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Natus Mining Solutions Africa (PTY) LTD
P.O.Box 131373
Northmead
1511
Tel: +2711 425-4029
Email: enquiries@natusminingsolutions.co.za
INDEX
Page No.
NMS Introduction 1-2
NMS Summary 3-10
The Crushing Revolution 11-13
Mini Cranes 14-16
Grinding Media 17-20
Mobile Plants 21-24
Civil Machinery & Spares 25-42
Screening Equipment 43-55
Oil Purification Equipment 56-85
Slurry Pumps 86-103
Company Profile 104-108
BEE Certificate 109
NMSINDUSTRIESistheprofessionalcompany,offering
solutionstoprocessingofmineralsandaggregates.Based
uponmorethan50years'professionalexperienceand
constanttechnicalimprovement,NMSINDUSTRIEShasbecome
theleadingmanufacturerinthisfield.
NMSINDUSTRIES,withthesolutionsandprofessional
technology,canofferyoufromsinglemachinetoturnkey
project,fromdesigntomounting,includedtraining,technical
consultationandservicesetc.
NatusMiningSolutionsAfrica
Screens&Feeders
•CircularScreens
•LinearScreens
•BananaScreens
•HydraulicHighfrequencyScreens
•DeewateringScreens
•Feeders
Crushers
•Jawcrushers
•ConeCrushers
•HSImpactCrushers
•VSImpactCrushers
•BucketCrushers
1
Civil&MiningMachinery
MobilePlantsMiniCranes
Spares
2
Crushers
JCjawcrusher,CCconecrusher,HSimpact
crusher,VSimpactcrusher
3
•YKRStandardCircularScreens–25tphto22tphto
49tph(2,25–27SqMeter).YKRHeavyCircular
MotionScreen–19tphto2205tph(2,25–18Sq
Meter).
•YKRHeavyLinearScreen–3tphto714tph(2,25–
21,6SqMeter).NJScreens–88tphto714tph(10,5
–21,6SqMeter).
•BananaScreen–1,8mx6,1mto3,6mx7,32m.YK
AggregateScreens–20tph–70tph.Tripleshaft
Screen–68tph–550tph.
•Hydraulichighfrequencyscreens60tph–580tph.
SRSSeriesspecialscreens–18-22,9SqMeter–for
SlagremovalfromColdMinerals.
•DWS–Dewateringscreens–3,6-5,16SqMeter.
HPFGrizzlyfeeder’s400–1500tph(1x4m–2x6m).
•MPFGrizzly600-1500tph(1,2x4,5m–2x6m).GPF
Grizzly250–450tph(0,8x3,2m–1,2x4,5m).
Screens&Feeders
4
MobilePlant
5
Civil&MiningMachinery
6
Civil&MiningEquipment
HydraulicCompactor,Excavatorcoupler,
PlateCompactor,Concretecutter,Weigh
bridges,rockbreakersandwalkbehind
doubledrumroller.
7
MiniCranes
8
•Forgedgrindingballs,Castedballs,
SteelBalls,Grindingclypebs,Step
plateassembly,Pinionshaftassembly,
Mainshaftassembly,Hydroset
assembly,Topshellassembly,Bottom
shellassembly,
Spares
9
Plant
Layouts
10
Applications
Demolition
RoadConstruction
Excavation
Quarries
EnvironmentalRemediation
11
ABC10
Recommendedforexcavators10+tons
ABC18
Recommendedforexcavators14+tons
ABC28
Recommendedforexcavators20+tons
ABC45
Recommendedforexcavators30+tons
SPECIFICATIONABC10ABC18ABC28ABC45
MINIMUMRECOMMENDEDEXCAVATOR(TONS)10142030
CAPACITY(m3)0.500.600.751.00
BUCKETOPENINGTOLOAD(mm)L660H450L700H550L900H450L1200H450
JAWADJUSTMENT(mm)min20max100min20max120min20max120min20max120
WEIGHT(TONS)1.52.253.54.9
12
Scoopuptheconcreteandrocks,crownBucketcrusherback,sothematerialfalls
intothejawsthenpresshammercircuittoactivateswingjawtocrush.
BIGIN,SMALLOUT–whateverfitsinthebucketwillbecrushed.Assimpleasthat,
curbstones,bricks,blocks,reinforcedconcreteallgetcrushedwithoutthe
slightesthintofindigestion.
13
MiniSpiderCranesaretheonlysolution.
Whereveraccessisrestrictedorworkingspaceis
confined.
Theminicraneshavetheflexibilityandcapabilitiesto
assistinahugevarietyofliftingsituationsfrominternal
andconfinedliftingthroughtoglassinstallations,steel
erections,machineryremoval,railwaymaintenanceand
more.
NMSCranes
NMSGrindingMedia
Castingball:
Application:
cement
Productfeatures:
Thecastingballshavestrongfeaturesagainsttheheat
andcorrosion.Thechromecontentisfrom1%to28%.
Thehardnessisfrom45HRCto63HRC.Theexactsize
andtechnicaldatacanbeproducedaccordingthe
customers'requirement.Suchkindofballsisespecially
usedinthecementindustrywheretheworking
conditionsishightemperatureandhighcorrosion.
MainPerformance:
Sizes–10mmto125mm
Hardness-45HRC-63HRC
NMSGrindingMedia
ForgedGrindingBall
Application:
Mining,Cementplant,Powerplant,ChemicalIndustry
Productfeatures:
Breakagerateislowerthan0.5%,breakageresistanceisbetter
thancastingball.Impactstressismorethan12J/cm',Dropping
testin8mhightesterformorethan20,000times,Surface
hardness58-65HRC,corehardness56-63HRC,Volumetric
hardness57-64HRC.Highwearable,nodeformation,low
breakageanduniform
MainPerformance:
Size(mm)<1>20-150
Hardness-custom
BreakRate<0.5%
ImpactToughness>12J/cm2
EnduranceTest>20000timesdroppedon8meters
NMSGrindingMedia
GrindingCylpebs
Application:
Mainlyinthelargeminesite
Productfeatures:
Withproductadvantagesstablequality,highproduction
efficiency,highhardness.Goodwear-resistant,volumetric
hardness60-63HRC,thebreakageislessthan0.5%.The
structureofthegrindingcylpebsiscompact,thehardnessis
constantfromtheinnertothesurface.Nowhasextensively
usedinthecementindustry,thewearrateisabout30g-60g
perToncement.
MainPerformance:
MadefromAlloySteel
Hardness–58HRC-62HRC
Breakage<0.5%
Sizes:
<f>8x10<f>10x12
<f>12x14<f>14x16
<f>16x18<f>18x20
<f>20x25<f>25x30
<f>30x35<f>30x40
<f>40x50<f>50x60
NMSGrindingMedia
MainCustomerlist-TotalConsumption
CustomernameBallsize2015
TeckMining125,100,655000Tons
Goldfields125,60,402500Tons
ChinaGold125,80,328000Tons
ZijinMining125,100,807500Tons
Vale125,76.26000Tons
Codelco140,125,76.2,6011000Tons
BHPBilliton140,1258000Tons
Riotinto140,125,6013000Tons
Mobilebatchingplanttransportableincontainer,pre-assembled
andpre-cabled
Withthisspecialconstructiveandminimal
foundationsrequired,thebatchingplantPICCINI
MOBIL3guaranteesanextremesimplicityofuse.
Thismonoblockdesigncompletelypreassembled
andpre-cabledguaranteesanexcellentmobilityand
transportabilitywithconsiderablereductionof
installationandstartuptime.
SoftwareforDDTandcustomers'management
Dosagewaterweight
Humidityandconsistencycontrol
Additivesdosage
Aggregatesduplication
Aggregatesandmixercoverage
Doublespeedskip
ConcreteQuality.
Theplanetarymixerforcedsystemassuresagood
qualityofconcrete.
Durability.
Allstructuresincontactwithaggregatesarehot-
galvanized.
Modularity
Twodifferentextractorforeachhopperallowsto
easilyduplicatetheaggregatenumber.
Mobileplanttechnicalspecs
TechnicalInformation
MixerType
MRF5
00
MRF75
0
MRF10
00
MixerOutput600lt900lt1200lt
HourlyOutput
25m₃/
h
40m₃/
h
54m₃/
h
IN.ofaggregates3/63/63/6
Aggregatesstoragecapacity42m₃42m₃42m₃
InstalledPower36kW50kW60kW
SkipCapacity825lt1237lt1650lt
CementScale500kg500kg600kg
ProgrammedFormulas202020
Concretedischargeheight4m4m4m
Totalweight
12500
kg
14300
kg
15600
kg
•QuickInstallation
•Simplefoundation
•EasyTransport
•Highconcretequality
•Fullygalvanized
PlantSpecs
N
ASiloDiameter2380mm
BSiloHeight12900mm
CSilossubvalveheight2645mm
DMaxplantwidth7630mm
EMixerwidth3740mm
FMixerheight4990mm
GConcretedischargeheight4000mm
HConcretedischarginghopperdiameter510mm
Truckmixerclearance1415mm
LScrewconveyormaxheight8500mm
MMaxgroundlengthofplant11850mm
NAggregatesloadingheights3200mm
OTotallengthofconcreteplant15000mm
AssemblyphasesandTechnicalSpecs
SELF-LOADINGMIXERSCOUT3500
Frontclosedcab,watercooleddieselenginePERKINS(Kw74,5)
Hydrostatictransmissionwithvariabledisplacementpumpandmotor,
4-wheel-drive,2mechanicalspeedsonreductionunit,2hydrostatic
speedsHydraulicsteering,4steeringwheelswith3steeringmodes,oil
immersedmultipledisksbrakes.
Concreteoutput3500litters,mixingdrumwithdoublespiralblades,
Articulatedloadingshovelby650litters,dischargechutehydraulically
drivenfromthecab,800litterswatertankwithself-primingpump,
washingnozzleandlitter-counter.16/70-2014PRtires.
SELF-LOADINGMIXERSCOUT5500
Frontclosedcab,rearwatercooleddieselenginePERKINS1106C-
60TA(148/112-HP/KW)Hydrostatictransmissionwithvariable
displacementpumpandmotor,
4-wheel-drive,2mechanicalspeedsonreductionunit,2hydrostatic
speedshydraulicsteering,4steeringwheelswith3steeringmodes,oil
immersedmultipledisksbrakes.Maxspeed32Km/h
Concretemixingvolume8300litterswithanoutput5800litters(5.8m3
concrete)Totaloperatingweightfullyloaded22600kg.
Mixingwithspiralblades,articulatedloadingshovelby650litters.
dischargechutehydraulicallydrivenfromthecab,rotation180°.950
literswatertank.
SELF-LOADINGMIXERTRUCKmod.SCOUT2500
Closedfrontcabwithtwo-sectiondoor,62.5kWPERKINSwatercooleddiesel
motor.
Hydrostatictransmissionwithvariableflowpumpandmotor,2hydrostatic
reducer-distributorspeeds
with2mechanicalspeeds,4wheeldrives,hydraulicsteeringon4wheels
with3steeringsystems,discbrakesinoilbath.
2500literconcreteoutput,drumwithdoublespiralblades,620litercapacity
feedingbucket.Dischargechuteliftingandrotationcontrolledhydraulically
fromthecab.
600litercapacitywatertankwithself-primingpump,litergaugeandwashing
lance.Tires14.5/20-14PR.
OPTIONALEXTRAS:
ElectronicweighingsystemBATCHCONTROLLER201
Weighupthematerialsintotheloadingshovelbyapressuretransducer;
equippedwithdisplayandprinter(forallmodels)
ElectronicweighingsystemBATCHCONTROLLER501
Weightupallthematerialsinthedrum,fittedwithnos.4electronicloadcells,
Preparedtomanageno.1additiveinautomaticmode,colorscreen,
USOportfordailyproductiondatadownloadandprinter.
LiquidAdditiveatmachineside
Composedby50lt.Reservoir,counter
PulsemeterwithBatchController501electronicweighingsystem
SCOUTCABINAIRCONDITIONINGSYSTEM
ForScout2500/3500/5500
Highpressurewashingpump,fittedwithwashinglance
Maxpressure150bar,flow15LT/min.
