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ExperiencesExperiences
withwith
TraditionalTraditional
WIM SensorsWIM Sensors
inin
KentuckyKentucky
Dan InabnittDan Inabnitt
KentuckyKentucky
TransportationTransportation
CabinetCabinet
Division of PlanningDivision of Planning
Sensors
•• Capacitance MatCapacitance Mat
•• Rigid ChannelRigid Channel PiezoPiezo
•• BareBare PiezoPiezo
•• Bending PlateBending Plate
•• Load CellLoad Cell
Capacitance MatCapacitance Mat
•• Do wear out.Do wear out.
•• Water destroys.Water destroys.
•• Use permanent loops if possible.Use permanent loops if possible.
•• Use TapUse Tap--Con screwsCon screws
•• Lots ofLots of bitchethenebitchethene tapetape
Capacitance MatCapacitance Mat
Typical Mat installationsTypical Mat installations
Rigid ChannelRigid Channel PiezoPiezo
•• Stay in concrete wellStay in concrete well
•• Need good groutNeed good grout
•• Tend to pop out of pavement especiallyTend to pop out of pavement especially
rutted asphaltrutted asphalt
•• Not easily “held” in slot during epoxyNot easily “held” in slot during epoxy
cure timecure time
Rigid ChannelRigid Channel PiezoPiezo
ThisThis
sensor hassensor has
beenbeen
workingworking
for morefor more
than sixthan six
years!years!
Rigid ChannelRigid Channel PiezoPiezo
ThisThis
sensorsensor
hashas
not.not.
Rigid ChannelRigid Channel PiezoPiezo
Too Deep?Too Deep?
VoidVoid
unevenuneven
Rigid ChannelRigid Channel PiezoPiezo
BareBare PiezoPiezo
•• Easily installedEasily installed
•• Installs quicklyInstalls quickly
•• Small saw slotSmall saw slot
•• Can be used in portable applicationsCan be used in portable applications
BareBare PiezoPiezo
voidsvoids
BareBare PiezoPiezo
Note voidNote void
Note dipNote dip
Bending PlateBending Plate -- Load CellLoad Cell
•• Have plenty of finishers available when usingHave plenty of finishers available when using
‘high‘high--early” concreteearly” concrete
•• Don’t pour concrete directly on framesDon’t pour concrete directly on frames
•• Pour sides and vibratePour sides and vibrate
•• Tie rebar tightTie rebar tight
•• Make sure water drains to the ditch and not toMake sure water drains to the ditch and not to
the cabinet through conduitthe cabinet through conduit
Bending PlateBending Plate -- Load CellLoad Cell
•• Always make sure you tamp the bottom of theAlways make sure you tamp the bottom of the
pitpit
•• Use joint sized epoxy coated rebarUse joint sized epoxy coated rebar
•• Don’t bore under asphalt to concreteDon’t bore under asphalt to concrete
•• Don’t expect a more expensive WIM systemsDon’t expect a more expensive WIM systems
to compensate for poor road characteristicsto compensate for poor road characteristics
Bending PlateBending Plate
Typical Bending Plate installationsTypical Bending Plate installations
Load CellLoad Cell
Typical LoadTypical Load--cell installationscell installations
Common to all
Three typesThree types
of installedof installed
sensorssensors
Common to all
The GoodThe Good
•• Work all the timeWork all the time
•• Have worked for yearsHave worked for years
•• Doesn’t matter what theDoesn’t matter what the
installation looks likeinstallation looks like
Common to all
The BadThe Bad
•• Don’t workDon’t work
•• Can’t get it to workCan’t get it to work
•• Doesn’t matter what theDoesn’t matter what the
installation looks likeinstallation looks like
Common to all
The UglyThe Ugly
•• Only works when you are thereOnly works when you are there
•• Checks out OKChecks out OK
•• The installation usually looks goodThe installation usually looks good
Common to all
Invest in aInvest in a
good Digitalgood Digital
StorageStorage
OscilloscopeOscilloscope
Common to allCommon to all
ContractorsContractors
Common to allCommon to all
Roadway ConsiderationsRoadway Considerations
•• StraightStraight
•• SmoothSmooth
•• LevelLevel
•• “Good” surface“Good” surface
•• No ruttingNo rutting
•• ASTM WIM specASTM WIM spec
Common to allCommon to all
RoadsRoads
Common to allCommon to all
InstallationInstallation
•• Have detailed plansHave detailed plans
•• Have an “expert” on siteHave an “expert” on site
•• Keep future repairs in mindKeep future repairs in mind
Common to allCommon to all
Note allNote all
leadlead--in slotsin slots
converge toconverge to
one point.one point.
This makesThis makes
futurefuture
installationsinstallations
and repairsand repairs
difficult.difficult.
