Webinar Presentation

1. Tolomatic Solutions for the
Food & Beverage Industry

2. Agenda
• What is FSMA – Food Safety Modernization Act?
• IP69k protection rating explained
• USDA approval standard explained
• Installation requirements to conform to USDA
• IP69k actuator construction
• Electric vs. Pneumatic value proposition
• Tolomatic’s Hygienic products

3. FSMA – Food Safety Modernization Act
FDA Food Safety Modernization Act (FSMA)
The FDA Food Safety Modernization Act (FSMA), the most sweeping reform of our food safety laws in more than 70 years, was signed into law by President Obama on January 4, 2011. It aims to ensure
the U.S. food supply is safe by shifting the focus from responding to contamination to preventing it.
Pronounced: “Fiz-Mah”
It aims to ensure the U.S. food supply is safe by shifting the focus from
responding to contamination to preventing it.

4. Important dates on FSMA implementation
• Aug. 30, 2015: Preventive controls for human/animal food
• October 31, 2015: Produce safety, foreign supplier
verification program and third-party accreditation
• March 31, 2016: Sanitary transport
• May 31, 2016: Intentional adulteration
• Food Engineering article on legislation & dates

5. IP (Ingress Protection) & NEMA Ratings
Degree of Protection against
the following…
Details IP Rating NEMA Rating
Dust protected / no moisture IP5x NEMA 4
Low Pressure Spray ~ 5 psi IP65 NEMA 4
High Pressure Spray ~ 15 psi IP66 NEMA 4
Temporary Immersion 1 meter / 30 minutes IP67 NEMA 6
Continuous Immersion Depth spec’d by supplier IP68 NEMA 6
High temp / high pressure spray
~ 175F / 1450 psi
80C / 100 bar IP69k NA
Corrosive Agents NA 4X & 6P

6. Wash-Down Environments
IP67
Low Caustic
• Beer
• Produce
• Refrigerated / Frozen
• Juice
• Wine
• Spirits
IP69K
High Caustic
• Dairy
• Meat / Poultry /
Seafood
IP65
Dry-Clean / Water
• Bakery
• Bottled Water
• Coffee
• Confectionary
• Drinks
• Sauces / Condiments
• Snacks
• Soft Drinks
Low Caustic
Wash Down
High Caustic
Wash Down
Dry-Clean / Water
Wash Down
FSMA

7. USDA: Food & Beverage Standards for Design
• USDA
– Dairy - Guideline
– Meat & Poultry - Guideline
• ANSI / NSF / 3-A
– 14159-1-2010 : Meat, Poultry, Dairy
• European Standards
– EHEDG
– FSA
– EFSA

8. USDA Conformance Addresses Major Concerns
1) Corrosion Resistance
2) Wash-down Protection
3) Bacterial Growth Prevention

9. Material Selection Critical to Robustness
• Series 300 Stainless Steel
– Withstands corrosive foods / juices
– Holds up under frequent cleaning and sanitizing
– 32 Ra Finish or better
• Polyurethane, Viton, UMHW Gaskets & O-Ring Seals
– Excellent resistance to Chemicals and Heat
– Good compression set resistance
Special Coatings/ Surface Treatments
- White Epoxy paint
- Chromium (Armoloy)
- Electroless Nickel plating

10. Lubrication Selection
• Food Grade Lubricants
– USDA’s stance on Actuators:
• “Don’t care because grease should never exit actuator w/ IP69k design”
– Food Grade Categories (USDA)
• H1 - lubricants are food-grade lubricants used in food-processing
environments where there is the possibility of incidental food contact.
• H2 - lubricants are food-grade lubricants used on equipment and machine
parts in locations where there is no possibility of contact.
• H3 - lubricants are food-grade lubricants, typically edible oils, used to
prevent rust on hooks, trolleys and similar equipment.

