Rockdale Water
Resources – UASB
Pretreatment Facility
Overview and Key Process Summary
September 2015
• Facility Origins and Updates through 2013
• UASB Process Basics
• Operational Changes and Updates 2014 to present
• 2015 Performance Summary
• Questions and Facility Tour
Agenda/Overview
UASB – What is it?
• Influent is high strength (COD >10,000 mg/l) with variable
pH and NH3 levels
• PreAcidification (PAC) = conditioning of influent (COD=>
VFAs)
– pH in the low 5’s
– Current target = 25%
• UASB Reactor (Upflow Anaerobic Sludge Blanket)
– Acid/Methane Formers granularized around Ca core
– 0.35 m3/day methane production per 1 Kg COD removed
– Target COD removal = 90%
– Target effluent VFA < 2
– Target N/P residuals
– Target Reactor pH/Alkalinity 6.8/mid 40s
UASB Process Basics
Facility Timeline Summary
• Original Project (1994) – PreAcidification Tank (PAC),
Reactor and ancillary chemical feed building
• 2001 – Flow Equalization Tank and Rotoscreen
• 2001 – UASB Reactor Feed Header Modification
• 2004 – PAC tank rehabilitation (upper 2 rings)
• 2015 – Recycle Stream Separation/Piping Mods/Dual
Chem Feed Systems
Project BasicsFlares
Screening
EQ Tank
700,000
gallons
PAC Tank
145,000
gallons
UASB Reactor
540,000 gallons
UASB Biomass – A Different Animal
• Isolated Reactor and PAC recycle returns
• Added independent dual N/P feeds to PAC/Reactor
• DOA control drives PAC process changes
• Reactor N/P residuals drive UASB process changes
Operational Changes 2014 - Present
SCOD Treatment
PAC DOA
UASB Reactor
• Improve BioGas regulator controls
• Trial MagOx (less hazardous alkalinity control)
• Restore/rebuild original PID control loop concepts
• Replace existing PAC tank
• Update/improve odor control
• Install pigging bypass piping (to EQ vs Quigg)
Operational Changes Moving Forward
Questions?

UASB Overview 8.30.15 Final

  • 1.
    Rockdale Water Resources –UASB Pretreatment Facility Overview and Key Process Summary September 2015
  • 2.
    • Facility Originsand Updates through 2013 • UASB Process Basics • Operational Changes and Updates 2014 to present • 2015 Performance Summary • Questions and Facility Tour Agenda/Overview
  • 3.
  • 4.
    • Influent ishigh strength (COD >10,000 mg/l) with variable pH and NH3 levels • PreAcidification (PAC) = conditioning of influent (COD=> VFAs) – pH in the low 5’s – Current target = 25% • UASB Reactor (Upflow Anaerobic Sludge Blanket) – Acid/Methane Formers granularized around Ca core – 0.35 m3/day methane production per 1 Kg COD removed – Target COD removal = 90% – Target effluent VFA < 2 – Target N/P residuals – Target Reactor pH/Alkalinity 6.8/mid 40s UASB Process Basics
  • 5.
    Facility Timeline Summary •Original Project (1994) – PreAcidification Tank (PAC), Reactor and ancillary chemical feed building • 2001 – Flow Equalization Tank and Rotoscreen • 2001 – UASB Reactor Feed Header Modification • 2004 – PAC tank rehabilitation (upper 2 rings) • 2015 – Recycle Stream Separation/Piping Mods/Dual Chem Feed Systems
  • 6.
    Project BasicsFlares Screening EQ Tank 700,000 gallons PACTank 145,000 gallons UASB Reactor 540,000 gallons
  • 8.
    UASB Biomass –A Different Animal
  • 9.
    • Isolated Reactorand PAC recycle returns • Added independent dual N/P feeds to PAC/Reactor • DOA control drives PAC process changes • Reactor N/P residuals drive UASB process changes Operational Changes 2014 - Present
  • 10.
  • 11.
  • 12.
  • 13.
    • Improve BioGasregulator controls • Trial MagOx (less hazardous alkalinity control) • Restore/rebuild original PID control loop concepts • Replace existing PAC tank • Update/improve odor control • Install pigging bypass piping (to EQ vs Quigg) Operational Changes Moving Forward
  • 14.