1. Flexible Storage Places for
RAW MATERIAL
Duraibabu M
15-OCT-14

2. Content
• Existing Method 3C ( Constant Place / Constant Bin / Constant Qty )• Existing Method 3C ( Constant Place / Constant Bin / Constant Qty )
• Constrains In Old Method
• New method FP2C (Flexible Place / Constant Bin / Constant Qty)
• RM Identification FP2C Board.
• 3C Vs FP2C
• Suitable ForSuitable For
• Q & A

3. 3C ( Constant ‐ Bin / Qty / Place)
(Existing Global Method)
VERTICAL RACK 1
NUTS BOLTS Flanges Rubber Part
6
5
44
3
2
1
A B C DA B C D
VERTICAL RACK 2 TWO RACK USED 8 Parts
Casting Tank Steel Frame Plastic Tank Aluminum Tank
6
5
4
3
2
1
H G F E

4. Constrains In Constant Places
• Storage Place Area is decide by Safety Stock.
• Due to Volatile Auto Business, Maintaining Proper Safety Stock is
Quite Tough.
• Change in Safety Stock , Will be a big Constrain to maintain Inventory
in Constant Place.
• People keep inventory in Different Place get Chance to collapse FIFO /
Traceability / Inventory Stock Monitoring / Material issue Delay to
production.
• Also gives handling Issue and Material Damages.

5. Constant Bin / Constant Qty
Flexible Place
VERTICAL RACK 1
Aluminum
6
Aluminum
Tank Casting Tank Casting Tank
5 BOLT Rubber Part Casting Tank Steel Frame
SINGLE RACK
USED FOR 8
PARTS4 BOLT Rubber Part Plastic Tank Steel Frame
3 NUT Flanges Plastic Tank Steel Frame
2 NUT Flanges Plastic Tank Steel Frame
1 NUT Flanges Plastic Tank Steel Frame
PARTS.
A B C D
VERTICAL RACK 2
6
5
4
50 % of the Floor
Size Saved3
2
1
H G F E
Size Saved

6. RM IDENTIFICATION - FP2C BOARD
PRODUCT
NAME
RACK NO
SAFETY
STOCK
QTY
A1 A2 A3
A4 A5
NUTS
BOLTS
NAME STOCK
A4 A5
B1 B2 B3
BOLTS
FLANGES
RUBBER PART
SINGLE RACK
USED FOR 8B4 B5
C5 C6 B6
RUBBER PART
CASTING TANK
USED FOR 8
PARTS. With
FIFO / Safety
Stock /
STEEL FRAME D1 D2 D3
C1 C2 C3 C4
D4 D5
PLASTIC TANK
Traceability
A6
ALUMINIUM
TANK
INOUT

7. Old Method Vs New Method
ACTIVITY 3C FP2C
STORAGE PLACE FIXED & CONSTANT FLEXIBLE
FIFO Tough Easy
Tractability Tough Easy
Space Reduction ZERO 50 %Space Reduction ZERO 50 %
Cost Reduction ZERO 50 %
Part Damages Possible Not Possible
Inventory Monitoring Possible Access only for Access For All the
Stores People . Transparent

8. SUITABLE FOR
Shell Coil
Storage FG StorageStorage
Compound
Storage
WIP Super
Markets
Storage
Ware
House
Stocks StorageStocks

9. Clarification & QuestionsClarification & Questions