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Ms. Ashwini U. Bhoir
Assistant Professor in
Pharmaceutics
Unit II
Technology Development
and Transfer
Introduction
Transfer of technology is defined as "a logical procedure that controls the transfer of any process
together with its documentation and professional expertise between development and
manufacture or between manufacture sites.
Transfer of technology requires:
• Documented, planned approach
• Trained and knowledgeable personnel Compliant quality system
• Documentation of data covering all aspects of development, production and quality control
Usually there is a Sending unit (SU), a receiving unit (RU) and the unit managing the process, which
may or may not be a separate entity.
Introduction
Barriers
of TT:
Lack of awareness, knowledge and efficiency
Lack of government focus and low market share
Web access and scientific publications
Cost of prequalification
National security issues and restrictions
Inadequate funding and possible treaties
Labour issues
Mindset
of
researche
rs
Practical Aspects of
TT
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
• Guiding principles that provides flexible framework as guidance.
• The major intention: To place special attention on the quality aspects of a
pharmaceutical products as per WHO's mandate.
• The transfer of process/es or technology/ies to an alternative site occurs at some stage in the
life-cycle of most products.
• Transfer sequence: development, scale up, manufacturing, production and launch, to
the post-approval phase.
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
• Transfer of technology is a logical procedure that controls the transfer of any process
together with its documentation and professional expertise between development and
manufacture or between manufacture sites.
• TOT is a systematic procedure
• It is followed to pass on documented knowledge and experience gained during
development and/or commercialization to an authorized agency.
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
• TOT involves transfer of documentation as well as the ability of the Receiving Unit
(RU) to effectively perform the critical procedures of the transferred technology, to the
satisfaction of all parties and any applicable regulatory bodies.
• The International Society for Pharmaceutical Engineering (ISPE) has prepared the
guidelines for the intracompany transfers.
• why intra- and inter-company transfers of technology?
 For the need of additional capacity, relocation of operations or consolidations and mergers
etc.
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
• The WHO Expert Committee on Specifications for Pharmaceutical Preparations (WHO
ECSPP), in its 42nd report recommended that WHO address this issue through preparation
of WHO guidelines for TOT.
• TOT requires a documented and planned approach.
• A Sending Unit (SU), a RU and the unit managing the process.
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
Scope of Guidelines:
• WHO guidelines for TOT specifically provides guidance for transfer of QC methods, if a
technical agreement exists for SU manufacturer to RU manufacturer or SU
manufacturer to RU QC laboratory.
• If no such technical agreements exist, for example, for testing by national laboratories or
for testing of procurement agencies, issues listed in point (iv) below may not work, and in
such cases an alternative approaches may be required.
WHO GUIDELINES FOR TECHNOLOGY TRANSFER
Scope of Guidelines:
(1) General recommendations
(2) Guidelines for materials
(3) Guidelines for specific products
(4) The guidelines for SU and RU: (a) Transfer of development and production (processing,
packaging and cleaning).
(b) Transfer of analytical methods for QA and QC.
(c) Skills assessment and training of personnel.
(d) Organization and management of the transfer.
(e) Assessment of premises and equipment.
(f) Documentation, qualification and validation
TECHNOLOGY TRANSFER PROTOCOL
• Transfer comprises an SU and an RU.
• There may be an additional unit which will be responsible for directing, managing and
approving the transfer.
• There is a formal agreement between the parties, which specifies the responsibilities
before, during and after transfer.
• Organization and management of a successful technology transfer need to ensure that
the main steps have been executed and documented.
TECHNOLOGY TRANSFER PROTOCOL
• The transfer protocol should list the intended sequential stages of the transfer.
• The protocol should include:
1. Objective, 2. Scope,
3. Key personnel
and their
responsibilities,
4. A parallel comparison of
materials, methods and
equipment,
5. The transfer stages with documented
evidence that each critical stage has
been satisfactorily accomplished before
the next commences,
6. Identification
of critical control
points,
7. Experimental design
and acceptance criteria
for analytical methods,
8. Information on trial
production batches,
qualification batches
and process validation,
9. Change control
for any process
deviations
encountered,
10. Assessment
of end-product,
11. Arrangements for keeping retention
samples of active ingredients, intermediates
and finished products, and information on
reference substances where applicable,
12. Conclusion,
including signed-
off approval by
project manager.
TECHNOLOGY TRANSFER PROTOCOL
The SU and the RU should jointly verify that the following, satisfactorily completed,
validation protocols are available:
(i) IQ and OQ data for manufacturing and packaging equipment at the RU site and
analytical equipment
(ii) Qualification of the rooms for both manufacture and packaging at the RU site.
