft. By designing two adjustable breaker           So a more frequent frontal collision is         safeguarded.
plates in the top of the machine, an energy      achieved between hammers, breaker plates and
saving of approximately 30–35 percent com-       product. By making the breaker plates adjustable    More   inforMation:
pared to the old designs has been achieved.      we can create this ellipse in both directions.       Website: www.wynveen.com

16 | march - april 2012                                                                                        Grain  &feed millinG technoloGy
LINKS
This digital Re-print is part of the March | April 2012 edition of Grain & Feed Milling Technology magazine. 	
Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as
an archive of individual features on the docstoc website.
Please click here to view our other publications on www.docstoc.com.




 March - April              2012
                                                                                                    •	 See the full issue
                        •    Assessing
                             cereal quality
                             parameters
                                                                                                    •	   Visit the GFMT website

                                                                                                    •	   Contact the GFMT Team
                        •    Grinding by a proven
                             concept makes your
                             choice simple                               In this issue:
                                                                          •     Improving
                                                                                supply from
                                                                                farm to fork
                        •    Controlling Insects
                                                                          •
                                                                                                    •	   Subscribe to GFMT
                                                                                Victam Asia
                        	    with	heat
                                                                                Product
                                                                                Showcase
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                                                                                markets


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Grinding by a proven concept makes your choice simple

  • 1. Digital Re-print - March | April 2012 Grinding by a proven concept makes your choice simple Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk NEXT PAGE
  • 2. FEATURE FEATURE • Two directions of rotation possible • Motor capacities up to 400kW • Open rotor design • Temperature control on main bearings and chamber • Feeder with magnet and stone trap • Ergonomic design Already, five years ago, the Wynveen hammer mill underwent a complete makeo- ver and there was the idea to develop a hammer mill that will be prepared for the future and can deal with the challenges of the future. This means minimal energy con- sumption and the possibility to answer to the 60 tones/hour. For the smaller capacities the the ergonomic design already available at the 3000-rpm versions are still used. hammer mills with manual screen exchange, In the enclosed table you will find the which means a horizontal movable screen various possibilities. By introducing frequency cassette in which 4 screens (so also four dif- control on the motor, it became possible to ferent perforations selectable) are mounted. grind ideal structures and particle size. In fact The big advantage versus vertical screen you can create a new screen set-up but still exchange is the space needed. using the same screen perforation. When Often an upper hopper is positioned using a high speed you are able to create fine above the hammer mill, which reduces the grinding, while with a lower speed a coarser possibilities for vertical screen exchange. grinding is achieved. To avoid dust and waste of product during Grinding by a proven concept Frequent changing makes your choice simple 1 2 Magnet Air inlet the To answer grow- ing need for Your partner in technology, equipment and plants for animal- producing a and aqua feed and petfood. 3 Stone trap by Willem de Vaan, General Director, Wynveen International BV, The Netherlands 4 Material direction flap great number 5 Pre braking plates of recipes, the VA C U U M C O AT E R T ogether with mixing and used at roller mills and crackers. ing machines and equipment for the animal 6 Temperature sensor screens need pelleting, grinding is one Roller mills and crackers showed better feed industry, petfood industry and fish 7 Screen to be changed of the important process- results when it comes to energy consump- industry. 