SCOUT5500Engine
Power
Transmission
Hydrostic
4wheeldrive
Hydrostaticspeed+mechanicalspeed
MaxSpeed
Steering
SteeringWheels
3steeringmodes
Brakes
Oilimmersedmultiplediskson4wheels
HydraulicParkingBrake
Tyres
SteeringRadiusInternal?External
TanksDiesel/Hydraulicoil
Machinestabilityin
everyconditionof
discharge
Dischargechute
hydraulicallydriven
Hydrostatictransmissionwithvariable
displacementpumpandmotor
Easyaccesstotheengine
compartment
Electronicweigh-batching
system
Self-primingwaterpumpwith
water-meter
High-poweroffroad
drive
Steeringmode,Wheeldrive,Crabtype,
RockBreakers
PRODUCTFEATURES
Designedandmadetoworkinmostruggedenvironments
Manufacturedwiththemostadvancedtechnology-
AdvancedHeatTreatment,LowerNoiselevel,DurableMain
Body
IdealBreakerforbothPrimaryandSecondaryBreaking
MinimalwearandEasymaintenance
BreakerswithAuto-stoptechnology*
Speciallydesignedthroughbolts,piston,valves-Onlytoin-
creaseproductivitybyhugeamount
Hardoxplatetoenhancelifeofbreakerbox
Maximumoutputleadingtohigherprofitability
WalkbehindDoubleDrumRoller
PRODUCTFEATURES
•HydraulicTransmission
•Globalengineoptionsavailable
•Fastercompactionwithminimizedeffort
•Idealforalltypesofterrain
Skidsteerloader
PRODUCTFEATURES
•AvailableinTrackaswellaswheel
•Hydraulicpowersuppliedwhereyouneedthemost-tothe
drivewheel,tracksorhydraulicattachments
•22to27HPenginesavailable
•Tractiontotakeonhills,mudorsand
•Gentleonturf
MiniSkidSteerLoader
PRODUCTFEATURES
•BrandedHydraulicsystemswithastrongbackupsupportacrossthe
world
•HydraulicBrakesforbetteroperationinsteepareas
•Morethan25attachmentsavailable
•Engineoptionsavailablebasedonrequirement
HydraulicCompactor
PRODUCTFEATURES
•Speciallydesigned45°inclinedvibrationproofrubberminimizes
shockpower
•Longerlifelineofdamper
•Nopressureadjustmentduetohighpressuregeneratingmotor
•Highqualityhydraulicmotordrivesthedrumassemblytoprovide
largeamplitudewithgiantvibration
•Idealforanyposition,i.e.,horizontal,inclined,stepcompaction,
trenchpitcompaction,etc.
ExcavatorCoupler
PRODUCTFEATURES
•Significantlyreducesmachineidletimefromhourstoseconds
•Reducesdieselconsumptionofthemachineduringbreaker—bucket
changingoperation
•Idealforallrangeofexcavatorattachments
•Autilitymachinethatincreasesproductivitybyahugeamount
ConcreteCutter
HondaGX390
(13H.P—Gasoline)/Kipor186FE(10H.P—Diesel)
Weight:140KGCutting
Depth:130mm
BladeDiameter:450mm
RunningSpeed:3200RPM
PlateCompactor
HondaGX390(13H.P—
Gasoline)/
Kipor186FE(10H.P—Diesel)
CompactingDepth:30(CM)
TravellingSpeed:30(M/MIN)
Frequency:5000(Times/Min)
CentrifugalForce:20KN
PlateSize:88*68(cm)Weight:270KG)
Standardconcreteplantsfortruck
mixersloading
Readymix3D
Readymix50
Readymix90
OfficinalPiccinispahavealwaysputintotheforegroundthehigh
qualityofthemanufacturedmachinesandtheirCustomers'
satisfaction.Theconstantupdatesinrespectofthequality
standardsofthesectorhavestrengthenedtheroleofthe
machinesasareferencepointthroughouttheworld.Hundredsof
installationsinallcontinents,atalllatitudesandinanyclimatic
conditionallowustoguaranteewithprideareliabilitywithout
parallelandaperfectconformitytothenormsinforce.
From60yearsofexperienceabrandnewrangeofconcreteplants
"ReadyMix"fortruckmixersloadingisborn.Fourdifferentmodels
designedonthebasisofthedesiredhourlyoutput,30-50-90-120
m3/hr.aretheminimumoutputsguaranteedforeachplant.To
meetanycustomer'sneeds
WIDERANGEOFOPTIONALACCESSORIES
SILOSEQUIPPEDACCORDINGTOTHEREQUIREMENTS-FILTERFORDUSTELIMINATIONPLACEDONTOPORONTHEGROUND
SILOSLOADINGSYSTEMWITHVERTICALSCREWCONVEYORFORBIG-BAGS-SCREWCONVEYORSFORCEMENTDOSER
LOADING
AIR-BAGONMIXER-HIGHPRESSURETANKWASHINGSYSTEM-CONDITIONING/HEATEDCABIN
AGGREGATESHOPPERSLOADINGSYSTEMTHROUGHBELTWITHUNDERGROUNDHOPPER
MIXERLOADINGWITHBELTANDWAITINGHOPPER
FORREADYMIX30AND50COMPUTERWITHSOFTWAREFORTHESUPERVISIONOFTHEPRODUCTIONPROCESSANDPRINTING
OFINVOICESANDTRANSPORTDOCUMENTS.
Nowadaystheplanthastobeequippedwiththeproperdevicesforthecontroloftheblendcomponents;thedosagesystemsof
cement,water,aggregatesandadditiveshavetobeabsolutelypreciseandreliableinordertomeetthetolerancessetbythelaw.The
systemsofdetectionandcontroloftheproductioncyclehavetobeflexibleandguaranteehighprecisionadjustments,thatiswhyin
PICCINIplantsareemployedthemosttechnologicallyadvancedsystemsandcomponents.Forinstance,intheconcretesectorOfficine
Puccinicanboastanexperiencewithnoequals,byproducing,sincedecades,mixersinconformitywiththenormsthatarecompulsory
today.
MaterialTolerance
Cement+/-3%OFTHEREQUIREDQUANTITY
Water+/-3%OFTHEREQUIREDQUANTITY
Totalaggregate+/-3%OFTHEREQUIREDQUANTITY
AdditiveandadditionSNquantity›5%En
Massewithrespecttothecement
+/-3%OFTHEREQUIREDQUANTITY
AdditiveandadditionSNquantity›5%En
Massewithrespecttothecement
+/-3%OFTHEREQUIREDQUANTITY
Compartmentsfor
aggregatesstoragemade
ofsteelsheetwithhigh
thicknessandwidesurface
tofacilitatethefillingfrom
trucksandloadingshovels.
Internaltierodsfora
strongstability.Easyand
rapidpivotsinstallation
system.
Dosagehatchesentirely
galvanizedandinter
changeable,pneumatic
hatchoperationwith
rapidclosingdevice.
Vibratorsonsands.Mod.
30150singlehatch.Mod.
901120doublehatch.
Aggregatesweighingand
extractionunit.The
weighinghopperisentirely
hot-galvanizedandis
composedbytankswith
highcapacityforaperfect
fillingandarapid
extractionoftheproduct.
Planetarypanmixer,anabsolute
perfectmixingforanytypeof
concrete,withrotatingand
satellites.
Twinshafthorizontalmixer.high
mixingpowerwithconstantand
completerevolutionoftheblend.
Rapiddischarge.
Aggregatesloadingskiptowed
bydoublewinchwithdouble
steelrope.Doublestandard
traversespeed.
Cementdozerwith
loadingcells,vibratorin
ordertospeedupthe
discharge,throttlevalve
controlledbydouble
effectpneumatic
actuator
Highprecision
volumetricwater
dosagesystemfor
models30150,weighing
systemwithloading
cellsandvolumetric
correctionformodels
901120.Allmodelsare
equippedwithahigh
capacitypump
Liquidadditivesdosage
unitthroughhigh
capacityelectronic
weighingcellcomplete
withpumpforthetank
aspirationandthe
loadingofthemixer.15
and45litersavailable.
Synopticpanelforvisualization
andcontrol,forautomaticand
manualcontroloftheplantin
complyingwiththeEuropeanlaws
inforce.
Hygrometricprobetodetectthe
aggregatehumiditydegree.The
systemcanautomaticallyexecute
thecorrectionofthequantityof
watertobeinsertintheformulain
ordertocomplywiththemix
design
Mainscreenofthecontrol
softwareandcontrolofthewhole
productioncycleoftheplant
,managementofformulas,
archives,managementsoforders,
issuingofinvoicesandtransport
BIOTECHNICALINFORMATION
SpecificationsBIO500/S
BIO
800
/SBIO500BBIO500/BDBIO800/BD
CompactCompact
WeightKg.1150
Kg.
217
0Kg.1240Kg.1260Kg.1820
DrumVolumelt.500
lt.
800lt.500lt.500lt.800
ActualOutputlt.350
lt.
550lt.350lt.350lt.550
DrumRPM18/1'
16/1
'18/1'18/1'16/1'
BucketSkipVolumelt.500
lt.
800lt.500lt.500lt.800
DieselEngine−−−HP/kw10//7,5HP/kw20/15
MotorElectricHP/kw5,5/4
HP/
kw
10/7
,5HP/kw5,5/4
42
YKRStandardCircularMotionScreens-25tphto22phto49tph(2,25-27SqM)
YKRHeavyCircularMotionScreen-19tphto2205tph(2,25-18SqM)
YKRHeavyLinearScreen-3tphto714tph(2,25-21,6SqM)
NJScreens-88tphto714tph(10,5-21,6SqM)
Bananascreen-1,8mx6,1mto3,6mx7,32m
YKAggregateScreens20tph-70tph
Tripleshaftscreen68tph-550tph
HydraulichighFrequencyscreens60tph-580tph
SRSSeriesSpecialScreen-18-22,9SqM-forSlagremovalfromColdMinerals
DWS-Dewateringscreens-3,6-5,16SqM
HPFGrizzlyfeeder’s400-1500tph(1x4m-2x6m)
MPFGrizzly600-1500tph(1,2x4,5m-2x6m)
GPFGrizzly250-450tph(0,8x3,2m-1,2x4,5m)
43
Features
Amplitude,frequencyandinclinationcanbeeasily
adjustedbyincreasingordecreasingweightblocks.
YKR,ZKRseriesvibrationscreencanmeetdifferent
vibrationforcerequirementsbyadjustingthe
eccentricblockquantity,withbetter
interchangeability,generalityandstandardization.
Hightensionedboltsareusedtoavoidwelding
cracksandeasierforreplacement.
Transmissionbearingsetsforlongerendurance.
Independentstationarymotormakesiteasierto
adjustfrequencybychangingpulleydiameters.
Rubbersuspensionarrangementsbenefitsoversteel
springs.
Longerendurance
Corrosionresistance
Smoothvibration
Lownoise
Lessloadagainstfoundation
Aflexibleshaftjointisusedtolinkthemotorand
theexciter.
Timingbeltstructureissimpler,lighterandeasier
formaintenance.
PUpanelscreeningmediaisusedforthetough
applicationsinmining.
44
YKRSERIES
StandardCircularMotionScreen
ModelSelection
YKRstandardmodelissuitableforgeneralscreeninginaggregate,
recyclingandchemicalindustrieswithfeedingsizelessthan
250mm,andseparationsize:2to76mm.
Screeningmediamatchedincludeswiremesh,rubberand
polyurethanemesh.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Thevariousmotorsvaryfrom5.5kW-2x45kW
HeavyCircularMotionScreenModelSelection
YKRseriesheavycircularmotionscreenissuitableforheavy
screeningofbigsizeandhighdensitymaterial,suchasmetallurgy,
metalmining,coaletc..,withfeedingsizelessthan300mmand
separationsizebetween2–150mm.
Screeningmediamatchedincludeswiremesh,rubberand
polyurethanemesh.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(
theinclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Autolubricationsystemisoptional.
