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TAILORING SOLUTIONS
OAU may be one of oursmallerbusinesses,buttheirimportance isfarfromsmall...
OptimizationandUpgrades(OAU),partof PowerPlantservices,isone of the smallerbusinesses
withinEthosEnergy,withjustover60full time employees.Yet,the size of thisorganizationdoes
not doits importance justice.
Responsible foroptimizationupgradesinpowergeneration,oil &gasand process/industrial
application;OAUdealswithdifferenttypesof solutionstoensure customersare runningfully
optimizedin termsof performance,safetyandreliability/availability.Fromcomplete plant
automationupgradesinaplant,whichimprovesthe reliabilityandoperability,topower
augmentation,whichvaporizeswaterintocompressorstocool the turbine andincrease
efficiencyandpoweroutput,the teamtrulydealswithafull spectrumof enhancements.
One of the mostimportantupgradesofferedisEcoMax.EcoMax,patentedbyEthosEnergy,isa
combustionoptimizationsystem, providingthe customerwiththe meanstomonitortheir
combustionsystemsforcritical boundaryconditionssuchasemissionsoutputandcombustion
dynamicsperformance,whilealsoeliminatingthe needformanual tuning.Itcontinuallyadjusts
combustioncontrol parameterstomaintainemissionoutput requirementswhilemaximizing
performance basedonthe customerskeydriversforthe asset.
OAU alsooffersengineeringservicescenteredaroundremote monitoringanddiagnostics&
performance engineering,usedtooptimizeoverallplantperformance andanalysisof pre and
postoutage analysis.Theyuse remote monitoringanddiagnostics,where theyremotely“goto
the plant”to lookat the critical operatingparametersaroundvarioussystemsandanalyze how
the facilityoperatestodetermine how toincrease the efficiency,reliabilityandsafetyfromboth
a pro-active andreactive perspective.
While the servicesmaybe differentinpractice,theyare the same innature,astheycustomize
solutionstomeetcustomerneedsthatare developedonthe core buildingblocksforeachkey
productarea OAU engages.AccordingtoMike Moore,SeniorVice Presidentof OAU,they“don’t
take a one size fitsall approach”and tailora solutionbasedonourcollectiveexperienceasa
rotatingequipmentservicesprovider&automationspecialitygrouptodelivervalue added
solutions.
Thisapproach has beenutilizedcountlesstimes,butone of the more memorable experiences
for Mike involvedthe installationof EcoMax at a plantinNew Jerseyinthe U.SA.The customer
was lookingtooptimize assetperformanceandincreasedpoweroutputandsell the additional
energyintothe local powermarket.EthosEnergywasbroughtinforcycle optimizationand
analysisof the plant.Several optimizationtechniqueswerealreadyinplace tohelpmeetpower
outputoptimization,howeverasystemtobalance thisalongwithmaintainingstringent
emissionoutputregulationswasrequired.The problemwiththese poweroptimization
upgradeswasthat theycreateda variable operatingprofileintermsof emissionscompliance
and causedsignificantemissionsfluctuationthatwouldputthe plantintoa non-compliantstate
of operation.Thisinconsistencyledtoalossof bothenergyoutputpotential andprofitforthe
plant.
EcoMax was installedtooptimize poweroutputwhilekeepingthe otherpreemptivemeasures
inplace,givingthemamore controlledandautomatedoperationof the plantregardlessof how
the unitswere operated.CombinedwithEcoMax,the upgradesaddedvaluetothe plant,as
theystabilizedandincreasedpoweroutputwhilemeetingrequiredemissionrequirements.The
customerwasso satisfied,theyrequestedEcoMax be installedata sisterfacilitythathadvery
similaroperatingprofiles/challenges.
OAU has the opportunitytoworkacross a numberof our businesses,supportingcustomersina
range of sectors,sowhile small insize the breadthof theirreachwithinEthosEnergyis
significant.If youhave anyquestionsorwouldliketofindoutmore aboutOAU, youcan contact
Mike atMike.Moore@ethosenergygroup.com.