8 Rotor met beaters frequently, for es when producing animal feed. tion, but the new designed mills feature Recently the company has moved into which reason adjustable pre-breaker plates, variable speed its new premises, which means a doubling Wynveen Traditionally, hammer mills are used in drives and automatic screen change systems. of the office and production floor compared need of the various applications required in has designed the feed industry for grinding raw materials, This results in an energy saving which to the old building. With this new office nowadays-feed mills. the GHM which is mainly caused by the relatively sim- brings the hammer mill again in a favoured Wynveen International BV is prepared of Most animal feed mills are looking for a version with ple construction and high variation in particle position, certainly when taking in considera- the future and has made the logical next step grinding concept that can produce the par- an optional reduction compared to other techniques tion the relatively high costs for wearing parts to meet the growth targets it is aiming for. ticle size that fits with the specific required automatic on roller mills With its new website, introduced during the coarseness of ingredients needed for the screen change and crackers. opening of the new building, one can see in a feed to produce. system. This Table 1: Given the fact glance what capabilities can be offered. The latest version of the Wynveen gives more that a ham- Besides the design and delivery of hammer mills type GHM has a grinding possibilities to Diameter Length Type Capacity t/h* RPM. mer mill also complete turnkey feed mills, Wynveen chamber diameter of 1200mm, which gives grind on vari- Chamber Chamber allows grind- International BV is manufacturing the main at a speed of only 1500rpm a hammer tip ous perfora- ing of mixed equipment like hammer mills, mixers, coater speed at the ideal level of approximately tions without 450-150 1-2 450 150 3000 products, and sifters and conveying equipment. 90m/seconds. The length of the chamber the need 650-275 2-3 650 275 3000 it becomes Wynveen International BV is manufactur- can vary from 750 to 1250mm, depending to stop the 650-375 3-5 650 275 3000 clear that ing hammer mills in a wide range. on the required capacity. The low speed motor during 650-550 7-12 650 550 3000 hammer mills The features of the of hammer mills that gives a lower noise level, less wear and production 670-750 15-20 650 750 3000 still are the can be delivered are: tear and lower bearing load compared to a and loose a 670-1150 20--30 650 1150 3000 majority. • Big diameter 1200mm - 1500rpm 3000-rpm hammer mill. lot of pro- GHM-750 20-35 1200 750 1500 Wynveen • Diameter 650mm - 3000rpm To suit the various demands in feed mill duction time. GHM-1000 30-50 1200 1000 1500 International • Capacities from 2t/h up to 60t/h capacities, Wynveen International BV can Wynveen has Wynveen International b.v. Tel: +31 (0)26 - 479 06 99 GHM-1250 45-60 1200 1250 1500 BV has a rich • Frequency controlled drives deliver hammer mills that can deal with dif- chosen to P.O. Box 38 Fax: +31 (0)26 - 479 06 98 tradition in • Manual or automatic screen exchange ferent capacities from two tones/hour up to make use of 6666 ZG Heteren info@wynveen.com *= depending on raw materials The Netherlands www.wynveen.com manufactur- • With or without adjustable breaker plates 14 | march - april 2012 Grain &feed millinG technoloGy Grain &feed millinG technoloGy march - april 2012 | 15
  • 3. Exosex SPTab, a unique pheromone they are unable to locate females. enables the use of very low doses of Tel: 02380 603939 product for stored product A male carrying Entostat powder active ingredient and has potential Email: georgina.donovan@exosect.com moth control, will be exclusively will form a mobile pheromone N ews March - April 2012 distributed in Spain by Comercial dispenser, producing ‘false’ Química Massó, a market leader in pheromone trails, which attract NEWS speciality chemicals for a range of additional males. Sustainably farmed non-GM crops on the agenda of new industry body industries including agriculture and Contact between the males pest control. ensures that the Entostat A Commenting from Expocida, powder and the confusion s demand for non-GMO Foundation has recently become and preservation of the Amazon sensitive about GM in their foods.” Michael products worldwide effect is automatically the highly and other high conservation value Niven, Exosect’s key the new custodian of passed Richard Werran, Managing account manager said, “We have on, this process is called Auto- increases, a new not- successful ProTerra Certification areas (HCVAs). Director of Cert ID Europe been working with Massóhas well Confusion™. This product helps for-profit organisation for been Standard against which non-GM The strength of ProTerra adds, “The aim of The ProTerra over a year and having recently processors to reduce and/or launched in The Netherlands to soy producers and supply chain Certification helps mitigate brands’ Foundation is to support the feed obtained the Europeanregistration eliminate insecticide sprays and support the Spanish food