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INDEX
Copyright © ATSG 2006
CHRYSLER
A604
DESCRIPTION............................................................ ......................................................................................... 4
DIAGNOSIS TESTS.................................................................. ........................................................................... 10
CLUTCH APPLICATION CHART....................................................................................................................... 11
PRESSURE CHECKS................................................................. ........................................................................... 13
OILCIRCUITDIAGRAMS.................................................................................................................................... 15
GENERALDIAGNOSIS CHARTS........................................................................................................................ 30
MAINTENANCEANDADJUSTMENTS............................................................................................................... 33
TEARDOWNAND RE-ASSEMBLY....................................................................................................................... 35
VALVEBODY ...................................................................... ................................................................................... 41
SPECIFICATIONS.................................................................. ................................................................................ 78
BELLHOUSING I.D.................................................................... ............................................................................ 82
REPAIR PACKAGEFOR"89"MODELS.............................................................................................................. 85
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
INTRODUCTION
CHRYSLER A604 (41TE)
1
No part of anyATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tablesandcharts.
The information and part numbers contained in this booklet have
been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.
Copyright © ATSG 2003
Updated
August, 2003
DALE ENGLAND
FIELD SERVICE CONSULTANT
ED KRUSE
TECHNICAL CONSULTANT
WAYNE COLONNA
TECHNICAL SUPERVISOR
PETER LUBAN
TECHNICAL CONSULTANT
JIM DIAL
TECHNICAL CONSULTANT
GREGORY LIPNICK
TECHNICAL CONSULTANT
JERRY GOTT
TECHNICAL CONSULTANT
JON GLATSTEIN
TECHNICAL CONSULTANT
DAVID CHALKER
TECHNICAL CONSULTANT
MIKE SOUZA
TECHNICAL CONSULTANT
ROLAND ALVAREZ
TECHNICAL CONSULTANT
GERALD CAMPBELL
TECHNICAL CONSULTANT
The A604 electronic controlled automatic overdrive transaxle has some very unique features. This unit
contains no bands or freewheel devices and shifts from clutch to clutch, which requires very precise
programming of the onboard transaxle controller. The electronic system is designed to abort the transaxle to
second gear if a transaxle problem is detected, however you will still have reverse, park and neutral, which will
allow the operator to "Limp" home. Through a variety of different fault codes the technician will be able to
diagnos the cause of the malfunction, and repair the concern. This booklet is designed to provide you with the
procedures necessary to service, overhaul or repair theA604 transaxle.
Note: There have been many engineering changes in this transaxle since its introduction in 1989. ATSG
also has available an "Update Handbook" which includes the many changes and is required along with this
manual for a proper overhaul or repair.
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
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41TE.pdf

  • 1. INDEX Copyright © ATSG 2006 CHRYSLER A604 DESCRIPTION............................................................ ......................................................................................... 4 DIAGNOSIS TESTS.................................................................. ........................................................................... 10 CLUTCH APPLICATION CHART....................................................................................................................... 11 PRESSURE CHECKS................................................................. ........................................................................... 13 OILCIRCUITDIAGRAMS.................................................................................................................................... 15 GENERALDIAGNOSIS CHARTS........................................................................................................................ 30 MAINTENANCEANDADJUSTMENTS............................................................................................................... 33 TEARDOWNAND RE-ASSEMBLY....................................................................................................................... 35 VALVEBODY ...................................................................... ................................................................................... 41 SPECIFICATIONS.................................................................. ................................................................................ 78 BELLHOUSING I.D.................................................................... ............................................................................ 82 REPAIR PACKAGEFOR"89"MODELS.............................................................................................................. 85 AUTOMATIC TRANSMISSION SERVICE GROUP 18639 S.W. 107TH AVENUE MIAMI, FLORIDA 33157 (305) 670-4161
  • 2. INTRODUCTION CHRYSLER A604 (41TE) 1 No part of anyATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tablesandcharts. The information and part numbers contained in this booklet have been carefully compiled from industry sources known for their reliability, but ATSG does not guarantee its accuracy. Copyright © ATSG 2003 Updated August, 2003 DALE ENGLAND FIELD SERVICE CONSULTANT ED KRUSE TECHNICAL CONSULTANT WAYNE COLONNA TECHNICAL SUPERVISOR PETER LUBAN TECHNICAL CONSULTANT JIM DIAL TECHNICAL CONSULTANT GREGORY LIPNICK TECHNICAL CONSULTANT JERRY GOTT TECHNICAL CONSULTANT JON GLATSTEIN TECHNICAL CONSULTANT DAVID CHALKER TECHNICAL CONSULTANT MIKE SOUZA TECHNICAL CONSULTANT ROLAND ALVAREZ TECHNICAL CONSULTANT GERALD CAMPBELL TECHNICAL CONSULTANT The A604 electronic controlled automatic overdrive transaxle has some very unique features. This unit contains no bands or freewheel devices and shifts from clutch to clutch, which requires very precise programming of the onboard transaxle controller. The electronic system is designed to abort the transaxle to second gear if a transaxle problem is detected, however you will still have reverse, park and neutral, which will allow the operator to "Limp" home. Through a variety of different fault codes the technician will be able to diagnos the cause of the malfunction, and repair the concern. This booklet is designed to provide you with the procedures necessary to service, overhaul or repair theA604 transaxle. Note: There have been many engineering changes in this transaxle since its introduction in 1989. ATSG also has available an "Update Handbook" which includes the many changes and is required along with this manual for a proper overhaul or repair. AUTOMATIC TRANSMISSION SERVICE GROUP 18639 S.W. 107TH AVENUE MIAMI, FLORIDA 33157 (305) 670-4161