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National College of Food Science and
Technology
Tribhuvan University, Nepal
Dawa Rayamajhi Sherpa
B. Tech. Food
Supervised by Dr. Dilip Subba
2074
CONTENTS
 Introduction
 Statement of Problem
 Objectives
 Significance of Study
 Limitations of work
 Materials and Methods
 Results and Discussion
 Conclusions and Recommendations
INTRODUCTION
 Nepal is an agricultural country and every second
farmer owns a cattle like cows or buffalos or both
 Cattle has been used not only for milk and labor but
for meat also
 1.42 million metric ton of live weight of cattle was
recorded at fiscal year 2008/09 for meat production
 i.e. 0.955 million metric ton by-product is generated
out of which 0.224 m.m.t. of abdominal and intestinal
contents which includes 0.045 m.m.t. of tripe
 Meat by-products are all those parts of animal body
except carcass meat
 It includes blood, hide, skin or pelt, bone, fatty tissues,
abdominal and thoracic cavity contents and many
more products
 Tripe is the abdominal part of the cattle which is
considered as by-product
 Tripe can be used in the preparation of different food
products e.g. snack
Cont…
Cont….
Fig 1. Honeycomb tripe Fig 2. Flat tripe Fig 3. Leaf tripe
 Snacking of perishable foods items like “Tripe” with added
salt and spices provide ready to eat products with good
shelf stability at ambient temperature
 Snacking creates unfavourable condition for microbial
growth
 Low water activity and high salt content are two factors
contributing to shelf stability of Snack
 Besides its preservative effect, Snacking also helps to
improve desirable characteristics like taste and flavour to
Continue…
STATEMENT OF PROBLEM It is known that the total yield of by-products always exceeds total
yield of carcass meat
 By-products have very low shelf life
 Tripe snack as human food has never been developed
 The utilisation of by-products is necessary in terms of
environmental sanitation too
 Different valuable edible and non-edible products can be prepared
from the by-products and one can earn wealth out of waste
OBJECTIVESGeneral Objective
To prepare, evaluate the quality and study shelf stability of
spicy snack made from water-buffalo tripe
Specific Objectives
 Develop shelf-stable spicy tripe snack
 Perform sensory analysis
 Analyze its proximate composition
 Analyze the physicochemical parameter of product like aw
and peroxide value
 Investigate effect of Schwann pepper ‘Timur’ on
microbiological quality and lipid oxidation
SIGNIFICANCE OF STUDY
 Utilization and value addition of by-product
 Enhance shelf-stability of tripe
 Increase the palatability of tripe
 New and Nutritive snack can be produced
 Environmental sanitation can be maintained
LIMITATIONS OF WORK
 Microbiology of the raw tripe was not studied
 Due to lack of time, microbiology of every spices was
not studied
 Collagen content of the tripe was not studied due to
lack of chemicals
 Absence of tenderometer caused inability to check the
tenderness of tripe
MATERIALS AND METHODS
Raw Material
 Dressed Buffalo Tripe
 14 Spices all powdered : Cumin, Coriander, Turmeric, Mustard
seed, Chilli powder, Cardamom, Fenugreek, Clove, Cinnamon,
asafoetida, Onion, Garlic and Ginger
 Vegetable oil : Mustard oil
 Salt : Iodised Salt
 Special Spice : Schwann Pepper ‘Timur’
Particulars Qty. used (g)
Tripe (cooked) 1000
Oil 20
Cinnamon 1.7
Black Pepper 10
Cardamom 1.7
Cloves 1.1
Schwann Pepper 20
Garlic 50
Cumin 50
Continue…
Particulars Qty. used (g)
Chili 50
Turmeric 10
Asafetida 0.5
Fenugreek 5
Ginger 50
Coriander 30
Onion 280
Salt 100
The following recipe was finalized by heat and trial basis. After third trial experiment,
