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Cellulose reactivity in
ACel – Industry view
ACel seminar
Veli-Matti Vuorenpalo | June 05, 2015
Focus
• Pulp & Paper
• Oil & Gas
• Mining
• Water management
Revenue
EUR 2.14 billion (2014)
Employees
4,250 (2014)
Revenue split by
customer benefit
Product quality or product yield
optimization 50%
Process and energy
efficiency 20%
Water quality and regulatory
compliance in raw water and
wastewater treatment 30%
We help customers create more value by applying
our expertise where water meets chemistry
Kemira is a global chemicals company serving customers in water-intensive industries
Veli-Matti Vuorenpalo - ACel seminar 2
Kemira shares are listed on the NASDAQ OMX Helsinki stock exchange.
05 June 2015
Flocculant is a charged water soluble polymer
A POLYMER is a macromolecule derived from
small repeating units - MONOMERS
The charged water soluble polymers are
called POLYELECTROLYTES
How to make cationic polyelectrolytes?
 Polymerize synthetic cationic monomer
 Current industry standard for synthetic polyelectrolyte
 Modify a ready, non charged polymer
 Way to do it in the case of cellulose based
polyelectrolyte
Cationic polyelectrolyte
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 3
Synthetic cationic polyelectrolyte
Polymerization of cationic monomers
Veli-Matti Vuorenpalo - ACel seminar
+++++++
+++++++++++
+
Monomer
05 June 2015 4
Cellulose based cationic polyelectrolyte
Activation of fiber to accessible polymeric structures and cationization after that
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 5
+
+
+
+
Activation
Activation
Flocculation
Separate particles
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 6
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Flocculation
Addition of polyelectrolyte
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 7
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Flocculation
Floc formation
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 8
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-
Good flocculant needs to be long
Activation should’t make cellulose too reactive and cut the polymeric structures
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 9
Role of reactivity and activation in cellulose based flocculants
Controlled activation is important enabler of feasible production
05 June 2015Veli-Matti Vuorenpalo - ACel seminar 10
Cellulose polymer structures needs to be
accessible to cationization
 Enables formation of cationic cellulose polymers
from fiber rather than surface modified fiber
 More feasible cationization with reduced
consumption of reagent
 Enough cationicity in right places enables production
of water soluble polyelectrolyte from fiber
 However, activation should not reduce the length of
the polymer backbone
 Short polymers don’t function as flocculants
 Increased consumption of reagents due to too reactive
cellulose
Thank you!

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FIBIC ACel Programme Seminar: Cellulose reactivity in ACel – Industry view

  • 1. Cellulose reactivity in ACel – Industry view ACel seminar Veli-Matti Vuorenpalo | June 05, 2015
  • 2. Focus • Pulp & Paper • Oil & Gas • Mining • Water management Revenue EUR 2.14 billion (2014) Employees 4,250 (2014) Revenue split by customer benefit Product quality or product yield optimization 50% Process and energy efficiency 20% Water quality and regulatory compliance in raw water and wastewater treatment 30% We help customers create more value by applying our expertise where water meets chemistry Kemira is a global chemicals company serving customers in water-intensive industries Veli-Matti Vuorenpalo - ACel seminar 2 Kemira shares are listed on the NASDAQ OMX Helsinki stock exchange. 05 June 2015
  • 3. Flocculant is a charged water soluble polymer A POLYMER is a macromolecule derived from small repeating units - MONOMERS The charged water soluble polymers are called POLYELECTROLYTES How to make cationic polyelectrolytes?  Polymerize synthetic cationic monomer  Current industry standard for synthetic polyelectrolyte  Modify a ready, non charged polymer  Way to do it in the case of cellulose based polyelectrolyte Cationic polyelectrolyte 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 3
  • 4. Synthetic cationic polyelectrolyte Polymerization of cationic monomers Veli-Matti Vuorenpalo - ACel seminar +++++++ +++++++++++ + Monomer 05 June 2015 4
  • 5. Cellulose based cationic polyelectrolyte Activation of fiber to accessible polymeric structures and cationization after that 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 5 + + + + Activation Activation
  • 6. Flocculation Separate particles 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
  • 7. Flocculation Addition of polyelectrolyte 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 7 + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + + + + + + + + + + + + + + + + + +
  • 8. Flocculation Floc formation 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 8 + + + + ++ + + + - - - - - - - - + - + -
  • 9. Good flocculant needs to be long Activation should’t make cellulose too reactive and cut the polymeric structures 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 9
  • 10. Role of reactivity and activation in cellulose based flocculants Controlled activation is important enabler of feasible production 05 June 2015Veli-Matti Vuorenpalo - ACel seminar 10 Cellulose polymer structures needs to be accessible to cationization  Enables formation of cationic cellulose polymers from fiber rather than surface modified fiber  More feasible cationization with reduced consumption of reagent  Enough cationicity in right places enables production of water soluble polyelectrolyte from fiber  However, activation should not reduce the length of the polymer backbone  Short polymers don’t function as flocculants  Increased consumption of reagents due to too reactive cellulose