QUALITY RISK MANAGEMENT
• The quality risk management is a systematic process for the assessment,
control communication and review of risks to the quality of the drug
product throughout the product lifecycle.
• A project risk is reduced by use of technical skills, planning,
multitasking organization flexibility, troubleshooting, and negotiation
and by being goal oriented etc.
• Risk management is an integral part of any type of technology transfer in
industrial manufacturing.
QUALITY RISK MANAGEMENT
Type of risk Description of risk
Comparability Leads to non-comparability of process or product
between SU and RU.
Manufacturing process Risks to routine manufacturing, for example
microbial contamination risks, operator error etc.
Equipment, utilities, and facility Risks associated with equipment, utilities, or
facilities failure etc.
Project Leads to delay in project timeline which is often
related to planning, resources etc.
Table 1: Types of Risks Associated with Technology Transfer
Figure 1: Systematic process for QRM
QUALITY RISK MANAGEMENT
1. Types of Changes:
QUALITY RISK MANAGEMENT
• (i) Assessment of known changes
• (ii) Assessment of individual changes
• (iii) Assessment of aggregated changes
(a) Known Changes
• Assessment of unanticipated changes
(b) Unanticipated Changes
2. Risk Management Structure and Organization:
A critical aspect of risk management in technology transfer is appropriate organization of
people and documentation.
An integrated technology transfer team structure allows all relevant functions to address and
resolve change in a timely manner and to escalate issues quickly.
As changes are not always predictable, the availability of cross-functional teams on a
continuous basis is needed.
QUALITY RISK MANAGEMENT
3 Risk Assessment and Mitigation Approach (RAMA):
• The RAMA is part of company DNA.
• It has application in all technology transfers and during the whole project lifecycle.
• In line with the current regulatory guidance, GMP and must be based on scientific
principles. It is managed by appropriate flexible, robust and efficient tools.
QUALITY RISK MANAGEMENT
TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND
CLEANING)
Technology transfer
The process by which the manufacturing process, packaging and cleaning and analytical
methods are transferred from one manufacturing unit to another unit or from R&D to
manufacturing unit.
Technology transfer from R&D to manufacturing site: critical
TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND
CLEANING)
A typical technology transfer process can be divided into
production part including packaging,
quality control part including analytical methods, cleaning and
documentation part.
TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND
CLEANING)
RU and SU both develops product transfer protocol jointly to transfer the product related
information. The necessary information is transferred according to technical expertise of the
staff and the capabilities of manufacturing site to run the transfer process.
TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND
CLEANING)
Cleaning
Cleaning is very crucial parameter if plant is processing different products.
During the manufacturing process, pharmaceutical products and APIs may be contaminated
by residual materials left behind of the other pharmaceutical products.
Adequate cleaning procedures: minimize the risk of contamination, cross-contamination,
operator exposure and environmental effects.
Cleaning
In order to define cleaning strategy at the RU, the SU should provide information related
to cleaning at the SU to minimize cross-contamination.
This information usually includes:
1. Information on solubility of active ingredients, excipients and vehicles.
2. Minimum therapeutic doses of active ingredients.
3. Therapeutic category and toxicological assessment.
4. Existing cleaning procedures etc.
Cleaning
Additional information
1. Cleaning validation reports (for example, chemical and microbiological).
2. Information on cleaning agents used (including efficacy, documentary evidence that these
agents do not interfere or hamper analytical testing for residues of APIs and removal of
residual cleaning agents).
3. Reports of recovery studies to validate the sampling methodology.
Once process capability established at the RU, assuring that The product, process or method
at the RU meets the predefined and justified specifications at SU, the process validation and
cleaning validation is carried out.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
• The granularity is level of details considered in a transfer model or decision making
process.
• The greater the granularity, the deeper is the level of details about the transfers.
• Granularity: used to characterize the scale or level of detail in a set of data.
• Process models vary in depth depending on the needs they have to satisfy.
• Different depths result in process models with different granularity,
• It depends on the needs the transfer process model should fulfill.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
• To present a large overview of certain activities enclosed in a transfer process model, a
large-grained process model is preferred.
• It is used by top-level managers and business analysts who want to have a general
overview of the time and resources needed to accomplish the transfer process.
• A fine-grained process model: a detailed model describing not only transfer activities but
also different roles and dependencies is needed.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Starting Materials
• Any properties which are likely to influence the process or product should be identified
and well characterized.