this formulation was finalized. 2% timur powder is incorporated for timur-added snack
Table: Recipe for the Snack preparation
Fig: Flow-diagram of Product Preparation
Required amount of clean tripe
was weighed
It was boiled for 30 mins in
water
Cooked tripe was cut into
small chunks of approx.1cm size
It was fried in mustard oil until
chunks were brown
All ground spices are
calculated and weighed
Spices and tripe chunks were
mixed properly
product was loaded in the
sterile glass bottle/jar
Kept at room temperature until
analysis
Continue…
Picture (1-8) Snack Preparation
1. Raw Tripe 2. Boiling 3. Cutting into chunks 4. Frying in mustard oil
5. Heating the
spice mixture
6. Mixing tripe
and spices
7. Mild Heating 8. Mixing ‘Timur’
for timur-added
Continue…
Analysis :
 Sensory Analysis by hedonic method
 Proximate Composition as per AOAC (2005)
 Microbiological: TPC, Yeast and Moulds count by APHA (1984)
 Physicochemical: aw and PV by AOAC (2005)
 Cost calculation and optimization by linear programming
Continue…
 Data of sensory analysis was statistically analyzed by
chi-square test at 5% level of significance
 Data of Proximate analysis was statistically analyzed by
hypothesis testing at 85% level of acceptance
 Data of microbiological analysis and PV analysis was
statistically analyzed by t-Test at 5% level of
significance
Table of t-Test: Paired Two Formulation for Median tables for
different sensory parameters of unadded and ‘timur’ added snack
1. Result of Chi-test for Sensory Analysis
RESULTS AND DISCUSSION
Parameter Chi-test (P<0.05)
Color 0.068
Odor 0.249
Texture 0.695
Taste 0.022
Overall 0.0002
2. Proximate Analysis of Tripe Snack
Values are Mean ± Standard Deviation
S. No. Proximate Value per 100 gm of Snack
1. Moisture 43.91±1.05g
2. Crude Protein 10.44±0.51g
3. Crude Fat 15.20±0.45g
4. Total Ash 2.7±0.09g
5. Carbohydrate 22.19±2.30g
Table of Proximate composition of timur-added Tripe Snack
Salt content and Fiber content
S. No. Component Value per 100 gm of Snack
1. Crude Fiber 1.26±0.08g
2. Salt 5.55±0.19g
Values are Mean ± Standard Deviation
Table of Salt content and Crude fiber content of timur-added tripe
snack
3. Microbiological Analysis
 t-Test: Paired Two formulation for Means tables for Microbiology,
P(<0.05) two-tail was 0.014
Parameter (log cfu/gm)
Storage period in days
0 15 30 45 60
unadded
TPC 3.11 4.26 5.13 5.43 6.63
Yeast and
Molds
nil nil nil nil nil
“timur”
added
TPC 2.70 3.74 4.08 4.44 4.75
Yeast and
Molds
nil nil nil nil nil
Fig: Change in TPC
y = 0.0546x + 3.2722
R² = 0.9717
y = 0.0322x + 2.9787
R² = 0.9226
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
0 15 30 45 60
logcfu/gm
Storage days
Control
Treated
Safe level
Unadded
Timur-added
Continue…
4. Peroxide Value Changes
S. No. Snack/ Days 0 15 30 45 60
1. Unadded (C)
mEqO2/kg
0.63 2.34 3.13 4.95 6.02
2. “timur” added (T)
mEqO2/kg
0.20 1.46 2.75 3.37 4.4
Table of change in peroxide value
Log Table of change in peroxide value
Days 0 15 30 45 60
logC -0.20 0.36 0.49 0.69 0.77
logT -0.69 0.16 0.44 0.52 0.64
t-Test: Paired Two formulations for Means tables for Microbiology,
(P<0.05) two-tail was 0.048
Fig: Change in PV
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
0 15 30 45 60 75
PVmEq/kg
Storage Days
logc
logt
Linear (logc)
Linear (logt)
Continue…
Water activity of Snack
S. No. “timur” added snack
1 0.67
2 0.67
Mean 0.67
Water activity of the samples were determined by
Instrument named, Pawkit water activity meter.
Decagon Devices, Inc. Pullman, WA, USA.
Cost Optimization by Linear Programming
Nutritive Content and Price of Ingredients
Ingredients Protein (kg/kg) Fat (kg/kg) Fiber (kg/kg) Cost per kg (Rs.)
