2. Socks Machines
We supported by Sangiacomo socks machines from Italy to produce socks
product for many great brands, such as Adidas, Reebok, Converse, etc.
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3. History
2002
3 units of Sangiacomo socks machines
Production capacity = 13,500 pairs/month
2004
4 units of Sangiacomo socks machines
Production capacity = 18,000 pairs/month
2005
8 units of Sangiacomo socks machines
Production capacity = 36,000 pairs/month
2006
20 units of Sangiacomo socks machines
Production capacity = 90,000 pairs/month
2007
Adidas was coming and trust us to produce
their great socks product for Indonesian market only.
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4. 2008
We have prepared 30 units of Sangiacomo socks machines
Production capacity = 135,000 pairs/month
to start support Adidas SEA (South East Asia) project.
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5. 2009
33 units of Sangiacomo socks machines
Production capacity = 148,500 pairs/month.
Finally at FW 2009, we started to provide Adidas socks,
direct to 6 countries, i.e. Indonesia, Singapore, Malaysia, Philippines, Thailand
and Vietnam under Adidas SEA project.
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6. 2010
Since built a mutually business relationship with SEA,
we have explore our capability and technology.
We started to learn and produce for technical socks with special yarn,
coolmax yarn and nylon 6.6 yarn as Adidas SEA requested and
increased the number of socks machines become 40 units of
Sangiacomo socks machines with production capacity = 180,000 pairs/month.
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7. 2011
We also learn and produce for technical socks with special design,
for an example 5 toe socks design as Adidas SEA requested and
increased the number of socks machines become 45 units of
Sangiacomo socks machines with production capacity = 202,500 pairs/month.
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8. 2012
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We produce for technical socks with special yarn,
polypropylen yarn for making adiZero technology and
increased the number of socks machines become 50 units of
Sangiacomo socks machines with production capacity = 225,000 pairs/month.
9. 2013
We learn and produce for technical 3D socks design as Adidas SEA requested
and increased the number of socks machines become 70 units of
Sangiacomo socks machines with production capacity = 315,000 pairs/month.
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10. 2014
We increase the number of socks machines become 76 units of
Sangiacomo socks machines with production capacity = 342,000 pairs/month
Finally at FW 2014, Adidas PAC trust us to provide Adidas socks,
direct to 2 countries, i.e. Australia and New Zealand.
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11. 2015
We have purchase 10 units of Lonati socks machines with Automatic Stitch by
Stitch Linking Device.
All new units will be ready on this April to support production team.
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13. Socks Machines Type
Sangiacomo Fantasia 2C ( 3 Machines) – 2002 with Lin Toe
Sangiacomo Fantasia 1C (24 Machines) – 2004 with Classic Linking
Sangiacomo Fantasia 1C ( 6 Machines) – 2005 with Classic Linking
Sangiacomo Hi-Tech ( 7 Machines) – 2005 with Hand Linking
Sangiacomo Hi-Tech ( 6 Machines) – 2006 with Classic Linking
Sangiacomo Hi-Tech ( 10 Machines) – 2007 with Classic Linking
Sangiacomo HT-1 ( 6 Machines) – 2008 with Classic Linking
Sangiacomo STAR ( 4 Machines) – 2008 with Classic Linking
Sangiacomo Hi-Tech ( 3 Machines) – 2009 with Classic Linking
Sangiacomo Hi-Tech ( 5 Machines) – 2010 with Hand Linking
Sangiacomo STAR ( 2 Machines) – 2010 with Hand Linking
TOTAL = 76 UNITS of SOCKS MACHINES
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We have 5 different variants on needle number of socks machine with
various function to produce variety of socks construction
depend on buyer requirement.
We able to produce all categories of socks, such as training, technical,
football, men casual and kids socks.
We have 120 N, 132 N, 156 N, 160 N, 168 N and 200 N with details as below:
14. Linking Machines
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Conti Complete Machine Type 232
for Training Socks
Manual Linking Machine
Stitch by Stitch
Classic Linking Device
for Technical Socks
We also have 3 different variants on toe closing
to produce variety toe closing of socks construction
depend on buyer requirement.