Thevariousmotorsvaryfrom5.5kW-2x45kW45
ExtraHeavyCircularMotionScreen
ModelSelection
YKRseriesextraheavycircularmotionscreenisusedfortough
application:highdensityminerals,suchasironore,metalminewith
bigbulkdensity,etc.,withthefeedingsizelessthan350mm,
separationsizerangingfrom3to150mm.
Screeningmediamatchedincludes:Pumesh,lightpathwaymesh,
MnsteelorcastMnsteelmesh.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Autolubricationsystemisoptional.
Thevariousmotorsvaryfrom22kW-45kW
46
ZKRSERIES
HeavyLinearMotionScreen
ModelSelection
ZKRheavylinearmotionscreensarerecommendedforapplications
ofheavytoughscreeninginmetallurgy,metalmine,coaland
aggregateinregardtoseparation,dewateringandrefiningwith
feedingsizelessthan250mm.
Screeningmediamatchedincludesstainlesssteelmeshand
polyurethanemesh.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Thevariousmotorsvaryfrom2x3kW-2x45kW
47
YKR/ZKR-NJSERIES
HeavyLinearMotionScreen
ModelSelection
ZKRheavylinearmotionscreensarerecommendedforapplications
ofheavytoughscreeninginmetallurgy,metalmine,coaland
aggregateinregardtoseparation,dewateringandrefiningwith
feedingsizelessthan250mm.
Screeningmediamatchedincludesstainlesssteelmeshand
polyurethanemesh.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Thevariousmotorsvaryfrom2x3kW-2x45kW
48
Features
Cartridgedesignismountedinsidethesidehole,whichis
easierfordismantleandmounting.Reducingthemaintenance
timeandcost.
4bearingsoneachshaftlineprovidealongerbearinglifeand
arecapabletohandlelargerloadwithlessoperationcosts.
The6GvibrationforceoftheNJexciterkeepsthescreenwith
largerput-through,higherefficiencyandbigcapacities.
Thestrokecanbeeasilyadjustedbyincreasingordecreasing
thestandardweightblock.
Allthebearingsarelubricatedbygreasewithspecial
labyrinthsealing.
Wesuggestyoukeepasetofexciterreservedtoreducedown
time.WealsoofferrepairandreplacementserviceofNJ
exciter
NJexciterreliable,efficient
Forhigherscreenperformanceoreasierexciterinstallation,YKR/ZKR,BSorYKscreenscanbe
equippedwithNJExciters.
TheapplicationofNJexciterseriesscreen
TheYKR/ZKR-NJandBSseriesscreenwithNJexcitersusesFAGorSKFbearing,sothat
higherscreeningperformanceandlongerendurancecanbeobtained.
YKaggregatescreenwithNJexciteruseslocalbearing,tomeetrequirementsofvibrationforce,
offeringoneeconomicsolutionwiththeframedeckdesign
49
BSSERIES
Bananascreen
ModelSelection
BSserialscreensareappliesinheavyloadscreening,dewatering
andscalpingwithfeedingsize≤300mm,separationsizeranging
from0,5to100mm.
Screeningmediamatchedincludeswiremesh,stainlesssteelpanel,
andpolyurethanepanelboltedorplugged-in.
WithFEManalysisdesign,BSscreenisdesignedwithsquarebeam
coveredbyrubber,610mm–lengthfeedinghopper,anti-shock
protection,designoflargespacebetweendecks,easiermaintenance.
EquippedwithNJexciter,standardSKForFAG-bearings.
Self–synchronizeddualmotordrivinggeneratorssimplifythe
screenstructureswitheasiermaintenance,lowernoise,and
reliability.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Autolubricationsystemisoptional.
Thevariousmotorsvaryfrom2x22kW-2x45kW
50
YKSERIES
AggregateScreen
ModelSelection
YKscreensareappliedingeneralscreeninginaggregate,recycling
andchemicalindustry,withthefeedingsize≤200mm,and
separationsizerangingfrom0,5to100mm.
Screeningmediaincludeswiremesh,rubbermeshandPUmesh,
etc..Foreasiermaintenance,YKscreenhadbetterbemountedin
thestandardscreeningbuilding.Standardscreendoesn’thavefore
orrearsupportseat,whichareoptionalfororder.
Whileorderingthescreen,it’snecessarytoofferustheinformation
suchasquantity,aperture,screenmediaandinclinationdegree(the
inclinationdegreewesuggest:18°).
Themotormaybemountedontheleftorright.Thestandardmotor
installationontheleftunlessthespecialrequirementbeoffered.
Thevariousmotorsvaryfrom11kW-37kW
51
TSKSERIES
TripleshaftScreen
ModelSelection
ThepowerofTSKtripleshaftscreenismadeof6setsofNJ
exciterswithellipticalmotion,whichcanbeusedinscreening
ofbig,mediumandsmallsizematerials.
Thescreenoperatessmoothlyduetolowerandhorizontal
mounting,whichcanbeusedindifferentwetanddry
screeningapplicationswiththemountingheightlimit.
TSKtripleshaftscreeniswidelyusedinvariousscreeningof
metallurgy,mining,construction,roadandhydropower
material.
It’salsoidealoptionformobilescreeningmachine.
Autolubricationsystemasoption.
52
HFSSERIES
HydraulichighfrequencyScreen
ModelSelection
Drivenby0-5000rpmforeignhydraulicvibrationmotor,the
frequencyofHFSscreeniscontrolledbyadjustmentof
hydraulicflowvolume.
Withthelatestscreeningtechnology,thecoarsematerialwill
bebouncinguptoveryhighposition,thefinematerialcloseto
thescreenmeshhasmoreopportunitytobescreened.
Highfrequencyscreeningisduetothedesignofvibration
beambeatingthescreenmesh,sothatmorevibrationforcecan
beobtainedwithsimpleandreliablestructureofvibration
beams.
Thescreenmeshuseswear-resistantwire,withhigher
aperturerate,longerendurance,andfreeblocking.
Withdistributordevice,thematerialcanbeevenlydistributed
intothescreenmesh,tokeepsaturationscreeningarea.
Withpatentedmeshtensiontechnology,it’seasiertoreplace
thescreenmeshduetothesimpledesignstructure.
53
SRSSERIESSPECIALSCREEN
SRS-NJ
SRS-VB
ModelSelection
SRSscreenisdevelopeduponspecialapplicationtoscreen
extraheavycoldminerals,whichisthelatestandefficient
solutiontoremovalofslagandwastefinesforsteelplants
SRShave2modelsavailableaccordingtodifferent
applications.
SRS-NJisequippedwithmodularNJexcitersfeaturing
easiermaintenance,theseconddeckusesblinddeck
foreasierdischargeunderthedeck.
SRS-VBisequippedwithboxtypeVBexciters,which
couldhavelongerdecksetup,andarrangedinabigger
inclination,withcompactstructureforeasier
maintenanceandreplacement.
Features
Screenframeisdesignedwithbigsquaresteelbeanforextra
heavydutyapplication.
Withself–synchronizingtechnology,thedrivesystemis
simpleandreliable.
Steelspringsareusedforsomespecialoperationwithbetter
rigidity.
Antiabrasiveperforatedplatescreenmesh
Screenareafrom18mm/21.9mm
Feedsize≤700mm
Incline15°/18°
Operationspeed730rpm
Power2x30kw54
DWSSERIESSPECIALSCREEN
DWSseriesModelSelection
DWSseriesscreensaremainlyusedinsandandoreslurry
separationordewatering.
SturdyscreenbodywithreliableBLexcitermakeshigh
performance
Features
WithtubetypeBLexciter,theweightislight.
Thespecialsealingandlubricantdesigncouldobtain2000
houroperationfreeofoiladding
Specialscreenbodydesignmakesthescreenmachinebear
toughoperationwithhighfrequency.
Thesideplatebarsof40mmthickpolyurethanecouldprotect
screensideplatesfromabrasion.
Screenareafrom3.6mm/5.18mm
Feedsize≤10mm
Incline-5°
Operationspeed1500rpm
Power2x3kw–2x4kw
DWSseriees
55
ZLAseriesdouble-stagesvacuumhighefficiencyvacuumoilpurifierisspecialequipmentfordehydration,
degassing,purificationprocessofvariouskindsofinsulatingoilsinelectricaltransformersandcircuit
breakersetc.
Application
ZLAseriesiswidelyusedinpurificationofallkindsofinsulatingoil,especiallythefinepurification
treatmentofhigh-gradenewoil,importedoilandsuper-voltagetransformeroil.Itcanbeusedfor
onsiteoperationinover110KVtransformers.
ZLAseriesalsocanbeusedasdehumidificationequipmentforavarietyofelectricfacilities.
Itiswidelyusedforoilfillingfortransformersandcircuitbreakersundervacuumcondition.
Itisalsosuitableforhigh-efficiencypurificationprocessforotherlow-viscositylubricatingoils.
Characteristics
Double-stages,highvacuumpressureandhighflowratethathelpremovewater,air,gases,solid
particulatesandotherimpuritiesfromoilquicklyandefficientlysoastoimprovethebreakdown
voltageofoilandmaintainitsinsulatingproperty.
Advanceddehydrationanddegassingsystemthatuseslargeareathree-dimensionalflashdistillation
techniquetoremoveharmfulcompositionintheoil,suchaswater,airandgases.
Finemulti-stagefiltrationhelpsremovemechanicalimpuritiesinoil;high-qualityfilterelementisof
corrosionproof,strongmechanicalstrengthandwearresistance.
Sensitiveautomaticpressureprotectiondeviceandinfraredoillevelcontrolsystemmakethe
operationeveneasy,simpleandsafe.
Itpossessesthefunctionofvacuumingelectricalequipmentandoilfillingundervacuumcondition.
Itcanbeusedtotreatlow-viscositylubricatingoils.Itismoreefficientthanothersingle-stage
vacuumoilpurifier.
Sensitiveautomaticpressureprotectiondeviceandinfraredoillevelcontrolsystemmakethe
operationeveneasy,simpleandsafe.
Itpossessesthefunctionofvacuumingelectricalequipmentandoilfillingundervacuumcondition.
Itcanbeusedtotreatlow-viscositylubricatingoils.Itismoreefficientthanothersingle-stage
vacuumoilpurifier.
56
ModelsandMainTechnicalParameters
ModelZLA-30ZLA-50ZLA-75ZLA-100ZLA-150ZLA-200ZLA-300ZLA-500ZLA-1000
FlowCapacity
(L/h)
1800300045006000900012000180003000060000
HeatingPower
(kw)
5062749598108156225450
TotalPower(kw)587184100109119173257511
Inlet(outlet)
Dia.(mm)
2532404050506580100
Dimensions(mm)
L138015001750190021002300260032003600
W110012001250128013001300138015001600
H160016501650170018001850195021002300
NetWeight(kg)600800900105015001800220039604980
MainTechnicalDataGuaranteePerformanceIndex
VacuumRange-990~-920mbar
LubricatingOilBefore
Treatment
AfterOneTimeTreatmentAftertheTreatmentoffewTimes
WorkingPressure≤0.5MPa
WaterContentintheOil≤
50PPm
D8PPmD3PPm
WorkingTemperature45~80GasContentintheOil≤12%D0.3%D0.1%
PowerSupply380V50Hz3phaseFlashPoint≤135≥135≥155
Filtrationprecision1~5μmDielectricStrength≤35kvD65kv≥75kv
57
ZLseriessinglestagevacuumoilpurifierspecialequipmenttopurifyde-electricalorinsulatingoilofelectric
transformersandcircuitbreakersinmanyelectricalgenerationplants,transformerstations,factories,minesand
otherenterprises.
ZLQautomaticcomputerizedhighefficiencyvacuumoilpurifierandZLZhighefficiencyintelligentsupervising
vacuumoilpurifierhaveallthebasicfunctionsofZLseries,buttheyaresuitableforspecialconditions.
Application
Itcanbeappliedtopurificationprocessoftransformeroil,circuitbreakeroil,switchoilandcapacitor
oilaswellaslow-viscositylubricatingoil.
Itcanefficientlyremovewater,air,gases,andotherimpuritiesfromoilandenhanceitsbreakdown
voltage.
Itcanbeusedon-lineandonsitewithoutinterferenceofpowersupplyorreplacementoffreshnewoil.