Cooked Tripe 0.19 0.03 0 375
Spices with
timur
0.05 0.33 0.1 1055
Oil 0 1 0 120
Min Protein 0.19x+0.05y >0.1
Max Fat 0.03x+0.33y+1z < 0.15
Min Fiber 0.1y >0.01
Minimize C= 375x+1055y+120z
Solution: X= 0.803, y=0.1 and
z=0.092
Price of Tripe = Rs. 302.7, Spice mix = Rs. 105.5 and Oil = Rs. 11.9 that will ensure the
content of not less than 10% protein, fiber not less than 1% and maximum fat of 15%.
Hence, Minimum price of product at 10% overheads will be Rs. 461.6 per kg and for
timur-unadded snack it was Rs. 453.4 per kg. Lastly, the direct material cost at 10%
overhead was Rs. 462.25 per kg.
Hypothesis Testing for 10% Protein Content
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
7 8 9 10 11 12 13
f(x)
x<min
x>max
P=8.86%
(1-α)=85.53%
P=5.61%
Protein %
Hypothesis Testing for 15% Fat Content
0
0.1
0.2
0.3
0.4
0.5
0.6
12 13 14 15 16 17 18 19 20
f(x)
x<min
x>max
P=2.89%P=9.03%
(1-α)=88.08%
Fat %
Hypothesis Testing for 1% Fiber Content
Fiber %
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
0 0.5 1 1.5 2 2.5
f(x)
x<min
x>max
(1-α)= 87.5%
P= 7.3%P= 5.2%
CONCLUSIONS
 Shelf-stable spicy tripe snack was prepared
 “Timur” showed significant effect in the growth of aerobic
micro-organisms and delaying the fat/oil oxidation hence
making the product more shelf-stable
 Sensory evaluation was conducted and both snack was
found to be highly desirable
 “Timur” added snack was safe for consumption up to 60
days
 Nutritive and palatable snack was prepared
RECOMMENDATIONS
 Tenderization can be done in order to make the tripe more
soft and tender
 Limitation of chemicals caused inability to assess the
collagen content of protein
 Offals like heart, kidney, liver, etc can also be used to
prepare the snacks
 Lean meat can be mixed in different proportion with tripe
to prepare mixed snacks
 Optimization on the formulation of spice mixture can be
done.
National College of Food Science and Technology Tribhuvan University, Nepal

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National College of Food Science and Technology Tribhuvan University, Nepal

  • 1. National College of Food Science and Technology Tribhuvan University, Nepal Dawa Rayamajhi Sherpa B. Tech. Food Supervised by Dr. Dilip Subba 2074
  • 2. CONTENTS  Introduction  Statement of Problem  Objectives  Significance of Study  Limitations of work  Materials and Methods  Results and Discussion  Conclusions and Recommendations
  • 3. INTRODUCTION  Nepal is an agricultural country and every second farmer owns a cattle like cows or buffalos or both  Cattle has been used not only for milk and labor but for meat also  1.42 million metric ton of live weight of cattle was recorded at fiscal year 2008/09 for meat production  i.e. 0.955 million metric ton by-product is generated out of which 0.224 m.m.t. of abdominal and intestinal contents which includes 0.045 m.m.t. of tripe
  • 4.  Meat by-products are all those parts of animal body except carcass meat  It includes blood, hide, skin or pelt, bone, fatty tissues, abdominal and thoracic cavity contents and many more products  Tripe is the abdominal part of the cattle which is considered as by-product  Tripe can be used in the preparation of different food products e.g. snack Cont…
  • 5. Cont…. Fig 1. Honeycomb tripe Fig 2. Flat tripe Fig 3. Leaf tripe
  • 6.  Snacking of perishable foods items like “Tripe” with added salt and spices provide ready to eat products with good shelf stability at ambient temperature  Snacking creates unfavourable condition for microbial growth  Low water activity and high salt content are two factors contributing to shelf stability of Snack  Besides its preservative effect, Snacking also helps to improve desirable characteristics like taste and flavour to Continue…
