Paul Hamilton, Schneider Electric: Lean and Clean: Equipping Modern Manufactu...
Case Competition Slides- Raw Image LLC
1. Raw Image Consulting LLC
Aaron Katzman
Andrea Keo
Bridget Stokes
Jackie Ling
Jenna Boroozad
Philip Lee
Image
Consulting
1
2. Key Issues
New Trade Regulations in Chile & Political Instability
in Egypt
Plant capacity set idle (2.9 M tons in 2012)
Majority of Plants are Producing Under Maximum
Capacity
Producing at 43% capacity in 2012
Growing Health Concerns of Formaldehyde & MTBE
Account for 45% of global methanol demand
Not Diversified
Could not hedge costs associated with idle plants
~$1.3 billion dollars in lost revenues
2
3. SWOT Analysis
• World’s largest producer of Methanol
• Cost-Leadership / Focused Strategy
• Owns distribution channels
• Owns storage facilities
• Low labor costs
• Globally diversified
• Long-term contracts with Natural Gas
Suppliers
Internal
Positive Negative
External
STRENGTHS S W WEAKNESSES
OPPORTUNITIES O T THREATS
• Growing demand for alternative fuel
• Increase in environmentalism
• New findings for uses of methanol
• Production facilities not utilized
• No product diversification
• High operating expenses
• High Supplier power
• Political instability
• Inconsistent natural gas prices/supply
• Global recession
• Revised trade regulation in Chile
• Growing concern on health effects of
Formaldehyde
3
5. Alternative Strategy #1
Advantages:
Decrease reliance on suppliers
Decrease operating expenses
Disadvantages
Highly competitive industry
Requires large initial capital investment
Requires high level of expertise
Move into Natural Gas Industry
5
6. Alternative Strategy #2
Advantages:
Growing demand for these alternatives
Diversification could counteract periods of instability in
current industry
Disadvantages
Does not currently possess the know-how in these fields
Requires large initial capital investment
Risk associated with entering new markets
Diversify into high growth potential markets:
6
Fuel Blending, dimethyl-ether (DME), & Methanol to
Olefin (MTO)
7. Proposed Strategy
Step 1: Expand Into China & Asia-Pacific
Step 2: Relocate Chilean facilities to United States
Step 3: Produce at maximum capacity
Expand into Emerging Markets &
Strengthen Cost-leadership Structure
7
Simultaneous
8. Step 1: Expand Into China & Asia-Pacific
Global Demand by 2016:
Asia: >70%
N. America: <20%
Latin America: <10%
Europe: <20%
8
9. Step 1: Expand Into China & Asia-Pacific
Methanol
Dimethyl Ether (DME)
Olefins
Gasoline/Fuel
[Shift in Global Demand
2007 2016]
3% to 10%
0% to 10%
14% to 19%
9
10. Step 1: Expand Into China & Asia-Pacific
Expand Into China & Asia-Pacific
[Demand in 2007] [Demand in 2016]
Dimethyl Ether (DME)
Dimethyl Ether (DME)
Gasoline/Fuel Gasoline/Fuel
Olefins
10
11. Step 1: Expand Into China & Asia-Pacific
Establish long-term contracts with Chinese companies
that are involved in Methanol to Olefins (MTO) process
Practice equity sharing with MTO & DME companies in
China
Methanol Olefins
0% to 10%
[Shift in Global Demand
2007 2016]
11
12. Step 1: Expand Into China & Asia-Pacific
Number of MTO
Plants Under
Construction: 5
Number of MTO
Plants Running: 1
12
13. Step 2: Relocate Chilean Facilities to U.S
13
Annual Capacity of Chile I, II, III, IV: 3.8 Million Tons
2012 Current Production: 313,000 Tons = 8% capacity
See “slide 31” for potential buyers
Global Demand of Methanol:
Latin America: ~4%
Asia: ~59%
Keep Office and Storage Facilities
Continue to supply Latin America through Trinidad plants
14. Step 2: Relocate Chilean Facilities to U.S
Impact of Shale
Gas:
56% increase in total
gas production from
2012 to 2040
14
15. Step 2: Relocate Chilean Facilities to U.S
2012 2040
Natural gas production
growth: 1.6%/yr
Consumption growth:
0.8%/yr
15
16. Step 2: Relocate Chilean Facilities to U.S
[Natural Gas Prices]
16
US: Price
Germany
UK
Japan
17. U.S. Site Locations:
17
U.S. Site Locations:
3 on the west coast
For distribution to
China (~6000 mi)
1 on the east coast
For distribution to
Europe (~4000
mi)
18. Step 3: Produce at Maximum Capacity
18
2012 financial info:
Production Output =
66%
Max Production :
Increase revenue
~$855 Million
5660 3758
Annual Report (2012)
19. Step 3: Produce at Maximum Capacity
Set up Long-Term Non-Equity Contracts with Natural Gas
Suppliers
Easy to initiate/ terminate
Locate Suppliers in Proximity to Existing Plants
New Zealand: Australian pipeline
Trinidad: purchase more from current suppliers
Canada: U.S suppliers
Egypt: continue negotiations with government
19
20. Qualitative Reasoning for Proposed Strategy
This Strategy is Imperative Because:
Current disruption in distribution will hurt customer loyalty
The inflexible business structure will result in lost
opportunities
Losing the position as the cost-leader will cause
Methanex to forfeit its ability to influence short-term prices
of methanol
20
21. Cost / Benefit Analysis
Cost
Could lose money in sale of facilities
High transportation costs for relocation
Switching costs for new suppliers in U.S.