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Ethos OAU Article

  • 1. TAILORING SOLUTIONS OAU may be one of oursmallerbusinesses,buttheirimportance isfarfromsmall... OptimizationandUpgrades(OAU),partof PowerPlantservices,isone of the smallerbusinesses withinEthosEnergy,withjustover60full time employees.Yet,the size of thisorganizationdoes not doits importance justice. Responsible foroptimizationupgradesinpowergeneration,oil &gasand process/industrial application;OAUdealswithdifferenttypesof solutionstoensure customersare runningfully optimizedin termsof performance,safetyandreliability/availability.Fromcomplete plant automationupgradesinaplant,whichimprovesthe reliabilityandoperability,topower augmentation,whichvaporizeswaterintocompressorstocool the turbine andincrease efficiencyandpoweroutput,the teamtrulydealswithafull spectrumof enhancements. One of the mostimportantupgradesofferedisEcoMax.EcoMax,patentedbyEthosEnergy,isa combustionoptimizationsystem, providingthe customerwiththe meanstomonitortheir combustionsystemsforcritical boundaryconditionssuchasemissionsoutputandcombustion dynamicsperformance,whilealsoeliminatingthe needformanual tuning.Itcontinuallyadjusts combustioncontrol parameterstomaintainemissionoutput requirementswhilemaximizing performance basedonthe customerskeydriversforthe asset. OAU alsooffersengineeringservicescenteredaroundremote monitoringanddiagnostics& performance engineering,usedtooptimizeoverallplantperformance andanalysisof pre and postoutage analysis.Theyuse remote monitoringanddiagnostics,where theyremotely“goto the plant”to lookat the critical operatingparametersaroundvarioussystemsandanalyze how the facilityoperatestodetermine how toincrease the efficiency,reliabilityandsafetyfromboth a pro-active andreactive perspective. While the servicesmaybe differentinpractice,theyare the same innature,astheycustomize solutionstomeetcustomerneedsthatare developedonthe core buildingblocksforeachkey productarea OAU engages.AccordingtoMike Moore,SeniorVice Presidentof OAU,they“don’t take a one size fitsall approach”and tailora solutionbasedonourcollectiveexperienceasa rotatingequipmentservicesprovider&automationspecialitygrouptodelivervalue added solutions. Thisapproach has beenutilizedcountlesstimes,butone of the more memorable experiences for Mike involvedthe installationof EcoMax at a plantinNew Jerseyinthe U.SA.The customer was lookingtooptimize assetperformanceandincreasedpoweroutputandsell the additional energyintothe local powermarket.EthosEnergywasbroughtinforcycle optimizationand analysisof the plant.Several optimizationtechniqueswerealreadyinplace tohelpmeetpower outputoptimization,howeverasystemtobalance thisalongwithmaintainingstringent emissionoutputregulationswasrequired.The problemwiththese poweroptimization upgradeswasthat theycreateda variable operatingprofileintermsof emissionscompliance and causedsignificantemissionsfluctuationthatwouldputthe plantintoa non-compliantstate of operation.Thisinconsistencyledtoalossof bothenergyoutputpotential andprofitforthe plant. EcoMax was installedtooptimize poweroutputwhilekeepingthe otherpreemptivemeasures inplace,givingthemamore controlledandautomatedoperationof the plantregardlessof how the unitswere operated.CombinedwithEcoMax,the upgradesaddedvaluetothe plant,as
  • 2. theystabilizedandincreasedpoweroutputwhilemeetingrequiredemissionrequirements.The customerwasso satisfied,theyrequestedEcoMax be installedata sisterfacilitythathadvery similaroperatingprofiles/challenges. OAU has the opportunitytoworkacross a numberof our businesses,supportingcustomersina range of sectors,sowhile small insize the breadthof theirreachwithinEthosEnergyis significant.If youhave anyquestionsorwouldliketofindoutmore aboutOAU, youcan contact Mike atMike.Moore@ethosenergygroup.com.