1. Active Pharmaceutical Ingredients:
• API Master File (APIMF) or Drug Master File (DMF) or Active Substance Master File
(ASMF), or equivalent information and any relevant additional information on the API of
importance for the manufacturing of the pharmaceutical product.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Starting Materials
1. Active Pharmaceutical Ingredients:
a) Manufacturer and associated supply chain,
b) Step of the API to be transferred,
c) Flow chart of synthesis pathway
d) Definitive physical form of the API (including
photomicrographs and other relevant data and any
polymorphic and solvate forms),
e) Solubility profile of API
f) If relevant, pH in solution,
g) Partition coefficient (including the method of
determination),
h) Intrinsic dissolution rate (including the method of
determination),
i) Particle size and distribution (including the method
of determination),
j) Bulk physical properties
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Starting Materials
1. Active Pharmaceutical Ingredients:
k) Water content and determination of hygroscopicity
(including water activity data and special handling
requirements),
l) Microbiological considerations in accordance with
regional, national or international pharmacopoeial
requirements
m) Specifications and justification for release and
expiry limits,
n) Summary of stability studies
o) List of potential and observed synthetic impurities
p) Information on degradants
q) Potency factor
r) Special considerations
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Starting Materials
1. Excipients:
• The excipients to be used may have a potential impact on the final product.
• Therefore, their specifications and relevant functional characteristics should be made
available by the SU for transfer to the RU site.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Starting Materials
1. Excipients:
• The following are examples of the information which may typically be provided:
(a)Manufacturer and
associated supply
chain,
(b)Description of
functionality,
(c)Definitive form
(d)Solubility
(e)Partition
coefficient
(f)Intrinsic
dissolution rate
(g)Particle size and
distribution
(h)Bulk physical
properties
(i)Compaction
properties
(j)Melting point
range
(k)The pH range
(l)Ionic strength
(m)Specific density
(n)Viscosity and or
viscoelasticity
(o)Osmolarity
(p)Water content and
determination of
hygroscopicity
(q)Moisture content
range
(r)Microbiological
considerations
(s)Specifications and
justification for
release and end-of-
life limits,
(t)Information on
adhesives
supporting
compliance with
peel, sheer and
adhesion design
criteria (for
transdermal dosage
forms),
(u)Special
considerations
with implications
for storage and/or
handling,
(v)Regulatory
considerations
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Finished Products:
• The SU provides detailed characterization information (qualitative and quantitative
composition, physical description, method of manufacture, in-process controls, control
method and specifications, packaging components with configurations and specifications,
and any safety precautions and handling methods ) of the finished product
• Additionally the SU also provides any information generated during process
development which is required to enable the RU to perform further development, if any,
and or for process optimization after successful transfer.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Finished Products:
• Such historical information may include the following:
1. Information on clinical development, for example, information on the rationale for the synthesis,
route and form selection, technology selection, equipment, clinical tests, and product composition.
2. Information on scale-up activities, for example, process optimization, statistical optimization of
critical process parameters, critical quality attributes, pilot report and or information on pilot-scale
development activities indicating the number of batches manufactured.
3. Information on full-scale development activities, indicating the number and disposition of batches
manufactured, and deviation and change control (change management) reports which led to the
current manufacturing process.
4. The change history and reasons, for example, a change control log, indicating any changes to the
process, primary packaging and analytical methods, if any, as a part of process optimization or
improvement.
5. Information about investigations of critical issues and problems and the outcomes of these
investigations.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Finished Products:
• The SU also provide to the RU information on current processing and testing, that
includes:
A detailed description of facility requirements and equipment. Validation information such as validation plans
and reports.
Information of starting materials, applicable material safety data sheet
(MSDS) and storage requirements for raw materials and finished
products.
Annual product quality reviews and stability
information.
Description of manufacturing steps (process maps, flow charts, and
master batch records), including qualification of in processing hold
times and conditions, order and method of raw material addition and
bulk transfers between processing steps.
An authorized set of protocols and operative
instructions for manufacturing.
Description of analytical methods. Environmental conditions during manufacturing.
Identification and justification of control strategy, for example,
identification of critical performance aspects for specific dosage forms,
identification of PCP, PQA and qualification of critical processing
parameter ranges, statistical process control (SPC) charts.
Any special requirement needed for the facilities
or equipments for specific product to be
transferred.
Design space, if defined.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Packaging and Packaging materials:
• Similar to production transfer, the transfer of packaging operations also follow similar
procedural patterns.
• The information about packaging to be transferred from the SU to the RU includes:
1. Specifications for a suitable container or closure system.
2. Any relevant additional information on design, packing, processing or labeling
requirements.
3. Tamper-evident and anti-counterfeiting measures needed for qualification of
packaging components.
GRANULARITY OF TECHNOLOGY TRANSFER PROCESS
Packaging and Packaging materials:
• For QC testing of packaging components, specifications should be provided for drawings,
artwork and material (for example, glass, card or fibre board).
• Based on the formation provided, the RU performs a suitability check for initial
qualification of the packaging components.
