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WHAT IS BHOPAL GAS TRAGEDY
 The Bhopal gas tragedy ( commonly referred to
as Bhopal disaster) was an gas leak incident in
INDIA , considered one of the world’s worst
industrial catastrophes.
 It occurred on the night of 2nd-3rd December
1983 at the union carbine India limited (UCIL)
pesticide plant in Bhopal, Madhya Pradesh.
 A leak of methyl isocyanate (MIC) gas and other
chemicals from the plant resulted in the
exposure of hundreds of thousands of people.
BACKGROUND OF “UCIL”
 UCIL, built in 1969, which was the INDIAN
subsidiary of Union Carbide Corporation (UCC),
with Indian Government controlled banks and
the Indian public holding a 49.1% stake.
 IN 1994, the supreme Court of India allowed
UCC to sell its 50.9% share. Union Carbide sold
UCIL, the Bhopal plant operator, to everyday
Industries India Limited in 1994
 The Bhopal plant was later sold to McLeod
Russel (INDIAN) Ltd. Dow Chemical Company
purchased UCC in 2001.
PLANT PRODUCTION PROCESS
 The UCIL factory was built to produce the
pesticides Sevin (UCC’s brand name for
carbaryl ) using methyl isocyanate (MIC) as
an intermediate..
THE ACCIDENT
 During the night of 2-3 December 1984,
water entered tank E610 containing 42 tons
of MIC
 Thee resulting exothermic reaction increased
the temperature inside the tank to over 200c
(392 F) and raised the pressure.
 About 30 metric tons of methyl isocyanate
(MIC) escaped from the tank into the
atmosphere of Bhopal in 45 to 60 minutes
FACTORS LEADING TO THE GAS LEAK
 Storing MIC in large tanks and filling beyond
recommended levels,
 Poor maintenance,
 Failure of several safety systems,
 Safety systems being switched off to save
money--- including the MIC tank refrigeration
system which could have mitigated the disaster
severity,
 Plant location close to a densely populated
area,
 Undersize safety devices,
 The dependence on manual operations,
FACTORS LEADING TO THE GAS LEAK
 Plant management deficiencies were also identified-
1. Lack of skilled operators
2. Reduction of safety management
3. Insufficient maintenance
4. Inadequate emergency action plants
 Use of a more dangerous pesticide manufacturing
method or “ROUTE” where same raw material are
combined in a different manufacturing order with
phosgene first reacted with naphthol to form a
chloroformate ester, which is then reacted with methyl
amine.
 In the early 1980s the demand of pesticides had fallen,
but production continued, leading to buildup of stores of
unused MIC
NAME= MANAV BANSAL
CLASS=8D
THANK
YOU

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bhopal gas tragedy .pptx

  • 1.
  • 2. WHAT IS BHOPAL GAS TRAGEDY  The Bhopal gas tragedy ( commonly referred to as Bhopal disaster) was an gas leak incident in INDIA , considered one of the world’s worst industrial catastrophes.  It occurred on the night of 2nd-3rd December 1983 at the union carbine India limited (UCIL) pesticide plant in Bhopal, Madhya Pradesh.  A leak of methyl isocyanate (MIC) gas and other chemicals from the plant resulted in the exposure of hundreds of thousands of people.
  • 3. BACKGROUND OF “UCIL”  UCIL, built in 1969, which was the INDIAN subsidiary of Union Carbide Corporation (UCC), with Indian Government controlled banks and the Indian public holding a 49.1% stake.  IN 1994, the supreme Court of India allowed UCC to sell its 50.9% share. Union Carbide sold UCIL, the Bhopal plant operator, to everyday Industries India Limited in 1994  The Bhopal plant was later sold to McLeod Russel (INDIAN) Ltd. Dow Chemical Company purchased UCC in 2001.
  • 4. PLANT PRODUCTION PROCESS  The UCIL factory was built to produce the pesticides Sevin (UCC’s brand name for carbaryl ) using methyl isocyanate (MIC) as an intermediate..
  • 5. THE ACCIDENT  During the night of 2-3 December 1984, water entered tank E610 containing 42 tons of MIC  Thee resulting exothermic reaction increased the temperature inside the tank to over 200c (392 F) and raised the pressure.  About 30 metric tons of methyl isocyanate (MIC) escaped from the tank into the atmosphere of Bhopal in 45 to 60 minutes
  • 6.
  • 7. FACTORS LEADING TO THE GAS LEAK  Storing MIC in large tanks and filling beyond recommended levels,  Poor maintenance,  Failure of several safety systems,  Safety systems being switched off to save money--- including the MIC tank refrigeration system which could have mitigated the disaster severity,  Plant location close to a densely populated area,  Undersize safety devices,  The dependence on manual operations,
  • 8. FACTORS LEADING TO THE GAS LEAK  Plant management deficiencies were also identified- 1. Lack of skilled operators 2. Reduction of safety management 3. Insufficient maintenance 4. Inadequate emergency action plants  Use of a more dangerous pesticide manufacturing method or “ROUTE” where same raw material are combined in a different manufacturing order with phosgene first reacted with naphthol to form a chloroformate ester, which is then reacted with methyl amine.  In the early 1980s the demand of pesticides had fallen, but production continued, leading to buildup of stores of unused MIC