Characteristics
Itadoptslarge-areathree-dimensionflashdistillationtechniqueforunique,highefficiencydehydration
anddegassingprocess.
Safeelectricheatingsystemensuresevenheatingandconstantoiltemperature.
Precisefinemulti-stagefiltrationsystem:Theelementisofhighqualitymaterial,withbigcapacityof
containingpollutants,goodmechanicstrength.
Advancedpressureprotectiondeviceandinfraredoillevelcontrolsystem,simpleandsafeinoperation.
Theequipmentadoptschaincontrolsystemindrainingwaterandgas.Nooilleaking
fromtheoutletofvacuumpump,whichwillextendthelifeofvacuumpump.
ThismachinecanbeusedtogetherwithBZtransformeroilregeneratingequipmentto
getridofacid,dyes,freecarbon,etc.
58
MainTechnicalDataGuaranteePerformanceIndex
VacuumRange-0.07~-0.095MPa
LubricatingOilBefore
Treatment
AfterOneTimeTreatmentAftertheTreatmentoffewTimes
WorkingPressure≤0.5MPa
WaterContentintheOil≤
50PPm
≤20PPm≤5-8PPm
WorkingTemperature50~75GasContentintheOil≤12%≤3%≤0.2%
PowerSupply380V50HzFlashPoint≤135≥135≥135
Filtrationprecision1~5μmDielectricStrength≥35kv≥45kv≥50-55kv
ModelsandMainTechnicalParameters
ModelZL-6ZL-8ZL-10ZL-20ZL-30ZL-50ZL-75ZL-100ZL-150ZL-200ZL-300ZL-500ZL-1000
FlowCapacity(L/h)36048060012001800300045006000900012000180003000060000
HeatingPower(kw)66915183042547290135198396
TotalPower(kw)771017203346597998146215448
Inlet(outlet)
Dia.(mm
)151515202532404050506580100
L7508009501100115012001300160017001850195020002200
W600600650750750850900108011801200120012001500
Dimensions(mm)H950100010501350145016001600165017001850190021002250
NetWeight(kg)10011015020023030038046060075098016002300
59
BKLseriesappropriatefortransformerloadtapchangeroilandcircuitbreakeroil.Ithasbecomeakindof
standardequipmentthatcanbeinstalledtogetherwiththetransformerloadtapchanger.
Asaby-passoilrecyclingequipment,BKLseriestransformerLTCoilpurifiercantreatinsulatingoilonline
withoutinterferenceofpowersupply,andremovewater,air,gases,freecarbonandoxidantsoastoensurethe
qualityofoil.ItcanalsoextendtheservicelifeofLTC,cutshorttimeofequipmentmaintenanceandchanging
oil,andlowerthecost,allthesemakethetransformeroperationmorestable,economicalandsimple.
Characteristics
Themachineusesthreeseparationmethods:liquid-liquidseparation,liquid-solidseparation,andliquid-
gasseparationtechnique.
Nobubblesorfoamsareproducedduringoperation.
Thecompoundedfilterelementcannotonlyfiltersolidimpurities,butalsoefficientfordehydration,,de-
acidandkeephighbreakdownvoltagepropertyandextendtheservicelifeofoil.
Youcanpre-setitsoperationmode.Youmaysettheoilpurifierinautostarttogetherwiththeoperation
ofLTC,oritcanbecontrolledautomaticallyatapre-settimeeveryday.Besides,youcanalsooperateit
manually.
Intheoilpurifierthemotorandpumpareputtogether.Itissmallinsize,wellsealed
withoutleaking,low-noiseandsuitabletoworkatnight.
Themachineadoptspressureprotectiondevice,convenienttoobservethefilterelementinoilpurifier
andeasyforcleaning.
Majorpartsareimportedandofreliablequalityandlongservicelife.Theoperationissteadyand
reliable.
60
ModelsandMainTechnicalParameters
ModelBKL-10BKL-15
PowerSupply50Hz380V(3phases,4wire)
MotorPower(kw)0.370.55
FiltrationArea(㎡)4.2
FlowRate(L/min)1015
FiltrationFineness(μm)≤3≤3
FiltrationCapacityBlackLead400gWater200ml
FiltrationPressure(Mpa)≤0.5≤0.5
OverallDimensions(mm)588×530×920620×550×980
NetWeight(kg)215260
61
TLseriesturbineoilpurifieradoptsthelatestadvancedtechnologyandgathersinitselfthetechniqueofgravity
settlement,coalescence-separation,absorbing,centrifugalseparation,pressurefilteringetc.Itisanidealequipment
totreatturbineoil,lowviscositylubricatingoilandhydraulicoilon-line.
Application
TLseriescanbecommonlyusedforon-lineturbineoilfiltrationinpowergeneration,metallurgyand
chemicalengineeringindustries.
tisgoodatemulsionbreaking,dehydrationandremovingsoap,gelatine,acid,pigmentandmetal
particulatesinemulsifiedturbineoilandlow-viscositylubricatingoilaswellasturbineoilusedinother
machineryandelectricalequipment.
Characteristics
Adoptingcoalescenceseparationtechniqueandthree-dimensionalflashdistillationtechnique,ithas
strongabilitytobreakemulsionandremovewaterfromtheoil.
Optimizedelectricheatingsystemwithautomaticconstanttemperaturecontrollerensurestheoil
temperaturetobeevenandstable.
Advancedinfraredoillevelcontrolsystemandpressureprotectiondevicemakeoperationsimpleandsafe.
Itcanpurifyallkindsofturbineoilusedinsteamturbineandwaterturbineonlineandonsite.
Aircoolingsystemhelpscooldownairandgasesfromtheflashdistillationchambersoastoextendthe
servicelifeofvacuumpumpandavoidtheinconvenienceofwatercooling.
Themachinecanalsobeinstalledwithdigitalflowmeterandtimertocalculateandrecordthevolumeof
outputoilandworkinghours(it’soptional).
Aluminiumelectriccontrolcabinethasthemeritsofheatconductingandanti-explosion.Theautomatic
seriesmodelhasthefollowingmerits:
AutomaticoilpurifierseriesisinstalledwithPLC(programmablelogicalcomputersystem),whichcan
controltheequipmentautomaticallytoeverystageofitsprocessandensureitssafeoperationonsiteand
onlinewithouthumansupervision.
Theequipmentisinstalledwithautoalarmingsystem,itwillgiveoutalarmandstopthewholemachine
whenelectricalmotorisoverloaded,vacuumpumpandoilpumpoverloaded,heateroverloadedand
pressureabnormal.
Theequipmentisinstalledwithautocontrolofvacuumpressure,autodrainageofwaterfromthe
equipment.
62
ModelsandMainTechnicalParameters
ModelTL-10TL-20TL-30TL-50TL-75TL-100TL-150TL-200TL-300TL-500TL-1000
FlowCapacity
(L/h)
60012001800300045006000900012000180003000060000
HeatingPower
(kw)
1218243042486072108180315
TotalPower(kw)1421273446536781119197368
Inlet(outlet)
Dia.(mm
15202532404050506580100
L12801300135013801400145015001700185023602800
W80090090010501050110011501350145018502100
Dimensions(mm)H15001600165017001700175018001800180020002100
NetWeight(kg)3303503804806007609601200150028003880
MainTechnicalDataGuaranteePerformanceIndex
VacuumRange-0.06~-0.095MPa
KinematicViscosity
(mm/sec)
GB/T265
WorkingPressure≤0.5MPaWaterContentintheOil≤100PPm
WorkingTemperature40~80FlashPoint>172(GB/T3536)
PowerSupply50Hz380VDemulsifyingValue≤8min(GB/T305)
Filtrationprecision3~10μmMechanicalImpurity0(GB/T511)
OilAppearanceCleanandTransparent
63
Application
ZSYseriesWasteOilRegenerationSystemisusedtopurifythewasteengineoilwhichcanbeefficientfor
removingtheabrasivedust,foundrysand,impurities,moisture,organicacidandinorganicacidfromthewaste
engineoilandremovecarbonparticles,deterioratedoxideetc..
Functions
Breaktheemulsionandimprovethecolouroftheoil.
Recovertheoil'spropertyandimprovetheengineoil'soperationperformance
Reducetheabrasivenessandassuretheengineoillubricatingsystemoperatenormally.
Savethecostofoilandsavethefuelresource
Itcanbewidelyusedinoilfield,mine,metallurgy,electricpower,traffic,manufacturingtofilter
hydraulicoil,machineryoil,coolingoilandengineoilwhichisusedinvesselandautomobileforoil
regenerationpurificationtreatment.
Characteristics
Strongabilityoffilteringimpurities
Referredtothecharacteristicsofthewasteengineoil,withheavyparticlesand,muchimpurities,badly
dirtyoil,itcombinesmagneticfiltrationwithdensificationfiltrationstepbystep.
Itcanremovethewaterandotherharmfulairintheoil.
Adoptedstepair-coolingandwasteairfiltrationtodealwiththemixedairwhichispumped.Increased
theequipment'seffectiveoutput,prolongedthelife-spanofthevacuumpump.Itisnotonlyprotecting
thevacuumpump,butalsoprotectingtheenvironment.
Thesystemhastheadvantagesofpressuremechanicalfiltration,vacuumfiltrationandcentrifugal
filtration.Itisnotonlyovercomethedisadvantageofplateoilpurifier,butalsocanreducetheacid,
degassingandbreakingemulsionthatnormalvacuumoilpurifierandcentrifugaloilfiltrationcannot
do.
Adoptedadvancedfuzzyoilheatingdevice,setupperandlowerlimitsoftheoiltemperature
discretionarily.
Itmonitorsthetemperature,pressure,vacuumdegree,powercut,overpressureandlow-voltage,
preventsfromtheaccidentseffectively,andassuresthemachinecanoperatewell.
64
ModelsandMainTechnicalParameters
ModelUnitsZSY-IZSY-IIZSY-IIIZSY-IV
Productioncapacityton/day2tons4tons8tons12tons
Rateofrecycle%70-90%
WorkpressureMpa≤0.4
VacuumrangeMpa-0.06~-0.095
Workingtemperaturerange°C80°C-180°C
WorknoisedB(A)≤85
ElectricheatingpowerKw60120180210
Inlet/outletpipediametermmDn32Dn40Dn50Dn50
Grossweightkg600090001200015000
Dimensionmm(LxWxH)2200×1800×22003800×2100×23006000×2100×23008600×2100×2400
Powersupply380V50Hz3phase
65
DYJseriesoilpurifierisakindofmulti-functionalequipmentfordehydration,degassing,andpurificationprocessof
lubricatingoil.Itisdevelopedandmanufacturedtotreatvarietiesoflubricatingoilswithdeferentkinematicviscosity
andflashpoint.Itisidealequipmentforfactories,minesandotherindustriestopurifydifferentkindsoflubricatingoils.
Thedouble-stageandmulti-stageoilpurifiersaremoreefficientintheiroperation.
Inviewofcustomers’specialrequirement,wehavealsodevelopedDYJ-Bseriesofsemi-automaticlubricatingoil
purifier,DYJ-Qautomaticmulti-functionallubricatingoilpurifierandDYJ-Exanti-explosionmulti-functionallubricating
oilpurifierwhicharesuitabletoworkindifferentconditions.
Characteristics
Superabilityinbreakingemulsion,dehydrationanddegassingprocess.Adoptingbigcubage,reinforcedthree-
dimensionflashdistillationcolumn,thinfilmevaporationtechniqueandlargeareamulti-levelseparation
techniquesoastoremovewater,gasandlighthydrocarbonmaterialefficientlyandquickly.
Adoptinghigh-qualityfilterelementsandsealingmaterialwithcorrosionproof,hightemperatureresistanceand
excellentmechanicalstrength,itissuitableevenforpurificationprocessofhigh-viscosityoilunderratherhigh
temperatureconditionsandinthiswayexpandingitsfieldofapplication.
Fineandprecisionmulti-stagefiltrationsystemcanremovemechanicalparticulatesthoroughlyandeffectively.
Withair-coolingandcondensationsystem,itcancooltheairinthevacuumsystemefficientlyandquickly,which
avoidsinconvenienceofwater-cooling.