• Packaging is considered to be suitable if it provides:
1. Adequate protection against degradation of the formulation components due to
environmental influences.
2. Safety of formulation as absence of undesirable substances released into the product.
3. Compatibility as absence of interaction possibly affecting medicine quality,
4. Performance through functionality in terms of drug delivery.
DOCUMENTATION, PREMISES AND EQUIPMENTS
(a) Documentation:
 Technology transfer documentation is a document that indicates contents of technology
transfer for transferring and transferred parties.
 The raw data of the documents should be prepared and compiled accordingly and should be
always readily available and traceable.
 For successful technology transfer, task assignment and responsibilities are usually clarified.
 The acceptance criteria for the completion of technology transfer concerning respective
technology to be transferred are prepared.
DOCUMENTATION, PREMISES AND EQUIPMENTS
(a) Documentation:
 Quality assurance department establishes confirmation process for all kinds of technology
transfer documentation and check and approve the documentation.
 A successful technology transfer document contains both "know how" and "know why".
 With antecedent and peripheral information, members of the technology transfer team have
more to work with, can better evaluate options and can distinguish the critical from the
incidental.
 A huge documentation is required for the transfer project.
DOCUMENTATION, PREMISES AND EQUIPMENTS
(a) Documentation:
 The examples of documentation commonly required for various transfers are
Sr.
No.
Key tasks Documentation provided by SU Transfer
documentation
1 Project
definition
Project plan and quality plan (where separate
documents), protocol, risk assessments, gap analysis.
Project implementation
plan (TOT protocol).
2 Facility
assessment
Plans and layout of facility, buildings (construction,
finish), qualification status (design qualification,
installation qualification, operational Qualification)
and reports
Qualification protocol
and report: Side-by-side
comparison with RU
facility and buildings;
gap analysis.
Table. Examples Technology Transfer Documentation
DOCUMENTATION, PREMISES AND EQUIPMENTS
(a) Documentation:
 The documented evidence of successful technology transfer is formalized and stated in a
technology transfer summary report.
 This report comprises summary of scope of the transfer, the critical parameters observed in
the SU and RU in a tabulated format and the final concluding remarks of the transfer.
 Possible discrepancies too are listed and appropriate actions, where needed, taken to
resolve them are also included.
(b) Premises:
• The SU provides information to the RU about the plant layout, building and its
construction as well as finishing specifications of the buildings, facilities such as Heating,
Ventilation and Air Conditioning (HVAC), temperature, relative humidity, water, power
and compressed air and other services,
• Because these may affect product, process or method to be transferred.
(b) Premises:
• In addition, SU provides following information about relevant health, safety and
environmental issues:
1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards,
exposure limits, and fire and explosion risks.
2. Health and safety requirements to minimize operator exposure, for example,atmospheric
containment of pharmaceutical dust.
3. Emergency planning considerations, for example, gas or dust release, spillage, fire and
firewater run-offs.
4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
(c) Equipments:
• The SU should provide a list of equipments, makes and models involved in the
manufacture, filling, packing and or control of the product, process or method to be
transferred, together with existing qualification and validation documentation.
• Relevant documentation includes drawings, manuals, maintenance logs, calibration
logs, and procedures regarding equipment set-up, operation, cleaning, maintenance,
calibration and storage.
• The RU should review the information provided by the SU together with its own
inventory list includes installation, operational and process qualification of all equipment
and systems.
(c) Equipments:
• Additionally, RU is supposed to perform a comparison of equipments at the two sites for
their functionality, makes, models, capacity and qualification status.
 On the RU side, it is must to perform a gap analysis. Why so????????????
TO identify requirements for adaptation of existing
equipment, or acquisition of new equipment, or a
change in the process, to enable them to reproduce the
process being transferred
(c) Equipments:
 Factors of comparison:
• The availability of facilities and specific locations of all equipment at the RU is considered
at the time of designing manufacturing process maps or drawing up flow charts
including flows of personnel and material to be transferred.
• The impact of manufacturing new products on products currently manufactured with the
same equipment should be determined.
• Any modification of existing equipment that needs to be adapted to become capable of
reproducing the process being transferred should be documented in the transfer project
plan.
Minimum
and
maximum
capacity
Material of
construction
Critical
operating
parameters
Critical
equipment
component,
for
example,
filters,
screens,
etc.,
Critical
quality
attributes
and range of
intended
use.
(b) Premises:
• In addition, SU provides following information about relevant health, safety and
environmental issues:
1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards,
exposure limits, and fire and explosion risks.
2. Health and safety requirements to minimize operator exposure, for example,atmospheric
containment of pharmaceutical dust.
