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Ethos OAU Article
1. TAILORING SOLUTIONS
OAU may be one of oursmallerbusinesses,buttheirimportance isfarfromsmall...
OptimizationandUpgrades(OAU),partof PowerPlantservices,isone of the smallerbusinesses
withinEthosEnergy,withjustover60full time employees.Yet,the size of thisorganizationdoes
not doits importance justice.
Responsible foroptimizationupgradesinpowergeneration,oil &gasand process/industrial
application;OAUdealswithdifferenttypesof solutionstoensure customersare runningfully
optimizedin termsof performance,safetyandreliability/availability.Fromcomplete plant
automationupgradesinaplant,whichimprovesthe reliabilityandoperability,topower
augmentation,whichvaporizeswaterintocompressorstocool the turbine andincrease
efficiencyandpoweroutput,the teamtrulydealswithafull spectrumof enhancements.
One of the mostimportantupgradesofferedisEcoMax.EcoMax,patentedbyEthosEnergy,isa
combustionoptimizationsystem, providingthe customerwiththe meanstomonitortheir
combustionsystemsforcritical boundaryconditionssuchasemissionsoutputandcombustion
dynamicsperformance,whilealsoeliminatingthe needformanual tuning.Itcontinuallyadjusts
combustioncontrol parameterstomaintainemissionoutput requirementswhilemaximizing
performance basedonthe customerskeydriversforthe asset.
OAU alsooffersengineeringservicescenteredaroundremote monitoringanddiagnostics&
performance engineering,usedtooptimizeoverallplantperformance andanalysisof pre and
postoutage analysis.Theyuse remote monitoringanddiagnostics,where theyremotely“goto
the plant”to lookat the critical operatingparametersaroundvarioussystemsandanalyze how
the facilityoperatestodetermine how toincrease the efficiency,reliabilityandsafetyfromboth
a pro-active andreactive perspective.
While the servicesmaybe differentinpractice,theyare the same innature,astheycustomize
solutionstomeetcustomerneedsthatare developedonthe core buildingblocksforeachkey
productarea OAU engages.AccordingtoMike Moore,SeniorVice Presidentof OAU,they“don’t
take a one size fitsall approach”and tailora solutionbasedonourcollectiveexperienceasa
rotatingequipmentservicesprovider&automationspecialitygrouptodelivervalue added
solutions.
Thisapproach has beenutilizedcountlesstimes,butone of the more memorable experiences
for Mike involvedthe installationof EcoMax at a plantinNew Jerseyinthe U.SA.The customer
was lookingtooptimize assetperformanceandincreasedpoweroutputandsell the additional
energyintothe local powermarket.EthosEnergywasbroughtinforcycle optimizationand
analysisof the plant.Several optimizationtechniqueswerealreadyinplace tohelpmeetpower
outputoptimization,howeverasystemtobalance thisalongwithmaintainingstringent
emissionoutputregulationswasrequired.The problemwiththese poweroptimization
upgradeswasthat theycreateda variable operatingprofileintermsof emissionscompliance
and causedsignificantemissionsfluctuationthatwouldputthe plantintoa non-compliantstate
of operation.Thisinconsistencyledtoalossof bothenergyoutputpotential andprofitforthe
plant.
EcoMax was installedtooptimize poweroutputwhilekeepingthe otherpreemptivemeasures
inplace,givingthemamore controlledandautomatedoperationof the plantregardlessof how
the unitswere operated.CombinedwithEcoMax,the upgradesaddedvaluetothe plant,as