Common to allCommon to all
Avoid wheel track “triangles”Avoid wheel track “triangles”
Common to allCommon to all
Common to allCommon to all
DrillDrill
oneone--inch holesinch holes
in cornersin corners
Run leadRun lead--in Straight to pull boxin Straight to pull box
Common to allCommon to all
Don’t forget maintenance to otherDon’t forget maintenance to other
components at site.components at site.
Common to allCommon to all
Plan the workPlan the work
•• Know where everythingKnow where everything
is going to gois going to go
•• Mark all saw cutsMark all saw cuts
before starting the sawbefore starting the saw
•• The more wires in a slot,The more wires in a slot,
the deeper it has to bethe deeper it has to be
Common to allCommon to all
Plan the workPlan the work
•• Accurately measure/layoutAccurately measure/layout
straight lines perpendicular tostraight lines perpendicular to
traffic flowtraffic flow
•• Cut accurate, straight slotsCut accurate, straight slots
•• Always “wet” cutAlways “wet” cut
Common to all
3 (9’)3 (9’)
4 (12’)4 (12’)
5 (15’)5 (15’)
Don’t justDon’t just
“eyeball it”.“eyeball it”.
Measure it!Measure it!
It can beIt can be
easilyeasily
accomplishedaccomplished
byby
constructingconstructing
aa
33--44--55
triangle.triangle.
Common to allCommon to all
Thoroughly clean all slots to remove anyThoroughly clean all slots to remove any
debris, sludge, etc.debris, sludge, etc.
Use high pressure washerUse high pressure washer
Then dry with oil free compressed airThen dry with oil free compressed air
Use wire brushUse wire brush
Common to allCommon to all
SensorSensor
crossingscrossings
should beshould be
11--2mm2mm
high,high,
lightlylightly
feathered.feathered.
NO DIPSNO DIPS!!!!!!
(Dip = Loss(Dip = Loss
of Signal)of Signal)
Common to allCommon to all
TheThe
contractorcontractor
didn’tdidn’t
smile...smile... when hewhen he
had tohad to
replacereplace
thisthis
“smile”.“smile”.
Common to allCommon to all
Loops were installed in base.Loops were installed in base.
Common to allCommon to all
When driving surface was put down it did notWhen driving surface was put down it did not
adhere to loop sealant. Neatness counts.adhere to loop sealant. Neatness counts.
Future DirectionsFuture Directions
•• Fiber Optic sensorsFiber Optic sensors
•• PiezoPiezo--quartzquartz
•• ????
ThankThank
YouYou

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NA2_A Inabnitt

  • 3. Sensors •• Capacitance MatCapacitance Mat •• Rigid ChannelRigid Channel PiezoPiezo •• BareBare PiezoPiezo •• Bending PlateBending Plate •• Load CellLoad Cell
  • 4. Capacitance MatCapacitance Mat •• Do wear out.Do wear out. •• Water destroys.Water destroys. •• Use permanent loops if possible.Use permanent loops if possible. •• Use TapUse Tap--Con screwsCon screws •• Lots ofLots of bitchethenebitchethene tapetape
  • 5. Capacitance MatCapacitance Mat Typical Mat installationsTypical Mat installations
  • 6. Rigid ChannelRigid Channel PiezoPiezo •• Stay in concrete wellStay in concrete well •• Need good groutNeed good grout •• Tend to pop out of pavement especiallyTend to pop out of pavement especially rutted asphaltrutted asphalt •• Not easily “held” in slot during epoxyNot easily “held” in slot during epoxy cure timecure time
  • 7. Rigid ChannelRigid Channel PiezoPiezo ThisThis sensor hassensor has beenbeen workingworking for morefor more than sixthan six years!years!
  • 8. Rigid ChannelRigid Channel PiezoPiezo ThisThis sensorsensor hashas not.not.