3. Emergency planning considerations, for example, gas or dust release, spillage, fire and
firewater run-offs.
4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
(b) Premises:
• In addition, SU provides following information about relevant health, safety and
environmental issues:
1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards,
exposure limits, and fire and explosion risks.
2. Health and safety requirements to minimize operator exposure, for example,atmospheric
containment of pharmaceutical dust.
3. Emergency planning considerations, for example, gas or dust release, spillage, fire and
firewater run-offs.
4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
(b) Premises:
• In addition, SU provides following information about relevant health, safety and
environmental issues:
1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards,
exposure limits, and fire and explosion risks.
2. Health and safety requirements to minimize operator exposure, for example,atmospheric
containment of pharmaceutical dust.
3. Emergency planning considerations, for example, gas or dust release, spillage, fire and
firewater run-offs.
4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
Validation
• Quality of product cannot be ensured only by sampling, testing, and
release of materials or products but the quality assurance techniques must
be used to build the quality into the product at every step and not just tested
for at the end.
• Validation of a process ensures production of drugs with reproducible
quality.
Validation
• In pharmaceutical industry, process validation performs this task to build the
quality into the product.
• This is because, according to ISO 9000: 2000, it had proven to be an
important tool for quality management of pharmaceuticals.
• Validation is an ongoing activity that covers development, operation, and
maintenance.
Validation
• The concept of validation was first proposed by two USFDA officials, Ted
Byers and Bud Loftus, in the mid 1970's in order to improve the quality of
pharmaceuticals.
• Reasons for Validation:
1. Quality assurance
2. Economics
3. Compliance
QUALITY CONTROL: ANALYTICAL METHOD TRANSFER
• Manufactured product is tested by the developed analytical method.
• The accuracy in the analytical method saves time.
• RU develops the method of analysis for the finished product raw materials, packing
materials and cleaning residues before the starting of the process validation.
QUALITY CONTROL: ANALYTICAL METHOD TRANSFER
• Analytical method transfer protocol:
 responsibilities of both SU and RU the specification of product,
 acceptance criteria, and
 interpretation of results,
 report formats,
 reference standards
 deviations during analysis.
QUALITY CONTROL: ANALYTICAL METHOD TRANSFER
• The transfer protocol of analytical methods includes:
1. Description of the objective, scope and responsibilities of the SU and the RU.
2. Specification of materials and methods.
3. Experimental design and acceptance criteria.
4. Documentation (including information to be supplied with the results, and report forms to
be used, if any)
5. Procedure for the handling of deviations.
6. References.
7. Signed approval.
8. Details of reference samples (starting materials, intermediates and finished products).
QUALITY CONTROL: ANALYTICAL METHOD TRANSFER
(a) Responsibilities of SU
1. Provide method-specific training for analysts and other quality control staff, if required.
2. Assist in analysis of QC testing results.
3. Define all methods to be transferred for testing a given product, starting material or
cleaning sample.
4. Define experimental design, sampling methods and acceptance criteria.
5. Provide any validation reports for methods under transfer and demonstrate their
robustness.
6. Provide details of the equipment used, as necessary (part of validation report, if available)
and any standard reference samples.
7. Provide approved procedures used in testing.
8. Review and approve transfer reports.
QUALITY CONTROL: ANALYTICAL METHOD TRANSFER
(b) Responsibilities of RU:
1. Review analytical methods provided by the SU, and formally agree on acceptance criteria before execution
of the transfer protocol.
2. Ensure that the necessary equipment for QC is available and qualified at the RU site.
3. Ensure that adequately trained and experienced personnel are in place for analytical testing.
4. Provide a documentation system capable of recording receipt and testing of samples to the required
specification using approved test methods,
5. Execute the transfer protocol.
6. Perform the appropriate level of validation to support the implementation of the methods.
7. Generate and obtain approval of transfer reports.
APPROVED REGULATORY BODIES AND AGENCIES
There are many regulatory authorities with reference to the concept of technology transfer in
their respective regulatory frameworks.
1. European Union's Guidelines for GMP for Medicinal Products for Human and Veterinary
Use
2. USFDA
3. World Health Organization :The information for pharmaceutical technology transfer can
also be found in the Guidelines published by World Health Organization (WHO) in 2011
and by the International Society for Pharmacoepidemiology (ISPE) in 2014.
APPROVED REGULATORY BODIES AND AGENCIES
Following is the list of institutes in India assisting in Technology Transfer:
(i) Asia Pacific Centre for Transfer of Technology (APCTT): C2, Qutab Institutional Area,
New Delhi-110016.