and feed suppliers have been certifying exposure and liability related to and food industries in supplying for use in post-harvest storage and consequently, reduces subsequent industries in sourcing sustainably millions of tonnes of soy for more GMOs and the full range of social non-GM soy with improved food production, we are absolutely down-time in production produced, non-genetically modified than six years. and environmental issues. sustainability performance. delighted to be launching here atin associated with fumigation andby It is anticipated that EU retailers grains, cereals and derivatives and The program, originally created “A rigorous cer tif ication Expocida”. soy. particular spray regimes. already significantly and brands will use the new Cert ID, has programme such as ProTerra which Exosex SPTab* is a unique mating Exosex SPTab was first developed contributed to improving the ProTerra certification Trustmark addresses every aspect of the crop’s disruption product forstakeholders insustainability ofitthe soy supply to identify on-pack to consumers Backed by industry the control the UK where was awarded journey, from farm to fork can of the five key stored product the UK’s Societyanticipated that products produced without from both Europe and South chain. It is of Food Hygiene contribute significantly to this goal.” moths which infestFoundation Technology (SOFHT) Award for America, The ProTerra stored placing the ProTerra certification GMOs and according to advanced As part of its educational agenda, commodities including genetically ‘Best new product’ in 2008 and was claims that the growth in cereals, program under the governance sustainability practices. the ProTerra Foundation is hosting cocoa, pulses and tobacco as an Agrow Awards finalistnon-profit modified crops is not only a risk to of an independent in 2009. a conference on April 24, 2012 at well assafety and food security, but The product has since been rolled food flour mills, confectionary, foundation, managed through Effect upon The Natural History Museum herbs, spices, dried fruit and nut out throughout Europe where it causes a devastating impact on the a broad multi-stakeholder environment shocking London. The conference will production facilities.of farmers and isconsultation process, will amplify “The truth about farming welfare and lives now available in UK, France, bring together participants from Exosex SPTab isin acountries Netherlands, Germany, Italy andas genetically modified soy capable rural communities small its application and effectiveness all stages of the soy supply chain, tablet as Brazil and Exosect’s now Spain. The product standing as of withstanding being drenched such consisting of Argentina, well further enhance its was also from South America, Asia and Entostat™powder formulated launched in Japan in 2011 and is from where millions of tonnes of an independent quality mark. in toxic pesticides and their effect Europe including retailers, food with minute quantities ofoil are fully registered in the USA. soymeal, soybeans and soy the ProTerra certification requires upon the environment and soil manufacturers, feed suppliers, female sex into the EU every year. Derived from a natural ‘food grade’ imported pheromone common a strict non-GMO limit of less fertility is shocking,” says Augusto farmers and other stakeholders to to fiveFoundation is dedicated to wax whichpercent adventitious EU Freire, Managing Director of Cert The of the major moth pests than 0.1 is sustainably harvested explore in-depth the sustainability of food processing; Plodia from palm trees, Entostat powder providing the agricultural and authorised GM contamination, ID Brazil. of the soy supply chain. interpunctella, Ephestia tools that acts as a delivery system for atesting “Understandably EU consumers food industries with the elutella, strong traceability, PCR wide Ephestia Kuehniella, Ephestia range of chemistry. points, as well are therefore sensitive about the they need to achieve improved at ‘critical’ control More inforMation: figulilella, Cadra cautella. sustainability performance. Even through ofver y rights of impact of food production on as protection the slight The ProTerra Foundation The Exosex SPTab tablet works movement, it develops an As a result, The ProTerra workers and indigenous people people and the planet, and VERY Website: www.proterrafoundation.org. Grain &feed millinG technoloGy march - april 2012 | 31 ite ou r we b s Vi sit vigan.com www. VIGAN manufactures dry agribulk materials handling systems: Latest references • Portable pneumatic conveyors or grain pumps (100 - 250 tph); PYEONGTAEK PORT South Korea • Pneumatic Continuous barge & Ship Unloaders (160 - 800 tph); 1 NIV 400 tph • Mechanical Continuous Ship Unloaders (up to 1,500 tph); On rails with cable reels • Mechanical loaders (up to 1,200 tph). as well as complete storage systems in ports and the agricultural industries. LATTAKIA PORT Syria 2 Mobile T200 From project design to complete turnkey bulk handling solutions 2 x 250 tph and port terminals with mechanical and/or pneumatic Grain&feed millinG technoloGy march - april 2012 | 9 reliable and cost effective equipment. SWINOUJSCIE Poland (BUNGE GROUP) 1 Loader 600 tph An affiliate company of VAN DE WIELE group. VIGAN Engineering s.a. • Rue de l’Industrie, 16 • B-1400 Nivelles (Belgium) Phone : +32 67 89 50 41 • Fax : +32 67 89 50 60 • Web : www.vigan.com • E-mail : info@vigan.com & Ann A5 victam 0212.indd 1 Grain feed millinG technoloGy march - april 2012 15:37:04 21/02/12 | 7