Advancedhighpressureprotectiondeviceandinfraredoillevelcontrolsystemforeasyoperation.
Perfectautomaticandmanualoilheatingtemperaturecontroller,automaticcoolingandseparationdevice,simple,
safeandreliable.
Aluminiumelectricalcontrolcabinetwithhighefficiencyforheattransferandanti-explosion.
Theequipmentcanalsobeinstalledwithdigitalflowmeterandtimerforautocalculatingandrecordingoil
volumeandworkingtime.(it’soptionalaccordingtouser’srequirement)
Themachinecanbeinstalledwithtwofiltrationsystemsforeasyandquickchangeoffilterelementwithout
stoppingthemachine.
AutomaticoilpurifierseriesisinstalledwithPLC(programmablelogicalcomputersystem),whichcancontrolthe
equipmentautomaticallytoeverystageofitsprocessandensureitssafeoperationonsiteandonlinewithout
humansupervision.
Theequipmentisinstalledwithautoalarmingsystem,itwillgiveoutalarmandstopthewholemachinewhen
motorisoverloaded,vacuumpumpandoilpumpoverloaded,heateroverloadedandpressureabnormal.
Theequipmentisinstalledwithautocontrolofvacuumpressure,autodrainageofwaterfromtheequipment.
66
ModelsandMainTechnicalParameters
ModelDYJ-10DYJ-20DYJ-30DYJ-50DYJ-75DYJ-100DYJ-150DYJ-200DYJ-300DYJ-500DYJ-1000
FlowCapacity(L/h)60012001800300045006000900012000180003000060000
HeatingPower(kw)18243642546084108156225450
TotalPower(kw)21273946596692117170252496
Inlet(outlet)Dia.(mm15202532404050506580100
L11001200130014001500150016001650180022002800
W800900105011501250125013001380145018002000
Dimensions(mm)H15501650180018501850190019501950200023002500
NetWeight(kg)380430560680880110015001680220035004600
MainTechnical
Data
GuaranteePerformance
Index
VacuumRange
-0.06~-
0.095MPa
Kinematic
Viscosity
mm/secGB/T265
WorkingPressure≤0.5MPa
WaterContentin
theOil
%0(GB/T260)
Working
Temperature
30~90FlashPointGB/T3536
PowerSupply50Hz380V
Demulsifying
Value
min≤8min(GB/T7305)
FiltrationFineness5~20μm
Mechanical
Impurity
%0.03~0(GB/T511)
Cleanness6~9(NAS1638)
67
DFLseriesmulti-stageback-washingoilpurifierisnewlydeveloped,andcanworkcontinually
onlinewithmulti-stagefiltration,back-washingandwastedrainage.Itcanmeetthespecial
requirementoflargequantityofoiltreatment,suitableformanykindsoflubricatingoil,engineoil,
dieseloiletc.DFLseriesisidealequipmentforonlinepurificationofallkindsofoilinfactoriesand
mines.
Application
DFLseriesiswidelyusedinallkindsofindustriesofmachinery,oilfield,chemistrymining,power
generation,transportation,manufacturingetc.Itcanpurifymanykindsofoileffectivelyand
thoroughly,suchasdeterioratedhydraulicoil,hydraulictransmissionoil,gearoil,gasolineengine
oil,dieselengineoil,toremovequicklythemechanicimpuritiesandimprovethequalityofoil,and
ensurethenormaloperationofhydraulic,motiveandlubricatingsystemoftheequipment.
Characteristics
Thesinteredfilterelementwithhighprecisioncancompletelyfilterthefinesolidparticulates
fromtheoil,withstandcorrosionandhightemperature,withgoodmechanicstrengthand
servicelife.Theelementcanbecleanedthroughback-washingtechniqueconveniently.
Aluminiumelectricalcontrolcabinet,betterforheattransferandanti-explosion.(Anti-
explosionseries).
Thequalifiedfiltrationcomponentandjointsealedmaterialcanresistcorrosion,high
temperatureandhavenicemechanicstrength,allofwhichcanwidenthescopeoftheoilthat
istobepurified.
Themachineisinstalledwithafewexitsforwastedrainage,whichcanswitchworkingunit
freely,itcanback-washthefilterelementbystagewithoutstoppingthemachine.
68
GuaranteePerformance
Index
PerformanceItem
Guarantee
Performance
FiltrationPrecision5~20μm
Cleanness6~8(NAS1638)
MechanicalImpuritywithout(GB/T511)
ModelsandMainTechnicalParameters
ModelDFL-500DFL-1000DFL-2000
FlowRate(L/H)3000060000120000
WorkingPressure
(Mpa)
≤0.5≤0.5≤0.5
PowerSupply
50Hz380V(3phase,4
wire)
TotalPower(kw)182245
Inlet/Outlet
Diameter(mm)
6580100
OilOutletDiameter
(mm)
324050
L250026803280
OverallDiameter
(mm)
W100012001350
H170019002100
NetWeight(kg)200025003600
69
KRZSeriesfire-resistantoilpurifierisdevelopedandmanufacturedbasedonthecharacteristicsof
thefire-resistantoil,integratedwithmanytypesofpurificationandfiltrationtechnique,wehave
developedthisspecialequipmentforpurificationandregenerationprocessoffire-resistantoilin
thermalpowerplants,chemicalplantsandotherenterprises.
Characteristics
Thisequipmentisfunctionaltopurifyandregeneratedeterioratedfire-resistantoil,
effectivelyremoveacid,pigment,water,airandothersolidparticulates.
Thisequipmentismadeofspecialmaterialstomatchthefire-resistantpropertyoftheoil.
Beautifulappearance,easyoperation,lownoiseandlongservicelife.
KRJseriesFire-resistantOilFiltration&OilFillingEquipmentfunctionsforthefinefiltration
ofoilonoperation,removingmechanicalparticulatesfromoil.
Thisequipmentcanalsoservetotransmit,filtrate,injectanddischargefire-resistantoilfrom
onecontainertoanother.
70
ModelsandMainTechnicalParameters
ModelKRZ-20KRZ-30KRZ-50KRZ-100KRJ-20KRJ-30KRJ-50KRJ-100
FlowRate(L/H)12001800300060001200180030006000
Vacuum(Mpa)-0.096-0.096-0.096-0.096////
Workingtemperature(°C)40~6040~6040~6040~6040~6040~6040~6040~60
Watercontent(μg/g)≤0.01≤0.01≤0.01≤0.01////
Acidvalue(mgKOH/g)≤0.05≤0.05≤0.05≤0.05////
Chlorinecontent(μ1/1)≤100≤100≤100≤100////
Particulatescount(MOOG)33333333
Appearancetransparenttransparenttransparenttransparent////
Workingpressure(Mpa)≤0.5≤0.5≤0.5≤0.5≤0.5≤0.5≤0.5≤0.5
PipeDia.(mm)2025324020253240
Voltage(V)220V/380V(50Hz)220V/380V(50Hz)
Totalpower(kw)1016.5619.533.59.816.119.132.2
L1200136015001600550600650750
W85095010001200450480500550
Dimensions(mm)H138015001550170090095010001100
Weight(kg)200250450580150180200260
71
Application
Thevacuumpumpsystemiswidelyusedintheareaofinstallationandmaintenanceofpowerequipmentsuchas
transformer,capacitoretc.,metalproductionandprocessing,dryinganddegassing,thermaltreatment,coatinginthe
areaofsemiconductormanufactureaswellassurfacerefinement.ZKCCseriescanalsobeusedasbackingpump
setsforhighvacuumsystemsincombinationwithdiffusionpumps,turbomolecularpumpsandcryopumps.
Itisnotsuitableforthevacuumprocessforairandgasescontainingtoomuchpowder,waterandoxygenaswellas
explosive,corrosive,poisonousandchemicalsubstances.
Characteristics
Thesystemadoptsspecialrootspumpandvacuumpump.Sopumpingspeedandpressurecanbeobviously
betterthanotherdevices.
Workingvacuumrangeandmaximumvacuumdegreearesuperiortootherproducts.
Itisinstalledwithspecialvacuumgaugeforaccurateindication.
Itadoptsautomaticvacuumrelayforautomaticcontrol.
Stableandreliableoperation,lownoise,andeasytomove.
72
ModelsandMainTechnicalParameters
ModelZKCC-30ZKCC-70ZKCC-150ZKCC-300ZKCC-600ZKCC-1200
PumpingSpeed(L/s)30701503006001200
UltimateVacuumPressure(Mpa)553322
WorkingVacuumPressure(Mpa)13012511010510080
TotalPower(kw)1.652.65.29.510.720.5
WireSizeofInputPowerSupply≥(mm2)11.53468
PowerSupply50Hz380V(3phase,4wire)
InletDiameter(mm)Dn50Dn80Dn100Dn160Dn200Dn250
OutletDiameter(mm)Dn34Dn60Dn70Dn90Dn70Dn90
OverallDimensions(mm)730×460×1000790×550×12001050×600×1351320×780×1501450×860×2011680×1000×26
73
Withthedevelopmentofmodernindustry,moreandmoreassemblylinesareadoptedinallkindsofindustriesto
improvetheproductioncapacitygreatly.Intheprocessoffinishedproductstestingespeciallyinspectionand
commissioningofhydraulicsystemandlubricatingcoolingsystem,oilfillingandoildischargeareneededduring
theprocedure.Itwillbeaproblemthatyoucan’toperatecontinuouslybyoilfillingandoildischarge.Furthermore,
repeatedfrictionofcommissioningoilinthemachinewillaggravatethewearofnewcomponentsduring
commissioning.
Tosolvetheproblemsmentionedabove,wehavetheQDLseriesfullautomaticoilfillingandZKCseriesvacuumoil
dischargemachine,whichwillnotonlysatisfytheconstantworkingofoilfillingandoildischargebeforeandafter
commissioning,butalsofilterthetestingoilpreciselytokeeptheclearnessofoilsothattheoilcanbeusedtimeand
timeagain.
Application
QDLseriesismainlyusedforoilfiltrationandfillingregardingtothehydraulic,lubricatingandcoolingsystem
beforetestrunningandcommissioning.Itcanfillatpre-setvolumeofallkindsoflowviscositylubricatingoil.
Characteristics
Themachineislightandflexible,smallandeasytomove.
Withhighfiltrationprecision,simpleoperation
Canpre-setoilfillingvolume.
Tomeetthespecialrequirementsofdeferentcustomers,WehavetheQDL-Exseriesanti-explosionfullautomaticoil
fillingmachineandQDL-Tseriesautomaticcontainerfillingmachineatpre-setoilfillingvolume.
74
ModelsandMainTechnicalParameters
ModelQDL-10QDL-20QDL-30
FlowRate(L/H)0~1010~2020~30
FiltrationPrecision(μm)5~10
PowerSupply50Hz380V(3phase,4wire)
TotalPower(kw)0.370.550.75
OilOutletDiameter152025
OilOutletDiameter152025
75
GLseriesportableoilfiltration&fillingmachineisdevelopedandproducedforoilfiltrationtreatmentand
filling.Itisidealequipmentforenterprisestotransferdifferentkindsofoilfromonecontainertotheother,andat
thesametimetheoilgoesthroughfiltrationprocess.
GLseriesareapplicabletofiltermechanicaloil,hydraulicoil,compressoroil,turbineoil,insulatingoil,gasoline
anddieselengineoilandotherlowviscositylubricatingoil,it’sveryconvenienttotransferoil,fillingoilto
electricalequipmenttogetherwithfiltrationprocess.
Itismadeofstainlesssteelandinnocuousfilterelement,soGL-Roilpurifiercanbeusedforcookingoiland
drinks,suchassesameoilandpeanutoiletc.
Characteristic
Themachineislightandportable,simpleinoperation,low-noise.
Itcantransferoilfromalongdistanceandhighlift,noneedoffilterpaper,cheapandenvironment
protection.
Precisethree-stagefiltersystemtoremovesolidmechanicalparticulatesandotherimpurities.
Themachineisinstalledwithwell-sealedanti-explosionelectriccontrolcabinet(anti-explosionseries).