(ii) National Research and Development Corporation (NRDC)
(iii) Technology Bureau for Small Enterprises (TBSE): Room no. 123, Udyog Bhawan,
(iv) Foundation for Innovation & Technology Transfer (FITT): Indian Institute of
Technology Hauzkhas, New Delhi-110016.
TECHNOLOGY TRANSFER AGENCIES IN INDIA
Asian and Pacific Centre for Transfer of Technology (APCTT):
Address: C2, Qutab Institutional Area, New Delhi-110016.
Nodal Ministries: Department of Scientific and Industrial Research, Ministry of Science and
Technology, India.
• APCTT publishes Asia-Pacific Tech Monitor (techmonitor.net) devoted to information on
latest technology innovations and events.
• It also publishes Value-Added Technology Information Service (VATIS) periodicals in
five thematic areas of biotechnology, food processing, non-conventional energy, ozone
layer protection, waste management.
TECHNOLOGY TRANSFER AGENCIES IN INDIA
The National Research Development Corporation (NRDC):
Address: 20-22, Zamroodhpur Community Center, Kailash colony, New Delhi-110048.
Nodal Ministry: DSIR, Ministry of Science and Technology, India.
• The NRDC was a non-departmental government body established by the British
Government for the transfer of technology from public sector to the private sector.
• It was established in India in 1953 to help develop, promote and commercialize
technologies/ know-how inventions/ patents/processes emanating from various national
R&D institutions/Universities.
TECHNOLOGY TRANSFER AGENCIES IN INDIA
Technology Information, Forecasting and Assessment Council (TIFAC):
Address: Room no, 123, Udyog Bhawan, Rafi Marg, New Delhi-110011
Nodal Ministry: Department of Science and Technology (DST), Ministry of Science and
Technology, India.
• TIFAC is an autonomous organization set up in 1988 under the Department of Science &
Technology (DST) to look ahead in technology domain, assess the technology trajectories,
and support innovation by networked actions in selected areas of national importance.
• TIFAC works for formulating a Technology Vision for the country in various emerging
technology areas.
• Under the leadership of Dr. APJ Abdul Kalam, Technology Vision 2020 exercise led to set
of 17 documents (sixteen on technology areas and one on services).
TECHNOLOGY TRANSFER AGENCIES IN INDIA
Biotech Consortium India Limited (BCIL):
Address: V Floor, Anuvrat Bhawan, 210, Deen Dayal Upadhay Marg, New Delhi-110002.
Nodal Ministry: Department of Biotechnology (DBT), Ministry of Science and Technology,
India.
TECHNOLOGY TRANSFER AGENCIES IN INDIA
Biotech Consortium India Limited (BCIL):
• BCIL was incorporated as public limited company in 1990 under The Companies Act,
1956.
• The consortium is promoted by the DBT, Government of India and financed by the All
India Financial Institutions (AIFI) and some corporate sectors.
• BCIL's major functions include the development and transfer of technology for the
commercialization of biotechnology products, project consultancy, biosafety awareness
and human resource development.
• It has been successfully managing several Flagship schemes and Programmes of the
DBT, Government of India which include:
i. Biotechnology Industry Partnership Programme (BIPP)
ii. Biotechnology Industrial Training Programme (BITP)
iii. Small Business Innovation Research Initiative (SBIRI)
TECHNOLOGY TRANSFER AGENCIES IN INDIA
The Technology Bureau for Small Enterprises (TBSE) /Small Industries Development
Bank of India (SIDBI)
Address: SIDBI: SIDBI Tower, 15, Ashok Marg, Lucknow - 226001, Uttar Pradesh.
TBSE: MSME "A" Wing 7th Floor, Nirman Bhawan, New Delhi-110108,
TECHNOLOGY TRANSFER AGENCIES IN INDIA
The Technology Bureau for Small Enterprises (TBSE) /Small Industries Development
Bank of India (SIDBI)
• SIDBI was set up on 2nd April 1990 under an Act of Indian Parliament, acts as the
principal financial institution for promotion, financing and development of the Micro,
Small and Medium Enterprise (MSME) sector as well as for co-ordination of functions of
institutions engaged in similar activities.
TECHNOLOGY TRANSFER AGENCIES IN INDIA
Foundation for Innovation and Technology Transfer (FITT):
Address: Indian Institute of Technology Hauzkhas, New Delhi-110016.
• FITT is an industrial interface organization.
• Established at the Indian Institute of Technology Delhi (IIT Delhi) as a Registered Society
on 9th July 1992.
• FITT aims to be an effective interface with the industry to foster, promote and sustain
commercialization of science and technology in the institute for mutual benefits.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
(a) Confidentiality Agreement:
• Protects the rights of technology.
• Recently its role to protect technology has increased a lot due to the rising costs of patent
protection; either by costs incurred in patent grant or solve patent litigation.