  • 4. FEATURE The hammer mills of Wynveen International BV allow a drive motor up to 400kW. Furthermore, a so-called open rotor has been designed with two functions. One is to create sufficient stiffness and balance and secondly to minimise the temperature increase while grinding. For monitoring purposes the main bear- ings and the chamber are fitted with tem- perature sensors. All components can also be delivered in an Atex execution. To make use of all four corners of the hammers and reduce the downtime of the machine, the direc- tion of rotation of the hammer mill can be changed and the rotor has double holes for the hammer axles. To ensure a good product entrance to the mill, a feeder is developed which contains an integrated, (automatically cleaned) magnet and a stone trap. This will make sure that possible metal parts and/or stones are prevented from end- ing up in the feed mix. The combination of the two makes the feeder unique. Risk analyses To meet the latest stringent guidelines of CE regulations, Wynveen International BV has conducted a risk analyses for its hammer mills. This has been done for both non-hazard- ous environments and ATEX environments. To meet both as a standard, the hammer mills are equipped with proper earthing and sensors to detect possible increase of heat. Where required we make use of a pressure release membrane and/or flame arrestors. For reducing the noise and vibration our hammer mills are provided with shock absorbers. Much attention was spent to the ergonomic aspect. By designing two big doors, the ham- mer mills are very easy accessible for screen and hammer exchange. Both doors easily roll sideways via a rail and wheels and are equipped with safety switches to make sure that no mis- takes can be made during maintenance. Other important points to keep in mind when designing a grinding plant are not only the right choice of hammer mill, but also the correct energy efficient motor type and very important, an adequate aspiration set-up. Especially the last item needs special attention. The capacity of the aspiration fan should not only be in the right relation to the screen area of the mill but also depends on products, exchange of the screen, while the motor is The lower part of the hammer mill is which have to be ground. Depending on the still running, it is important to maintain, an executed with screens; by making use of the air volume, the necessary filter surface can be under pressure in the grinding chamber of gravity force a good discharge of product is determined. the hammer mill. Special inflatable sealing’s possible. The idea of adjustable breaker plates In general, reverse air cleaned filters are with labyrinth ensure a correct tightness of was to create an asymmetric form (ellipse used, which allow for an air load on the filter the sealing in operation and stop’s the prod- instead of circle) in the grinding chamber. cloth of approximately two m3/minute of air uct leaving the grinding chamber. Because of this the product is forced to leave per m2 of filtering area. To minimise energy consumption adjust- their natural flow and, because of the centrifu- Finally, it is important that the filter unit able breaker plates are introduced. gal force the product will hit the breaker plate, is not directly positioned beside the outlet Tests have proven that hardly any grind- as a result it is bounced back and then again product stream of the hammer mill to make ing takes place below the level of the main gets a hit of the hammer. sure that a good airflow and aspiration is shaft. By designing two adjustable breaker So a more frequent frontal collision is safeguarded. plates in the top of the machine, an energy achieved between hammers, breaker plates and saving of approximately 30–35 percent com- product. By making the breaker plates adjustable More inforMation: pared to the old designs has been achieved. we can create this ellipse in both directions. Website: www.wynveen.com 16 | march - april 2012 Grain &feed millinG technoloGy
  • 5. LINKS This digital Re-print is part of the March | April 2012 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. March - April 2012 • See the full issue • Assessing cereal quality parameters • Visit the GFMT website • Contact the GFMT Team • Grinding by a proven concept makes your choice simple In this issue: • Improving supply from farm to fork • Controlling Insects • • Subscribe to GFMT Victam Asia with heat Product Showcase • Global grain & feed markets A subscription magazine for the global flour & feed milling industries - first published in 1891 To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk PREVIOUS PAGE