76
ModelsandMainTechnicalParameters
ModelGL-IGL-II
TechnicalData
FlowRate(L/H)180030004800600090001200018000
FiltrationPrecision(μm)1~10
LiftHead(m)15
SuctionHead(m)5
MotorPower(kw)0.550.751.11.5445.5
PowerSupply50Hz380V
Inlet(Outlet)Diameter(mm)20253232404050
(GL-I)OverallDimension(mm)620650680700750820900
480550550550860370100
480500530550580630710
(GL-II)OverallDimension(mm)660700720750780800850
300330360380420450480
730760790820850890920
NetWeightGL-I(kg)76808593115158235
NetWeightGL-II(kg)56687580108138215
77
Application
Itisusedforflushingandcleaningofpipesysteminhydraulicordynamicalsystemindeferentindustries.Ituseshigh
pressureflushingsolutiontowashthewholepipesystemofthenewlyinstalledequipmentorequipmentafter
maintenancebeforetheirnormaloperation.
Characteristics
QSJadoptsflushingsolutionwithhighflushingpressureandflowrate,whichhelpsflushandcleanthewhole
pipesystemquicklyandthoroughly.
Theflushingagentcanbewater,oilorotherliquidwithoutacidoralkali.
Theoutletisequippedwithpipesofdifferentdiameter,whichcanbeconnectedwithequipmentwithdifferent
diameterinletandtobewashedatthesametime.
Theflushingagentadoptedcanberecycledandreused.
Thedeviceisinstalledwithoverpressureprotectionunitandthebackflowisofnormalpressure.
ModelsandMainTechnicalParameters
ModelQSJ-150QSJ-250
WashingFlowRate(L/min)32~15032~246
TotalPower(kw)20.526
OutletDiameter(mm)1520253032
PowerSupply50Hz380V(3pase,4wire)
L20002250
OverallDimension(mm)W10801260
H18002000
NetWeight(kg)8201000
78
Adoptinginternationaladvanced“coalescenceseparation”technology,JFSseriesoilpurifierisanon-lineturbineoilpurifier
developedtobeusedasoilfiltrationequipmentforbreakingemulsion,dehydrationandremovingimpuritiesformanykinds
oflow-viscositylubricatingoil,aswellasdieselfuel,gasolinefuel,kerosene,etc.
Application
Themachineismainlyusedtopurifyturbineoilandlowviscositylubricatingoilwithhighwatercontentandheavily
emulsified.Duetotheobviouseffectinbreakingemulsionanddehydration,itiswidelyusedinthepowergenerationplants
andfactories.ItcanworkonsiteandonlinebyconnectingJFSmachinetotheoilcontaineroftheequipment,without
interferenceofpowersupply.
Characteristics
Integratedwithprecise-filtrationandhigh-efficiencydehydrationfunction,itcanbreakemulsionofoilandwater,
removingfreewaterfromoil.Aftertreatment,freewatercontentislowerthan80PPM.Itcanremovesolidparticulates
fromoil.ThepurifiedoilcleannesscomplieswithNAS7requirement.
High-precisefiltrationeffect,largepollutantcontainingcapacity,long-lifefiltrationelement,high-efficientdehydration.
Noheating,pumpingorcentrifugalprocess,soastolowerthecost.
Noeffectonoilphysicalandchemicalpropertysoastoextendoilservicelife.
Alarmonfilterelementmalfunctionandoverloadofelectricalapparatus.
Automaticwaterdrainageandvolumemeasurement.
CapableWorkingonsiteandonline.
79
ModelsandMainTechnicalParameters
ModelJFS-50JFS-100JFS-200JFS-300JFS-500JFS-1000
OverallDimensionL(mm)158018502300248025803180
W(mm)82010001280130015002030
L(mm)
158018502300248025803180
PowerSupply380V50Hz
MotorPower(kw)Main1.12.27.51518.537
Assistant0.50.52.22.23.23.5
FlowRate(L/min)501002003005001000
MainTechnicalData
WorkingPressure<0.5MPa
OilTypeturbineoil,lowviscosityhydraulicoil,lubricatingoil
CleannessafterTreatment6~8NAS
RemainingWaterContent<80PPm
FiltrationPrecision3~5μm
80
LDAFSeriesFullAutomaticWaterPurifierwidelyusedinmetallurgy,electricpower,chemicalindustry,textile,
papermaking,automobile,sugarrefining.Itcanfilterdifferentwater,suchasreservoir,river,lake,well,andindustrial
pollutedwater,industrialcyclecoolingwater,waterfordailylife,desalinationofseawaterandpollutedwater.
Characteristic
Thefiltrationareaislarge,andthefiltrationresultisgood.Itcansaveenergy:water,electricity,andlabour.
Themachineusesabsorbingpipetodrainpollutant,andtheefficiencyishigher.
Itcandrainpollutantsatregulartimesaccordingtoyoursettings.Whenthepressureofentranceandexitreachesthe
fixednumber,itcandrainpollutantsautomaticallyorbyhand.Theamountofwaterforback-washingissmall.
Themachineissettohighpressurealarm,electricbreakdownalarm,drainbreakdownalarm.
Thewaterpurifierusesstainlesssteelfiltrationnet.Theabilityofresistingacidandcorrosionisstrong.Thefiltration
areaofthefiltrationnetis30%largerthanofcommonfiltrationnet.
ControlsystemusePLCcontrollerthatcancommunicatewithhigh-positionmachinethroughmachinegroupLCV.
Thehighpositionmachinecanmonitorandcontrolthewaterpurifier.
Themachineisfitforautomaticoperation.
Itisconvenienttorepairandcheck.
81
ModelsandMainTechnicalParameters
ModelLDAF-50LDAF-100LDAF-150LDAF-200LDAF-250LDAF-300LDAF-400LDAF-500LDAF-600
Designtheflow50100150200250300400500600
Inlet/OutletDiameter(mm)80100125150200250300350400
DrainageDiameter(mm)
40
506580100125125150150
Power(KW)0.180.180.370.370.550.550.751.11.5
PowerSupply380V50HZ3phase(orasneeded)
WorkingPressure(Mpa)1.0or1.6(orasneeded)
FiltrationPrecision(mm)0.01~6
Self-WashingTime5~10s
PressureLosing(Mpa)0.01~0.03
MaximumTemperature65°C
82
Thefilterelementsaremadeofhigh-qualityfilteringmaterial,withavarietyofmodelsandspecificationsfor
differentapplication.Itiseitherassmallasacandleorasbigasabasket.Wehavesomespecialfilterelementsfor
ourcustomers'freechoice,whichcaneitherabsorbresolvedwaterintheoilortofiltersolidparticulatesofawide
rangeoffinenessfrom0.2–200μm.
Characteristics
Highprecisefiltrationwithdifferentfineness
Largefiltrationareawithbigpollutantcontainingcapacitywhilethecoalescence-separationelementsare
quiteefficienttogetridofwaterfromoil
Somefilteringelementsaremadeofmulti-layer,flat-woven,silkscreen,withhighefficiencyandeasyto
cleanbyback-washing
Excellentheat-resistantproperty,whichcanfilteroilattemperatureashighas120,withmaximum
temperatureof380,withgood
Mechanicalstrength,acidandalkaliresistant,andlongservicelife.Guideforcustomerselection
Itisveryimportantforthecustomerstoselectproperfilterelementforpreciseoilpurificationprocess
accordingtothespecificrangeofpollutantsintheoilanddifferentfunctionsoffilterelement.Professional
selectionmeanshighefficiencyandlowcostinelementreplacement.
SYseriesportablebreakdownvoltagetesteriswidelyusedinpowergeneration,petrochemical,metallurgical
andotherindustries,suitablefortestingbreakdownvoltageininsulatingoilunder220KV.
Characteristics
Digitaldisplay,highsensitivityandprecision,portabletoworksite
MajorIndex
Model:SY-80
Testingrange:60,75,85KVPolarclearance:205mm
Oilcapacity:70ml/timeDimension:450×350×420mm
SYSERIESPortableBreakdownVoltageMeter
83
Application
Itiswidelyusedtoregenerateandpurifythedeterioratedtransformeroil,circuitbreakeroil,capacitoroil,lowviscosity
lubricatingoil,inpowergenerationplants,transformerstations,electricaltransmissionandsupplyingcompany,
factories,mines,railwaytransportation,etc.
Itcanbeusedasspecialequipmentforelectricpowertransformermaintenance.Notonlycanitremovewater,gas,and
otherimpuritiesfromtheoil,butalsoitcanremoveoxidematerialsandremovefreecarboninthedeterioratedoilto
lowerthePHvalue,improveitsbreakdownvoltageandquality.
Characteristics
High-efficientdegassinganddehydrationsystem,adoptingvacuumflashdistillationtechniquetoremovewater
andgasfromoil.
Precisionmulti-stagefiltrationsystem,high-qualityfilterelement,bigcapacityofcontainingpollutantandfine
filtrationfromonestagetotheother.
Specialabsorbingagentisusedtoremovefreecarbonandwater-solubleacidsoastoimproveflashpoint,acid
valueanddielectricpropertyofoil.
Safeelectricheatingsystemwithswirlingheatingelementwithmeritsofquickheating,constantandeven
temperature.
Chainsafeprotectionsystem,pressureprotectiondevice,interactionofoilinletandheating,infraredoillevel
controlsystem,allthesehelpavoiddamagefromincorrectoperation.
Obviouseffectondeterioratedinsulatingoiltreatmentandsuitabletotransformeroilpurificationonsiteand
online.
ConvenientforVacuumpumpingandoilinjectiontotransformers.
84
BZSeriesTransformerOilRegenerationDeviceisdevelopedandproducedbasedonprinciplesofphysicsandchemistry.
Itcanregenerateandpurifyunqualifiedoilbyusingspecialoilpurificationagentandprocess.BZseriesismainlyused
forregenerationandpurificationprocessofinsulatingoilsuchastransformeroil,inductoroil,circuitbreakeroilaswell
aslow-viscositylubricatingoil.Itcanefficientlyremoveacid,freecarbon,dyematerialandotherimpuritiesfromoil
withoutaffectingthebasicpropertyoftheoil.Afterpurificationprocesstheoilqualitywillbewellimprovedandcan
complywithnationalstandard.Thisseriesisalsoapplicabletorefininghydraulicoil,turbineoil,compressoroil,
refrigeratoroil,vacuumpumpoil,gearoiletc.
Characteristics
Smallsize,lightinweight,convenientmovingandsimpleoperation.
Sinceitcanworkonsiteandonline.
Itwilldecreasetominimumeconomiclosscausedbypoweroff,productioninterferenceandoilreplacement.
Theprocesschargeislessthan10%ofthecostofnewoil.BZseriescanbeusedtogetherwithZLseriesvacuumoil
purifierforbetterresultandefficiency.
ModelsandMainTechnicalParameters
ModelBZ-BZ-BZ-BZ-
Capacity(T)1~22~44~1010~20
PurificationAgent(kg)2550100200
Power(kw)0.550.751.11.5
PowerSupply50Hz380V(3pase,4wire)
L400450500700
W400450500700
OverallDimension(mm)H1300140015001650
GuaranteePerformanceIndex
AcidNumber≤0.03mgKOH/g
Water-SolubleAcid(PH)≥5.5(GB/T264)
FlashPoint()≥135(GB/T261)
BreakdownVoltage(kv)35~55
Impurity(%)0(GB/T511)
Water(%)0(GB/T511)
DielectricLossNumbertgΣ(90)%≤0.1
85
89
SLURRY PUMPING EXPERT
31 Goodman Street
Rynfield
Benoni
Tel: +27 11 425-4029
Email: emquieries@natusminingsolutions.co.za
90
Heavy Duty Slurry Pump
Pumps are available either Rubber or Metal
lined utilizing Abrasive and Corrosive
Resistant Materials.
Features:
Ultra-Heavy Duty
Hard Metal or Elastomer Lined
High Quality, Cost Effective and Efficiency
Innovated High Technology and Development Discharge Size 25 -1400mm
Flow Rate 5-13400m3/H
Head 5-110m
I
Volute
Throat Bush
91
Bearing Assembly and Shaft
The shaft is designed with a short overhang to reduce shaft de-
flection and minimize vibration
Provided with hardened shaft sleeve to protect the shaft
Optional dimensionally i n t e r c h a n g e a b l e h e a v y
duty bearing cartridge assemblies
Cartridge assembly is retained on a one piece frame
Grease purged piston rings to help seal contaminates out of
bearing housing.