• In addition, confidentiality is must due to the short life of innovations with an industrial
application.
• The draft confidentiality agreement should include:
(i) All the necessary information about the parties and the people involved in the
negotiations
(ii) A brief description of the confidential technology.
(iii) The means used for communications between the parties.
(iv) Draft should be circulated between the parties and complemented with regard to
any details which may be helpful, in particular concerning the group of
peopleinvolved on each side..
(v) The means for communications for the agreement.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
(b) Licensing:
• Technology Transfer and its licensing have played a crucial role in its all round
development.
• A license is agreement whereby an owner of a technological IP (the licensor) allows
another party (the licensee) to use, modify, and/or resell that property in exchange for
compensation (consideration).
• Technology transfer involves more than a license to a patent;
• Moving the technology from the inventor's laboratory into the licensee's laboratory.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
c) Memoranda of Understanding & Inter-Institutional Agreements:
• Whenever domestic and foreign firms discuss on technology transfer they preliminary
agree on various legal issues previous to the operation that possibly will be held.
• The parties, at the time, establish confidentiality, non-competition, whether or not the
possibility of exclusivity and many other topics relevant to the future structure of the
transaction.
• This particular instrument is called memorandum of understanding (MOU) or letter of
intent (U) or Inter-Institutional Agreements (IA).
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
c) Memoranda of Understanding & Inter-Institutional Agreements:
• The collaborative research efforts with outside institutions/industries are defined in MOU
or IIA before final agreements are executed.
• An MOU typically defines ways to share IP and the roles and responsibilities of the
involved parties.
• In order to enter into a collaborative relationship with an outside party, it is important to
have a MOU.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
c) Memoranda of Understanding & Inter-Institutional Agreements:
• The general objects of MOU/IIA are to examine legally the instrument, as:
(i)Scope
(ii) Concept
(iii) Legal nature and
(iv) Different punctuation species.
• The especial aims of MOU/IIA are:
(1) To understand if the absence of good faith in these treaty characterize the illegal practice
or if it deals with abuse of right, and
(2) To establish in which cases and how it will be attributed equity consequences arising from
the breach of any of its provisions or of the covenant.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
(d) Legal Issues:
• The licensing of know-how or IP is governed by the contractual agreement signed between
research laboratory and client.
• The legal agreement contains details such as name, address and activities being done
by both the parties, it clearly states the purpose of the agreement, scope, financial
conditions, royalty rate, valid term of the agreements, details for arbitration in case
of dispute, confidentiality term, provision for amendment in the agreement etc.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
(d) Legal Issues:
• IP rights for patent are rights parallel to that of real estate rights.
• Unauthorized use of his/her IP.
• Infringement in IP
• Two types of infringements namely; product infringement and process or method
infringement.
TECHNOLOGY TRANSFER RELATED DOCUMENTATION
(d) Legal Issues:
• Infringer
• Willful infringement,
• Alternate Dispute Resolution (ADR) is any mechanism for parties to resolve their dispute
other than through traditional court litigation.
• ADR is based on mutual contract / agreement.
• It is recognized by United Nations Commission on International Trade Law
(UNCITRAL1980) -Geneva Convention (1923/1961) and - New York Convention (1958).

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Technology transfer.pptx

  • 1. Ms. Ashwini U. Bhoir Assistant Professor in Pharmaceutics Unit II Technology Development and Transfer
  • 2. Introduction Transfer of technology is defined as "a logical procedure that controls the transfer of any process together with its documentation and professional expertise between development and manufacture or between manufacture sites. Transfer of technology requires: • Documented, planned approach • Trained and knowledgeable personnel Compliant quality system • Documentation of data covering all aspects of development, production and quality control Usually there is a Sending unit (SU), a receiving unit (RU) and the unit managing the process, which may or may not be a separate entity.
  • 4. Barriers of TT: Lack of awareness, knowledge and efficiency Lack of government focus and low market share Web access and scientific publications Cost of prequalification National security issues and restrictions Inadequate funding and possible treaties Labour issues
  • 6. WHO GUIDELINES FOR TECHNOLOGY TRANSFER • Guiding principles that provides flexible framework as guidance. • The major intention: To place special attention on the quality aspects of a pharmaceutical products as per WHO's mandate. • The transfer of process/es or technology/ies to an alternative site occurs at some stage in the life-cycle of most products. • Transfer sequence: development, scale up, manufacturing, production and launch, to the post-approval phase.
  • 7. WHO GUIDELINES FOR TECHNOLOGY TRANSFER • Transfer of technology is a logical procedure that controls the transfer of any process together with its documentation and professional expertise between development and manufacture or between manufacture sites. • TOT is a systematic procedure • It is followed to pass on documented knowledge and experience gained during development and/or commercialization to an authorized agency.