11. Actuators – Hygienic Design
Rod
• Push / Pull loads
• Great for pivot points!
Rodless
• Carry loads back & forth
• Great for long lengths!
Wash-down Protection:

12. Construction – All Stainless
Anodized Aluminum
Resist Corrosion:
Stainless Steel

13. Construction – Smooth Surfaces & Edges
Eliminate Contamination Points:
Sensor & Mounting Slots / Holes
Easy to clean:
Smooth Body / Edges

14. Construction – Hex / Acorn Head Bolts
Eliminate Contamination Points:
Socket Head Bolts
Easy to clean:
Hex or Acorn Head Bolts

15. Construction – Open Spaces
Easy to clean:
Open Spaces
Eliminate Contamination Points:
Tight Spaces

16. Construction: Sealing Joints
O-Rings Gaskets Welded
Eliminate Contamination Points & Wash-down Protection:

17. USDA Conformance Installations
• Non-product contact in horizontal
applications: HYG1 option not
required
• Non-product contact in vertical
applications: HYG1 option not required
• Product or splash contact in
horizontal applications: HYG1
option is required
• Product or splash contact in vertical
applications: HYG1 option is
insufficient, shielding must be provided
NON-PRODUCT CONTACT PRODUCT OR SPLASH CONTACT
BUILT-IN WIPER:
Keeps contaminants
away from contact
area

18. Value proposition of Electric vs. Pneumatic
• Precise position, speed, acceleration,
and force control
• Infinite positioning flexibility
• Quiet operation
• Superior Accuracy / Repeatability
• Elimination of multiple components
• Longer life
• No costly leaks
• Energy efficient / “green”
• Cost-effective operation
• No or little maintenance
Pneumatic Systems

19. Electric vs. Pneumatic Energy Efficiency
ASSUMPTIONS: Electric Efficiency 79%; Pneumatic Efficiency 22%; Cost kW/hr $0.08
= Power-Out (kW) ÷ Efficiency (%)POWER-IN (kW)
Calculating the Power Costs of an Application
= Velocity (m/sec) x Force (N) ÷ 1,000 (convert to kN)POWER-OUT (kW)
COST OF APPLICATION = (Power-In) x (Hours/year) x (Electricity Cost)
2
3
1
0.3 m/sec, 300N
12”/sec, 67 lbf
0.2 m/sec, 2500N
8”/sec, 565 lbf
0.15 m/sec, 7000N
6”/sec, 1570 lbf

20. Cumulative air leaks & est. annual cost
Costs calculated using the Industrial
electricity rate of $0.07 per kWh*,
assuming a consistent operation and an
efficient compressor.
*From U.S. Energy Information
Administration, December, 2012
Electricity Consumption Report.
Cumulative air leak in a facility from all
sources and estimated annual cost.

21. Lowest Total Cost of Ownership
+ Lower Energy Costs!
+ Increased Flexibility!
+ Increased Production!
+ Longer Life!
+ Lower Product Waste!
+ Lower Maintenance Costs!
+ Shorter Changeover Time!
= Increased Profits

22. YOUR MOTOR HERE® COMPATIBLE
WELDED SEAMS
• No Gaps
• Protection for
high pressure/
temperature
wash down
(static)
IP69K RATED
CHOICE OF BALL OR
ROLLER SCREW
• Corrosion resistant
ALL 300 SERIES STAINLESS STEEL
ROUND, SMOOTH BODY
• Easy cleaningLUBRICATION
PORT
Durable, Long Lasting, 100% Duty Cycle Products

23. IMA – Integrated Servo Motor
• 4 frame sizes
• Forces up to ~7,000 lbf
• Speeds up to ~60”/sec
• Ball & Roller screw options
• White Paint option w/ IP67

24. ERD – One of a kind!
 Stainless Steel construction (6 sizes)
 IP69k protection
 Hygienic design
 USDA certified (25/30 sizes)
 Forces up to 20kN / 4,500 lbf

25. The Tolomatic Difference
Fast Delivery CAD on the WebSizing Software
Superior Customer Service & Support
Your Motor Here
Innovative & Custom Products

26. Tolomatic has the solution!