Impeller
Removable Liners
Enclosed impellers to maximize efficiency
Pump out vanes on both shrouds
Minimizes recirculation
Reduces stuffing box pressure
Hard Metal or Elastomer liquid ends
Interchangeable hard metal and elastomer impellers
Cast-in impeller threads to protect shaft
Impeller clearance set by moving cartridge assembly
Liners are positively attached utilizing studs.
Liners and Impellers for hard metal and elastomer lined pumps
have common dimensions and are interchangeable within the
same pump size.
92
Seal Options
Gland Seal- Mos t popular type of seal. Clean water at a
Box certain pressure being injected into the packing throughL---- -
the l a n t e r n restrictor, preventing leakage from casing.
Simple structure, easy maintenance and low cost, suitable
for where expeller seal suitable.
Packing Seal Gland
Lantern Ring
Expeller Seal
Packing
Expeller Seal- The expeller generate a reverse centrifugal
force to prevent the leakage. It can be used for single- stage
pump or the first pump of multiple pumps in series when the
positive pressure at suction side is larger than that at
discharge side by no more than 1 0 %. No gland water is
needed, the slurry will not be diluted and the sea-ling effect is
reliable, used in where dilution of slurry is not allowed
Mechanical Seal- Suitable for applications where no extra
substance is allowed to mix with the fluid being pumped,
such as chemical or food industry.
Pump liner and impeller material have
inter changeable wear part combinations.
Liners and impellers for hard metal and elastomer lined pumps have common
dimensions and are interchangeable within the same pump size.
Frame supports the bearing cartridge which includes grease lubricated taper roller or
cylindrical bearings. Bearings are located on a large diameter shaft designed to
minimize overhang and deflection.
DriveArrangement
93
CV ZV(Z) CR(Z)/CL(Z) DC(Z)
94
Application Features and Design
MSP sump pumps are an ultra-heavy duty design
for continuous operation, the bearing assembly
design allows the pumps to operate in very tough
conditions without damaging the bearing.
Both high chrome alloy and elastomer wet end parts
are suitable to the different applications, and the
pumps use in many industries, various lengths and
suction extensions are available to suit most sump
depths.
Suitable For
¥Floor cleanup
¥Sand slurry
¥Mill scale
¥Chemical wastes
¥Process sumps
Technical Data:
¥Mill sumps Casing: Cast II r on
Sizes: 40 to 200mm
Impeller: High Chrome Iron or Elastomer
MaxCapacity: 131/sec.to 141/sec.
Max Delivery Head: 3Sm
Impeller:
¥MSP Pumps - metal or elastomer impellers
¥MSPR Pumps - elastomer molded
¥No shaft seals are required
¥Bearing loads are minimized using double suction
impellers.
¥Impeller adjustment is made by shimming between
the bearing housing and the mounting plate
attachement.
¥Metal and molded elastomer impellers are available,
and are dimensionally interchangeable.
Column Assembly:
¥MSP Pumps - metal column
¥MSPR Pumps - elastomer metal column
95
Clear Water Performance
Model
Max.
Motor
Power KW
Material ClearWater Performance
Liner Impeller
Capacity Q
HeadH(m) Pump speed
n(r/min)
Eff.
ri (%)(m3
/h) (l/s)
1.5WV-MSP
15
M M 19.44"'43.2 5.4"'12 3.5"'28 1000"'2200 38
1.5WV-MSPR RU RU 17.28"'39.6 4.8"'11 3"'24.5 1000"'2200 40
2.5XV-MSP
30
M M 23.4"'87 .12 6.75"'24.2 5.5"'31.5 700"'1500 51
2.5XV-MSPR RU RU 22.5"'105 6.25"'29.15 5.5"'27 700"'1500 51
4YV-MSP
75
M M 54"'289 15"'80.3 5"'37 500"'1200 56
4YV-MSPR RU RU 64.8"'285 18"'79.2 7.5"'38 600"'1200 62
6ZV-MSP
110
M M 108"'479.16 30"'133.1 8.5"'37 500"'1000 55
6ZV-MSPR RU RU 108"'479.16 30"'133.1 8.5"'35.5 500"'1000 56
8ZV-MSP M M 189"'891 52.5"'247.5 6.5"'37 400"'850 64
10TV-MSP 200 M M 261"'1089 72.5"'302.5 7.5"'33.5 400"'750 60
M means metal
Ru means rubber
96
Structure&Features
-
CarbonSteel
BearingHousing
DuctileIron
ClampPlate
MSP-Steel
MSPR-RubberLined
Singlestage,singlesuction,overhang
shaft,centrifugal,singlecasing
verticalpump
¥Material:
WetEnds-Casings,impellers,linersare
madeofhigh-chromealloyorrubber,
toresistwear,corrosion,impactor
erosion,partsmadeofmetalorrubber
areinterchangeablele.
Column
MSP-Steel
MSPR-RubberLined
Strainer
Rubber
LowerStrainer
MS-Metal
MSR-Rubber
DischargePipe
MSP-Steel
MSPR-RubberLined
MSP-Steel
MSPR-RubberLined
BackLiner
MSPR-RubberLined
Impeller
MSP-ChromeAlloy
MSPR-RubberLined
Casing
MSP-ChromeAlloy
MSPR-RubberLined
¥BearingAssembly-GreaseLubrication,
easytomaintenance.
Shaftsealingproblems.
¥PartDesign:
Allownoprimingrequired.
Screens-Reduceblockagerate.
Impeller-Doublesuctionvanesreduce
theaxialload.
Suctionpipe-couldbefixedtodraw
awaythehighconcentratedslurryde-
positedonthebottomofpit.
ShaftSpacer
97
Pump Casing
FPL Insert
Shaft Sleeves
Volute Liner
Exlerller
Impeller
Impeller
Bearing Assembly
Flange Plate
Throat Bush
Casing
Dynamic seal
Base Lantern Ring Cover Plate Liner Bearing Housing
98
PUMP PARTS FABRICATION AND PARTS TEST PROCESS
PARTS AFTER PROCESSING A N D MOVED TO WAREHOUSE
IMPELLER DYNAMIC BALANCE TESTING, PUMP ASSEMBLING AND PERFORMANCE TEST
á
<; , . 0
II ' ¥
AFTERSALES O N - SITE SERVICE
. á. '.',. á · - '
99
Clear Water Performance
MS(R) Clear Water Performance
Model
Max
Motor
Power
Kw
Material Clear Water Performance
Liner Impeller
Capacity
Head H(m)
Pump Speed
n(r/min)
Eff. NPSH(m)
(m3
/hr) (l/s)
251-MS 15
M M 12.6-28.8 3.5-8 6-68 1200-3800 40 2-4
RU RU 10.8-25.2 3-7 7-52 1400-3400 35 2-4
401-MS 15
M M 32.4-72 9-20 6-58 1200-3200 45 3.5-8
RU RU 25.2-54 7-15 5.5-41 1000-2600 50 2.5-5
50J-MS 30
M M 39.6-86.4 11-24 12-64 1300-2700 55 4-6
RU RU 36-75.6 10-21 13-39 1300-2100 55 2-4
75J-MS 30
M M 86.4-198 24-55 9-52 1000-2200 71 4-6
75K-MS 60
75J-MS 30
RU RU 79.2-180 22-50 5-34.5 800-1800 59 3-5
75K-MS 60
100K-MS 60
M M 162-360 45-100 12-56 800-1550 65 5-8
100L-MS 120
100K-MS 60
RU RU 144-324 40-90 12-45 800-1350 65 3-5
100L-MS 120
150L-MS 120
M M 360-828 100-230 10-61 500-1140 72 2-9
150Q-MS 300
150L-MS 120
RU RU 32-720 90-200 7-49 400-1000 65 5-10
150Q-MS 300
200RS-MS 560
M M 612-1368 170-380 11-61 400-850 71 4-10
RU RU 540-1188 150-330 12-50 400-750 75 4-12
250RS-MS 560
M M 936-1980 260-550 7-68 300-800 82 6
RU RU 720-1620 200-450 7-45 300-650 80 2.5-7.5
300RS-MS 560
M M 1260-2772 350-770 13-63 300-600 77 3-10
RU RU 1152-2520 320-700 13-44 300-500 79 3-8
350TV-MS 1200
M M 1368-3060 380-850 11-63 250-550 79 4-10
RU RU 1260-2880 350-800 12-42.5 250-450 80 4-8
450TV-MS 1200
M M 2520-5400 700-1500 13-57 200-400 85 5-10
RU RU 1800-4680 500-1300 13-44 200-350 80 2-7
Recommend 50%Q Q 1 10%Q', (Q’z Capacity at Max. eff point)
M metal, R means rubber
100
MIZZTECH PUMPS MODEL SHEET
AH(R) MS HH MSH
1.5/1B-AH 25I-MS 1.5/1C-HH 1.5/1J-MH
1.5/1B-AHR 25I-MSR 3/2D-HH 3/2K-MH
2/1.5B-AH 40I-MS 4/3E-HH 4/3L-MH
2/1.5B-AHR 40I-MSR 6/4F-HH 6/4M-MH
3/2C-AH 50J-MS
3/2C-AHR 50J-MSR L(R)&ML
4/3C-AH 80J-MS 20A-L 20A-ML
4/3C-AHR 80J-MSR 50B-L 50I-ML
6/4D-AH 100K-MS 50B-L(R) 50I-MLR
6/4D-AHR 100K-MSR 75C-L 75J-ML
6/4E-AH 100L-MS 100D-L 100K-ML
6/4E-AHR 100L-MSR 150E-L 150L-ML
8/6E-AH 150L-MS 300S-L 300U-ML
8/6E-AHR 150L-MSR 400ST-L 400RS-L
10/8F-AH 200M-MS 450ST-L 450ST-L
10/8F-AHR 200N-MSR M&SM
12/10ST-AH 1250RS-MS 10/8R-M 10/8Q-MM
12/10ST-AHR 250RS-MSR 10/8E-M 10/8L-MM
14/12ST-AH 300RS-MS G&MSG
14/12ST-AHR 300RS-MSR 6/4D-G 6/4K-MSG
16/14TU-AH 350TV-MS 8/6E-G 8/6L-MSG
16/14TU-AHR 350TV-MSR 10/8F-G 10/8M-MSG
20/18TU-AH 450TV-AH 12/10G-G 12/10N-MSG
20/18TU-AHR 450TV-AHR 14/12G-G 14/12N-MSG
SP(R)&MS(R) 14/12T-G 14/12V-MSG
40PV-SP 40WV-MSP 16/14G-GH 16/14N-MSGH
40PV-SPR 40WV-MSPR SH&SH
65QV-SP 65XV-MSP 6/4E-SH 100SH-L
65QV-SPR 65XV-MSPR 8/6F-SH 150SH-M
100RV-SP 100TV-MSP 12/10T-SH 250SH-V
100RV-SPR 100YV-MSPR
150SV-SP 150ZV-MSP AF&MSF
150SV-SPR 150ZV-MSPR 2QV-AF 2XV-MSF
200SV-SP 200ZV-MSP 3QV-AF 3XV-MSF
250TV-SP 250UV-MSP 4RV-AF 4YV-MSF
6SV-AF 6ZV-MSF
8SV-AF 8ZV-MSF
101
Horizontal slurry pumps are cantilevered centrifugal pumps. They have been designed for the
handling of highly abrasive or corrosive high density slurries, which are widely used in
Metallurgical, Mining, Coal, Petroleum & Chemical, Transportation, River & Channel dredging,
Building material and municipal projects. Its construction can be divided into following types
based on the application ranges.
1.1 Type ZJ, ZJP, ZJHP, ZJM, ZJH pumps are also called as heavy-duty pumps. They can
be operated in multi-stage series installation within the maximum working pressure of various
types of pump because these types of pump have fitted with thicker wear parts and large duty
frame, suitably transporting highly abrasive high density slurry or lower density high head
slurry. Among of them, type ZJH pump is suitable for lower density and abrasive high head
slurry. Above types of pumps also can be used in certain corrosive slurries.