  • 7. STATEMENT OF PROBLEM It is known that the total yield of by-products always exceeds total yield of carcass meat  By-products have very low shelf life  Tripe snack as human food has never been developed  The utilisation of by-products is necessary in terms of environmental sanitation too  Different valuable edible and non-edible products can be prepared from the by-products and one can earn wealth out of waste
  • 8. OBJECTIVESGeneral Objective To prepare, evaluate the quality and study shelf stability of spicy snack made from water-buffalo tripe Specific Objectives  Develop shelf-stable spicy tripe snack  Perform sensory analysis  Analyze its proximate composition  Analyze the physicochemical parameter of product like aw and peroxide value  Investigate effect of Schwann pepper ‘Timur’ on microbiological quality and lipid oxidation
  • 9. SIGNIFICANCE OF STUDY  Utilization and value addition of by-product  Enhance shelf-stability of tripe  Increase the palatability of tripe  New and Nutritive snack can be produced  Environmental sanitation can be maintained
  • 10. LIMITATIONS OF WORK  Microbiology of the raw tripe was not studied  Due to lack of time, microbiology of every spices was not studied  Collagen content of the tripe was not studied due to lack of chemicals  Absence of tenderometer caused inability to check the tenderness of tripe
  • 11. MATERIALS AND METHODS Raw Material  Dressed Buffalo Tripe  14 Spices all powdered : Cumin, Coriander, Turmeric, Mustard seed, Chilli powder, Cardamom, Fenugreek, Clove, Cinnamon, asafoetida, Onion, Garlic and Ginger  Vegetable oil : Mustard oil  Salt : Iodised Salt  Special Spice : Schwann Pepper ‘Timur’
  • 12. Particulars Qty. used (g) Tripe (cooked) 1000 Oil 20 Cinnamon 1.7 Black Pepper 10 Cardamom 1.7 Cloves 1.1 Schwann Pepper 20 Garlic 50 Cumin 50 Continue… Particulars Qty. used (g) Chili 50 Turmeric 10 Asafetida 0.5 Fenugreek 5 Ginger 50 Coriander 30 Onion 280 Salt 100 The following recipe was finalized by heat and trial basis. After third trial experiment, this formulation was finalized. 2% timur powder is incorporated for timur-added snack Table: Recipe for the Snack preparation
  • 13. Fig: Flow-diagram of Product Preparation Required amount of clean tripe was weighed It was boiled for 30 mins in water Cooked tripe was cut into small chunks of approx.1cm size It was fried in mustard oil until chunks were brown All ground spices are calculated and weighed Spices and tripe chunks were mixed properly product was loaded in the sterile glass bottle/jar Kept at room temperature until analysis Continue…
  • 14. Picture (1-8) Snack Preparation 1. Raw Tripe 2. Boiling 3. Cutting into chunks 4. Frying in mustard oil 5. Heating the spice mixture 6. Mixing tripe and spices 7. Mild Heating 8. Mixing ‘Timur’ for timur-added
  • 15. Continue… Analysis :  Sensory Analysis by hedonic method  Proximate Composition as per AOAC (2005)  Microbiological: TPC, Yeast and Moulds count by APHA (1984)  Physicochemical: aw and PV by AOAC (2005)  Cost calculation and optimization by linear programming
  • 16. Continue…  Data of sensory analysis was statistically analyzed by chi-square test at 5% level of significance  Data of Proximate analysis was statistically analyzed by hypothesis testing at 85% level of acceptance  Data of microbiological analysis and PV analysis was statistically analyzed by t-Test at 5% level of significance
  • 17. Table of t-Test: Paired Two Formulation for Median tables for different sensory parameters of unadded and ‘timur’ added snack 1. Result of Chi-test for Sensory Analysis RESULTS AND DISCUSSION Parameter Chi-test (P<0.05) Color 0.068 Odor 0.249 Texture 0.695 Taste 0.022 Overall 0.0002
  • 18. 2. Proximate Analysis of Tripe Snack Values are Mean ± Standard Deviation S. No. Proximate Value per 100 gm of Snack 1. Moisture 43.91±1.05g 2. Crude Protein 10.44±0.51g 3. Crude Fat 15.20±0.45g 4. Total Ash 2.7±0.09g 5. Carbohydrate 22.19±2.30g Table of Proximate composition of timur-added Tripe Snack