15. Differences with Other
Other’s Product
Inside Sock
Outside Sock
Marel’s Product
Both inside and
outside of socks which
sewn by
Classic Linking Device
Reinforcement Technology
It give more neat and
comfortable to use
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16. Colors
Our machines can produce socks with
15 different colors on it.
It give more attractive look and beautiful
design of socks.
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17. Sculpture terry
3 units of our machines can make socks with sculpture
terry design, so we can make terry design as simple as
we make regular pattern.
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18. STAR HT Machine
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6 units of our Sangiacomo machines build specially for make football socks.
19. Supporting Machines
We complete the production line with 5 units of embroidery
machines from Tajima, Japan.
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20. Development Process
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Once we have received complete tech package
from buyer, we can start the process as below:
DEPARTMENT
Final
FOB
Proto Samples,
New HC &
Lab Dip Color
Confirmation Samples
& Final HC
Marketing 7 days
Development 30 days 30 days
DEPARTMENT
PO
Record
Production
Planning
Yarn
Purchase
Bulk
Production Ex-Fty Shipment
Marketing 1 day
PPIC 1 day
Purchasing 30 - 60 days
Production 15 - 30 days
Warehouse 1 day
Forwarder 3 - 10 days
Tech package should contains Socks Line list, Article Description,
Reference Socks Sample, and Inline Price or Target FOB Price.
Production Process
21. Operational Detail
AVERAGE WORKING HOURS /WEEK : 40 HOURS
AVERAGE OVERTIME/WEEK : 2 HOURS
OPERATOR PAYMENT WAGE : LEGAL/DAY/PERSON
MINIMUM
LABOR INSURANCE : BPJS (Government Assurance)
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Our company are fully SOE compliance and
follow the government rules.
We are 3C grade based on Adidas SOE
compliance and Bronze grade based on
Nike SOE compliance.
We have target to achieve 4C grade and
Silver grade in 2015.
22. Staff and Labour
With total 206 employees, we have clear rule and responsibility for
every staff and labour in management system with detail as below:
MANAGER & STAFF 32
SHIFT LEADER 3 (SOCKS)
3 (EMBROIDERY)
1 (SEAMLESS)
ASSISTANT LEADER 3 (SOCKS)
INPUT DATA 1 (SOCKS)
OPERATOR 36 (SOCKS)
12 (EMBROIDERY)
1 (SEAMLESS)
MAINTENANCE 8 (SOCKS)
TECHNICIAN 12 (SOCKS)
1 (EMBROIDERY)
QUALITY CONTROL 21 (SOCKS)
1 (EMBROIDERY)
REPAIR 6 (SOCKS)
STEAM 9 (SOCKS)
HANDLINKING & CONTI 9 (SOCKS)
FINISHING 1 (EMBROIDERY)
PACKING 21 (SOCKS)
DEVELOPMENT SAMPLE 7 (SOCKS)
1 (EMBROIDERY)
WAREHOUSE 7
HSE 1
SECURITY 9
With composition 15% of Manager & Staff from total employees, we
have strong management team to drive the company vision,
mission and future development.
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23. Physical Plant
A: MAIN GATE
B: SECURITY POST = 9 m2
C: REST AREA = 22 m2
D: EMPLOYEES PARKING AREA = 200 m2
E: LIVING ROOM = 40 m2
F: UPSTAIR: OFFICE
DOWNSTAIRS: FINISHED GOODS AREA = 522 m2
G: SOCKS WORKING AREA = 264 m2
H: EMBROIDERY WORKING AREA = 108 m2
I: QUALITY CONTROL = 36 m2
J: FINISHING = 36 m2
K: STEAM = 36 m2
L: PACKING = 50 m2
M: ELECTRICAL PANEL & GENERATOR SET = 100 m2
N: RAW MATERIAL WAREHOUSE = 400 m2
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We still have 1,400 m2 free space to double
our production capacity to absorb global
market demand and we are ready for this
challenge next year.
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