1.2 Type ZJD pump can be also called as light-duty slurry pump. Compared with heavy-duty
slurry pump, this type of pump is high speed, smallest, light-weight and suitable for transporting
fine particle lower density slurry (the maximum concentration in weight does not exceed 30%). It
can be used for transporting high density lower abrasive slurry too.
1.3 Type D dredge pump and type ZJS gravel pump is designed for high density and lower
abrasive slurry, which are suitable for delivering gravel, mud and slurry contained larger solids
not for corrosive slurry.
1.4 The wet parts of ZJR, ZJDR & ZJMR pumps should be elastomer. Its casing, cover and
driving can be exchanged with ZJ, ZJD, types of pump for the fine particle and corrosive
The sump pump type ZJL(R) is vertical centrifugal slurry pump. It is suitable for delivering
abrasion or corrosive slurry and the pump is always immersed in the sump or pit to operate. The
sump pump is divided into type ZJL and ZJLR, but they have the same construction. The wet-
parts and shaft for type ZJL is made of metal material for delivering abrasive slurry and for type
ZJLR is lined with corrosive-resistant rubber for delivering corrosive slurry. The ZJL(R) sump
pump is widely used for mining, chemical industry and each factory and mine enterprise. The
sump pump type ZJL(R) is vertical centrifugal slurry pump. It is suitable for delivering
abrasion or corrosive slurry and the pump is always immersed in the sump or pit to operate. The
sump pump is divided into type ZJL and ZJLR, but they have the same construction. The wet-
parts and shaft for type ZJL is made of metal material for delivering abrasive slurry and for type
ZJLR is lined with corrosive-resistant rubber for delivering corrosive slurry. The ZJL(R) sump
pump is widely used for mining, chemical industry and each factory and mine enterprise.
102
Reference List
Customer country Customer Name
Indonesia PT. Aneka Tambang Gold Mine
Malaysia Thong Fatt Co.(Coal Mine)
Philippine Dumalag Corp. Copper Mine
USA Beckwith Kuffel Co. Copper Mine
Canada Tar Sands Co.Uranium Mine
Mexico Newmount Gold Mine
Chile Zeldiwa Copper Mine
Belgium MATAM Aluminium Plant
¥ ISO 9001, 2008 Certification
¥ ECM verification of compliance
¥ Certified Quality Management system
Copies of certificates available on request
Figure 1. Construction of ZJ/ZJP/ZJM/ZJH
103
USA BK
LAOS Minerals and metals group
Russia " - "
Zambia Zambia Chambishi Copper Mine Project
Vietnam Lang Xang Minerals Limited Sepon Cooper/gold mine
Australia Queenland Nickel Pty Ltd
Australia Focus Operations Pty Ltd
www.natusminingsolutions.com
COMPANY PROFILE
| Leaders in civil contracting
Complete service
_________________________________________________________
NMS AFRICA is a diversified construction group with extensive experience. We are able to
provide a complete range of services:
• Road building
• Road rehabilitation
• Road marking
• Railway lines
• Concrete structures
• Bulk pipelines
• Urban reticulation
• Mining services (Equipment supply & Install, materials handling and ore beneficiation)
• Property development
• Production of asphalt
• Production of crushed aggregates
• Supply and application of bitumen and modified binders
• Installation of optic fibre networks
• Construction of renewable energy facilities
• Steel manufacturing & erection
• Electrical & instrumentation
• Plant hire
• Pipeline construction
• Bulk Civil & Concrete works
High Quality & Professional Service
_______________________________________________________________
NMS AFRICA is committed to providing high quality and professional services to
the civil construction industry throughout South Africa, as well as surrounding
African Countries.
We continually endeavour to improve project outcomes through adherence to our
Certified Quality, Work Health & Safety, and Environmental systems.
Quality Control
______________________________________________________
NMS AFRICA’s goal is to work with our clients to realise their project
requirements in terms of quality, budget and time restraints. We
have a long term commitment to satisfy our clients’ requirements in
a dynamic and challenging industry.
Management Systems
_______________________________________________________
We continue to refine our Management Systems to suit our industry and
are regularly audited internally as well as by government bodies and
clients to ensure the system’s compliance with current legislation and
international standards are maintained.
Objective
______________________________________________________
NMS AFRICA’s objective is to deliver results that not only meet but
continuously exceed our customer requirements and expectations,
primarily through our dedication.
104
www.natusminingsolutions.com
|COMPANY PROFILE
Description Client Amount
Resurfacing on National Route R67 section 4 from Seymour (km 0.00) to
Whittlesea (km 54.44)
Sanral R 166 500 000.00
The maintenance and rehabilitation of the following sections of the
Maputo development corridor: part 1: rehabilitation of part of MDC
section 1 from km 0,0 (Spitskop) to km 14,80 (Highveld I/C) (N4-3) part
2: maintenance of MDC section 2F from km 46,
Trans African Concessions
(PTY) LTD R 205 296 448.44
The rehabilitation of the N3 toll road part 1: between Van Reenen (km
0,0) and Blackspruit (km 24,0) 24,0km) (highway section 12xb and 13x)
part 2: between Blackspruit (km 24,0) and Harrismith south I/C(km 29,1)
(5,1km) (Highway section 14XA) part 3:
N3 toll concession (pty) ltd R 182 263 227.36
Construction of 11 Toll Gantries on R21, Gauteng Sanral R 61 209 293.33
The resurfacing of national road R34 section 1 from Vryburg (km 0,0) to
km 31,0
Sanral R 68 416 207.38
The special maintenance of National Route N2 section 11 from Bramlin
interchange (km 22.7) to Soutwerke (km 50.7)
Sanral R 198 310 000.00
Upgrading of road DR08029 Wild Coast Meander (phase 1) Tombo to
Isilimela hospital 17km contract B
Department of Roads and
Public Works Eastern Cape R 222 160 991.80
The rehabilitation of main roads 230 and 231 in the Moorreesburg area
Western Cape, Department of
Transport and Public Works R 178 225 000.00
Reseal of Trunk Road 29/1 (km 1.49 to km 56.13 and km 58.32 to km
71.73) between Caledon and Bredasdorp
Western Cape, Department of
Transport and Public Works R 102 960 000.00
Rehabilitation of National Route 1, section 15, between Sydenham
(km28.8) and Glen Lyon (km62.4)
Sanral R 614 059 613.12
The appointment of service providers for the maintenance &
rehabilitation of roads in three (3) separate service delivery areas on an
as and when required basis from the date of award until 30 June 2015 -
northern service delivery area
Ekurhuleni Metropolitan
Municipality R 213 740 643.00
Construction of road infrastructure and related works for the proposed
Elandsfontein phosphate mine near Hopefield in the Western Cape
Elandsfontein Mining and
Exploration R 127 550 000.00
The rehabilitation of the N3 toll road between Harrismith South I/C and
42nd Hill and Warden North I/C
N3 Toll Concession (PTY) LTD R 429 043 104.00
Roads & Earthworks focuses on the construction of transport, township, mining and
environmental infrastructure including roads, bulk earthworks, landfill sites, decline
shafts, terraces for new developments and municipal services. Our environmentally-
related projects include environmental rehabilitation and landfill gas recovery projects.
NMS Africa operates throughout South Africa and Southern Africa including Angola,
Botswana, Congo, Ghana, Guinea, Kenya, Lesotho, Liberia, Malawi, Mozambique,
Namibia, Nigeria, Sierra Leone, Swaziland, Tanzania, Zambia and Zimbabwe.
Capabilities:
Earthworks
Mining infrastructure
Township infrastructure
Road construction and rehabilitation
Crushing and screening
Asphalt Manufacture
Fibre optic infrastructure
Manufacture of bituminous products
Chip and spray seals
Slurry seals
Demolition
Asphalt paving
Directional drilling
Trenchless technology
Dam construction
Landfill construction and Blasting
105
www.natusminingsolutions.com
|COMPANY PROFILE
We have vast expertise in reinforced concrete construction and rehabilitation. We execute projects
through a variety of project execution models including conventional tendering, alliance type projects,
negotiated contracts and design and construct projects. Our construction and project delivery expertise
is at the disposal of our clients with whom we regularly interact in early project development stages
through which maximum project benefit is derived.
Our sub-contractors and vendors are important partners in all our projects.
We are proud of our heritage and take pride in shaping the future of our region in partnership with our
valued clients.
Capabilities:
Reinforced concrete construction
Power plants
Petrochemical plants
Materials handling infrastructure
Industrial plants
Mine process plants and shaft development projects
Large industrial factories
Effluent & water treatment plants
Dams
Container terminals
Airport aprons and taxiways
Bridges (Conventional, Incrementally launched, Cable Stayed, Balanced Cantilever etc.)
Marine Construction
Environmental rehabilitation and management projects
Transport infrastructure & Bridges
Structural rehabilitation, concrete repair & waterproofing
Industrial plant repair and renovation under shut down conditions
106
www.natusminingsolutions.com
|COMPANY PROFILE
CONTRACT DESCRIPTION AMOUNT
Umgeni Water Aqueduct 2 Rehabilitation of 30km Ø1200mm steel pipeline. R120 235 123,56
Palaborwa City Water Rehabilitation of 10km Ø1000mm steel pipeline. R6 895 652.80
Umgeni Water Aqueduct 3/4 Rehabilitation of 15km Ø1200mm steel pipeline. R60 456 896.45
Rand Water R5 Installation of 8,5km Ø1500mm steel pipeline. R50 753 258.10
Department of Water Affairs
(Gamtoos)
Supply and installation of 3,2km Ø1800mm steel
pipeline.
R72 012 895.90
Department of Water Affairs
(Gamtoos)
Rehabilitation of 2 concrete siphons Ø2400mm and
Ø1500mm.
R5 877 800.00
Department of Water Affairs
(Jericho Dam)
Rehabilitation of 25km Ø930mm steel pipeline. R37 789 789.70
Rand Water 02 Pipeline
Rehabilitation of 12km Ø1900mm concrete pipeline
(PCP).
R40 741 852.96
ESKOM Rehabilitation of 15km Ø700mm steel pipeline. R10 147 258.36
ESKOM Holdings
Rehabilitation of Komati Power Station steel
pipelines.
R6 685 500.75
Rand Water Rehabilitation of B4 concrete pipeline (PCP). R60 900 080.10
Rand Water Rehabilitation of 19km Ø734mm steel pipeline. R18 100 200.20
ESKOM
Rehabilitation of the Piccadilly Circus- Hendrina
steel pipeline.
R22 800 915.55
Rand Water P1 (Phase 1, 2, 3) Rehabilitation of 80km of Ø610mm steel pipeline. R38 951 357.45
Our spectrum of services include all work that is related to pipeline construction and
refurbishment including excavation, civil works, pipe laying, cement mortar lining
and welds. In addition we construct pump stations and reservoirs as well as any
mechanical works related to our pipeline projects.
Capabilities:
Large/small diameter welded steel pipe.
HDPE pipelines.
Ductile pipelines.
Oil & gas pipelines.
Pump, mechanical & electrical installations.
In-situ concrete lining of pipeline.
107
In Partnership with Logichem Control, we undertake testing and
commissioning of projects in the electrical, instrumentation and control
fields. We offer turnkey solutions for high/medium/low voltage; control
and instrumentation installations for industrial process plants; mining and
petrochemical sectors.
We are a preferred supplier to many of our clients, who value our
commitment to safety and quality.
Capabilities:
• Electrical supply, installation and commissioning
• Instrumentation supply, installation and commissioning
• Maintenance
• Sub-stations and switchyards
• Solar & wind farms
Industries of Operation
• Mining & Minerals
• Petrochemical
• Renewable Energy
• Industrial
www.natusminingsolutions.com
|COMPANY PROFILE
108
NMS Agencies open in Africa
Sudan
Tanzania
DRC
Zimbabwe
Zambia
Mozambique
Egypt
Algeria
Ghana
Botswana
South Africa
Angola
Namibia
Kenya
Tunisia
Sierra
Leone
Morocco

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