  • 19. Salt content and Fiber content S. No. Component Value per 100 gm of Snack 1. Crude Fiber 1.26±0.08g 2. Salt 5.55±0.19g Values are Mean ± Standard Deviation Table of Salt content and Crude fiber content of timur-added tripe snack
  • 20. 3. Microbiological Analysis  t-Test: Paired Two formulation for Means tables for Microbiology, P(<0.05) two-tail was 0.014 Parameter (log cfu/gm) Storage period in days 0 15 30 45 60 unadded TPC 3.11 4.26 5.13 5.43 6.63 Yeast and Molds nil nil nil nil nil “timur” added TPC 2.70 3.74 4.08 4.44 4.75 Yeast and Molds nil nil nil nil nil
  • 21. Fig: Change in TPC y = 0.0546x + 3.2722 R² = 0.9717 y = 0.0322x + 2.9787 R² = 0.9226 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 0 15 30 45 60 logcfu/gm Storage days Control Treated Safe level Unadded Timur-added Continue…
  • 22. 4. Peroxide Value Changes S. No. Snack/ Days 0 15 30 45 60 1. Unadded (C) mEqO2/kg 0.63 2.34 3.13 4.95 6.02 2. “timur” added (T) mEqO2/kg 0.20 1.46 2.75 3.37 4.4 Table of change in peroxide value Log Table of change in peroxide value Days 0 15 30 45 60 logC -0.20 0.36 0.49 0.69 0.77 logT -0.69 0.16 0.44 0.52 0.64 t-Test: Paired Two formulations for Means tables for Microbiology, (P<0.05) two-tail was 0.048
  • 23. Fig: Change in PV -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1 0 15 30 45 60 75 PVmEq/kg Storage Days logc logt Linear (logc) Linear (logt) Continue…
  • 24. Water activity of Snack S. No. “timur” added snack 1 0.67 2 0.67 Mean 0.67 Water activity of the samples were determined by Instrument named, Pawkit water activity meter. Decagon Devices, Inc. Pullman, WA, USA.
  • 25. Cost Optimization by Linear Programming Nutritive Content and Price of Ingredients Ingredients Protein (kg/kg) Fat (kg/kg) Fiber (kg/kg) Cost per kg (Rs.) Cooked Tripe 0.19 0.03 0 375 Spices with timur 0.05 0.33 0.1 1055 Oil 0 1 0 120 Min Protein 0.19x+0.05y >0.1 Max Fat 0.03x+0.33y+1z < 0.15 Min Fiber 0.1y >0.01 Minimize C= 375x+1055y+120z Solution: X= 0.803, y=0.1 and z=0.092 Price of Tripe = Rs. 302.7, Spice mix = Rs. 105.5 and Oil = Rs. 11.9 that will ensure the content of not less than 10% protein, fiber not less than 1% and maximum fat of 15%. Hence, Minimum price of product at 10% overheads will be Rs. 461.6 per kg and for timur-unadded snack it was Rs. 453.4 per kg. Lastly, the direct material cost at 10% overhead was Rs. 462.25 per kg.
  • 26. Hypothesis Testing for 10% Protein Content 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 7 8 9 10 11 12 13 f(x) x<min x>max P=8.86% (1-α)=85.53% P=5.61% Protein %
  • 27. Hypothesis Testing for 15% Fat Content 0 0.1 0.2 0.3 0.4 0.5 0.6 12 13 14 15 16 17 18 19 20 f(x) x<min x>max P=2.89%P=9.03% (1-α)=88.08% Fat %
  • 28. Hypothesis Testing for 1% Fiber Content Fiber % 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 0 0.5 1 1.5 2 2.5 f(x) x<min x>max (1-α)= 87.5% P= 7.3%P= 5.2%
  • 29. CONCLUSIONS  Shelf-stable spicy tripe snack was prepared  “Timur” showed significant effect in the growth of aerobic micro-organisms and delaying the fat/oil oxidation hence making the product more shelf-stable  Sensory evaluation was conducted and both snack was found to be highly desirable  “Timur” added snack was safe for consumption up to 60 days  Nutritive and palatable snack was prepared
  • 30. RECOMMENDATIONS  Tenderization can be done in order to make the tripe more soft and tender  Limitation of chemicals caused inability to assess the collagen content of protein  Offals like heart, kidney, liver, etc can also be used to prepare the snacks  Lean meat can be mixed in different proportion with tripe to prepare mixed snacks  Optimization on the formulation of spice mixture can be done.