  • 9. Rigid ChannelRigid Channel PiezoPiezo Too Deep?Too Deep? VoidVoid unevenuneven
  • 11. BareBare PiezoPiezo •• Easily installedEasily installed •• Installs quicklyInstalls quickly •• Small saw slotSmall saw slot •• Can be used in portable applicationsCan be used in portable applications
  • 13. BareBare PiezoPiezo Note voidNote void Note dipNote dip
  • 14. Bending PlateBending Plate -- Load CellLoad Cell •• Have plenty of finishers available when usingHave plenty of finishers available when using ‘high‘high--early” concreteearly” concrete •• Don’t pour concrete directly on framesDon’t pour concrete directly on frames •• Pour sides and vibratePour sides and vibrate •• Tie rebar tightTie rebar tight •• Make sure water drains to the ditch and not toMake sure water drains to the ditch and not to the cabinet through conduitthe cabinet through conduit
  • 15. Bending PlateBending Plate -- Load CellLoad Cell •• Always make sure you tamp the bottom of theAlways make sure you tamp the bottom of the pitpit •• Use joint sized epoxy coated rebarUse joint sized epoxy coated rebar •• Don’t bore under asphalt to concreteDon’t bore under asphalt to concrete •• Don’t expect a more expensive WIM systemsDon’t expect a more expensive WIM systems to compensate for poor road characteristicsto compensate for poor road characteristics
  • 16. Bending PlateBending Plate Typical Bending Plate installationsTypical Bending Plate installations
  • 17. Load CellLoad Cell Typical LoadTypical Load--cell installationscell installations
  • 18. Common to all Three typesThree types of installedof installed sensorssensors
  • 19. Common to all The GoodThe Good •• Work all the timeWork all the time •• Have worked for yearsHave worked for years •• Doesn’t matter what theDoesn’t matter what the installation looks likeinstallation looks like
  • 20. Common to all The BadThe Bad •• Don’t workDon’t work •• Can’t get it to workCan’t get it to work •• Doesn’t matter what theDoesn’t matter what the installation looks likeinstallation looks like
  • 21. Common to all The UglyThe Ugly •• Only works when you are thereOnly works when you are there •• Checks out OKChecks out OK •• The installation usually looks goodThe installation usually looks good
  • 22. Common to all Invest in aInvest in a good Digitalgood Digital StorageStorage OscilloscopeOscilloscope
  • 23. Common to allCommon to all ContractorsContractors
  • 24. Common to allCommon to all Roadway ConsiderationsRoadway Considerations •• StraightStraight •• SmoothSmooth •• LevelLevel •• “Good” surface“Good” surface •• No ruttingNo rutting •• ASTM WIM specASTM WIM spec
  • 25. Common to allCommon to all RoadsRoads
  • 26. Common to allCommon to all InstallationInstallation •• Have detailed plansHave detailed plans •• Have an “expert” on siteHave an “expert” on site •• Keep future repairs in mindKeep future repairs in mind
  • 27. Common to allCommon to all Note allNote all leadlead--in slotsin slots converge toconverge to one point.one point. This makesThis makes futurefuture installationsinstallations and repairsand repairs difficult.difficult.
  • 28. Common to allCommon to all Avoid wheel track “triangles”Avoid wheel track “triangles”
  • 30. Common to allCommon to all DrillDrill oneone--inch holesinch holes in cornersin corners Run leadRun lead--in Straight to pull boxin Straight to pull box
  • 31. Common to allCommon to all Don’t forget maintenance to otherDon’t forget maintenance to other components at site.components at site.
  • 32. Common to allCommon to all Plan the workPlan the work •• Know where everythingKnow where everything is going to gois going to go •• Mark all saw cutsMark all saw cuts before starting the sawbefore starting the saw •• The more wires in a slot,The more wires in a slot, the deeper it has to bethe deeper it has to be
  • 33. Common to allCommon to all Plan the workPlan the work •• Accurately measure/layoutAccurately measure/layout straight lines perpendicular tostraight lines perpendicular to traffic flowtraffic flow •• Cut accurate, straight slotsCut accurate, straight slots •• Always “wet” cutAlways “wet” cut
  • 34. Common to all 3 (9’)3 (9’) 4 (12’)4 (12’) 5 (15’)5 (15’) Don’t justDon’t just “eyeball it”.“eyeball it”. Measure it!Measure it! It can beIt can be easilyeasily accomplishedaccomplished byby constructingconstructing aa 33--44--55 triangle.triangle.
  • 35. Common to allCommon to all Thoroughly clean all slots to remove anyThoroughly clean all slots to remove any debris, sludge, etc.debris, sludge, etc. Use high pressure washerUse high pressure washer Then dry with oil free compressed airThen dry with oil free compressed air Use wire brushUse wire brush
  • 36. Common to allCommon to all SensorSensor crossingscrossings should beshould be 11--2mm2mm high,high, lightlylightly feathered.feathered. NO DIPSNO DIPS!!!!!! (Dip = Loss(Dip = Loss of Signal)of Signal)
  • 37. Common to allCommon to all TheThe contractorcontractor didn’tdidn’t smile...smile... when hewhen he had tohad to replacereplace thisthis “smile”.“smile”.
  • 38. Common to allCommon to all Loops were installed in base.Loops were installed in base.
  • 39. Common to allCommon to all When driving surface was put down it did notWhen driving surface was put down it did not adhere to loop sealant. Neatness counts.adhere to loop sealant. Neatness counts.
  • 40. Future DirectionsFuture Directions •• Fiber Optic sensorsFiber Optic sensors •• PiezoPiezo--quartzquartz •• ????