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Ethernet – Cable Preparation
Data Communication
Technology in cars or
automobiles a challenge,
which the Automotive
Industry tries to
accommodate with
ever new and optimized
ways.
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The Current Trend?
Data transfer via ethernet cable!
A solution, that guarantees a satisfying data
communication. Due to the cables smaller cross-
sections, ethernet further supports the challenging
weight matter of the interior material.
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The Challenges
• gripping of the small cables
• process reliability with large quantities
• appropriate and suitable technology, both at
the tools and at the press
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The Crimping Unit System
• Perfect, when processing large
batches
• plastic-sheathed cables with a
very small cross section, e.g. a
cross section of 0.13 mm², can
be processed without
problems
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Possible Process Steps Using a
Crimping Unit System
• 1 |Zero Cut:
In this step both wires will be cut to the same
length.
• 2 |Stripping:
Both wires will be dismantled at once.
• 3 |Crimping:
Both wires will be crimped.
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Possible Process Steps Using a
Crimping Unit System
• 4 |Monitoring:
The wire crimping process gets monitored
and faulty crimps get detected, using a
• 5 |Waste Cut Module:
faulty crimps get separated from good
crimps.
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Advantages of Using a Crimping Unit?
• One process for a 2-wire-cable
• Same length for both wires
• Contacts are in the same position
• Optimal preparation for housing tamper
• Consistent and guaranteed crimping quality
even with high quantities
These 5 process steps will be completed within
a cycle time of approx. 3 seconds altogether!
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Further Questions?
We are happy to support
you with more
information and details!