Benefit
Increase sales volume due to new facilities & producing at
max capacity
$1.8B + $855 M= Total of $2.66 Billion in additional revenue
21
22. Financing the Project
22
Relocation:
Cost to Relocate:
~$500M per production facility (Methanex estimate)
Plan of Action:
Export all useable production equipment to U.S. plants
Use proceeds from the sale of land and buildings in Chile to
help expand our operations in North America and Asia.
23. Financing the Project
23
NPV of the Relocation Project (10-year time horizon):
~$2.1 billion – See Capital Budgeting Analysis: “Slides 30-31”
North American Plants Will Produce at Maximum
Capacity:
Revenues increased to $450 million per plant
Cash savings from operational efficiencies plant
24. Financing the Project
24
Relocation Project
Issue $500 million in 10yr corporate unsecured debt at a rate
of 5.25%.
Utilize the $750 million in excess cash
Effect on Financials:
Increasing long-term debt balance to $1.745 billion
Increasing Debt/Capitalization ratio to 64%.
Increasing Debt/Equity ratio to .58%
25. Implementation Plan / Timeline
• Relocate two
Chilean plants to
west coast
• Negotiate an
equity sharing
strategy with MTO &
DME plants in
China
• Establish Long Term
contracts with
natural gas
suppliers
• End Construction
of last two plants
• New and current
plants producing
at maximum
capacity
• Pay down debt
utilized for
relocation
Year 1-2 Year 3-4 Year 5-7 Year 8-10
• Relocate one
more facility to
west coast and
last facility to
east coast
25
26. Limitation / Contingencies of Proposed Strategy
Expand Into China & Asia-Pacific
Unexpected changes in regulations
Risks involved with cultural differences
Relocate Production Facilities to N. America
Highly specialized facility and equipment may be a
sunk-cost
High costs associated with new region
Produce at Maximum Capacity
Difficulty in establishing trust with new suppliers
26
30. Other Financing information:
Current Ratio – measures the ability to pay short term
obligations
Current ratio = current assets/current liabilities = 3.30
Quick Ratio – measures a company’s ability to meet its
short-term obligations with its most liquid assets.
Quick ratio = cash + accounts receivable/current liabilities = 2.67
Interest Coverage Ratio - a measure of a company's
ability to meet its interest payments.
ICR = EBIT/interest expense = 3.62
30
31. Who will Purchase Facilities in Chile?
MGC (Mitsubishi Gas Chemical) owns methanol joint
venture in Venezuela
MSK- Holds methanol equity positions in Venezuela
Petrobras- Brazilian oil & natural gas exploration &
production
ENAP- exploration & production activities for natural gas
(Santiago, Chile)
31
32. References
32
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Press.
Damodaran, Answath. "Implied Equity Risk Premiums for US Market." Implied Premiums. NYU Stern School of Business, n.d. Web. 14 Apr. 2015.
Hongqing, T. (2005). The Evaluation of Shell Coal Gasification Process and Its Ways of Improvement [J]. Coal Chemical Industry, 6, 003.
International Methanol Producers and Consumers Association. (2015). About Methanol. Retrieved from impca:
http://www.impca.du/en/about_methanol/
Gurney, Judith. "Review: BP Statistical Review of World Energy." Journal of Policy Analysis and Management 4.2 (1985): 283. Web.
Lee, S. K., Mogi, G., & Kim, J. W. (2009). Energy technology roadmap for the next 10 years: The case of Korea. Energy Policy, 37(2), 588-596.
Mandaraka-Sheppard, A. (2007). Modern Maritime Law and Risk Management. New York: Routledge-Cavendish.
Methanex. (n.d.). About Us. Retrieved from methanex: https://www.methanex.com/about-us
Olesen, M. H., Wied, M., & Andersen, P. D. (2006). A study on complementarities and gaps between national H 2 &FC RD&D programmes and analysis
of new opportunities (SWOT analysis). Sixth Framework Programme priority E RA-NET. Co-ordination action to establish a hydrogen and fuel cell ERA-Net,
hydrogenco-ordination. [sn].
U.S. Energy Information Administration - EIA - Independent Statistics and Analysis." U.S. Energy Information Administration (EIA). US Department of Energy,
7 May 2013. Web. 01 Apr. 2015. http://www.eia.gov/forecasts/aeo/mt_naturalgas.cfm.
Finch, N. (2015). Emerging Markets and Sovereign Risk. New York: Palgrave Macmillan.
U.S. Now World's Leading Natural Gas Producer." Desert Sun. N.p., n.d. Web. 01 Apr. 2015.
<http://www.desertsun.com/story/money/industries/morrisbeschlosseconomics/2014/09/02/u-s-now-worlds-leading-natural-gas-producer/14976767/
Zacks Equity Branch. (2015, February 2). Methanex's (MEOH) Q4 Earnings Beat Estimates, Sales Miss - Analyst Blog. Retrieved from Yahoo :
https://finance.yahoo.com/news/methanexs-meoh-q4-earnings-beat-145002618.html
Zacks.com (2014, February 03). Methanex Swings to Profit in Q4, SHares Up-Analsyst Blog. Retrieved from nasdaq:
http://www.nasdaq.com/article/methanex-swings-to-profit-in-q4-shares-up-analyst-blog-cm323001
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