  • 8. WHO GUIDELINES FOR TECHNOLOGY TRANSFER • TOT involves transfer of documentation as well as the ability of the Receiving Unit (RU) to effectively perform the critical procedures of the transferred technology, to the satisfaction of all parties and any applicable regulatory bodies. • The International Society for Pharmaceutical Engineering (ISPE) has prepared the guidelines for the intracompany transfers. • why intra- and inter-company transfers of technology?  For the need of additional capacity, relocation of operations or consolidations and mergers etc.
  • 9. WHO GUIDELINES FOR TECHNOLOGY TRANSFER • The WHO Expert Committee on Specifications for Pharmaceutical Preparations (WHO ECSPP), in its 42nd report recommended that WHO address this issue through preparation of WHO guidelines for TOT. • TOT requires a documented and planned approach. • A Sending Unit (SU), a RU and the unit managing the process.
  • 10. WHO GUIDELINES FOR TECHNOLOGY TRANSFER Scope of Guidelines: • WHO guidelines for TOT specifically provides guidance for transfer of QC methods, if a technical agreement exists for SU manufacturer to RU manufacturer or SU manufacturer to RU QC laboratory. • If no such technical agreements exist, for example, for testing by national laboratories or for testing of procurement agencies, issues listed in point (iv) below may not work, and in such cases an alternative approaches may be required.
  • 11. WHO GUIDELINES FOR TECHNOLOGY TRANSFER Scope of Guidelines: (1) General recommendations (2) Guidelines for materials (3) Guidelines for specific products (4) The guidelines for SU and RU: (a) Transfer of development and production (processing, packaging and cleaning). (b) Transfer of analytical methods for QA and QC. (c) Skills assessment and training of personnel. (d) Organization and management of the transfer. (e) Assessment of premises and equipment. (f) Documentation, qualification and validation
  • 12. TECHNOLOGY TRANSFER PROTOCOL • Transfer comprises an SU and an RU. • There may be an additional unit which will be responsible for directing, managing and approving the transfer. • There is a formal agreement between the parties, which specifies the responsibilities before, during and after transfer. • Organization and management of a successful technology transfer need to ensure that the main steps have been executed and documented.
  • 13. TECHNOLOGY TRANSFER PROTOCOL • The transfer protocol should list the intended sequential stages of the transfer. • The protocol should include: 1. Objective, 2. Scope, 3. Key personnel and their responsibilities, 4. A parallel comparison of materials, methods and equipment, 5. The transfer stages with documented evidence that each critical stage has been satisfactorily accomplished before the next commences, 6. Identification of critical control points, 7. Experimental design and acceptance criteria for analytical methods, 8. Information on trial production batches, qualification batches and process validation, 9. Change control for any process deviations encountered, 10. Assessment of end-product, 11. Arrangements for keeping retention samples of active ingredients, intermediates and finished products, and information on reference substances where applicable, 12. Conclusion, including signed- off approval by project manager.
  • 14. TECHNOLOGY TRANSFER PROTOCOL The SU and the RU should jointly verify that the following, satisfactorily completed, validation protocols are available: (i) IQ and OQ data for manufacturing and packaging equipment at the RU site and analytical equipment (ii) Qualification of the rooms for both manufacture and packaging at the RU site.
  • 15. QUALITY RISK MANAGEMENT • The quality risk management is a systematic process for the assessment, control communication and review of risks to the quality of the drug product throughout the product lifecycle. • A project risk is reduced by use of technical skills, planning, multitasking organization flexibility, troubleshooting, and negotiation and by being goal oriented etc. • Risk management is an integral part of any type of technology transfer in industrial manufacturing.
  • 16. QUALITY RISK MANAGEMENT Type of risk Description of risk Comparability Leads to non-comparability of process or product between SU and RU. Manufacturing process Risks to routine manufacturing, for example microbial contamination risks, operator error etc. Equipment, utilities, and facility Risks associated with equipment, utilities, or facilities failure etc. Project Leads to delay in project timeline which is often related to planning, resources etc. Table 1: Types of Risks Associated with Technology Transfer
  • 17. Figure 1: Systematic process for QRM QUALITY RISK MANAGEMENT
  • 18. 1. Types of Changes: QUALITY RISK MANAGEMENT • (i) Assessment of known changes • (ii) Assessment of individual changes • (iii) Assessment of aggregated changes (a) Known Changes • Assessment of unanticipated changes (b) Unanticipated Changes
  • 19. 2. Risk Management Structure and Organization: A critical aspect of risk management in technology transfer is appropriate organization of people and documentation. An integrated technology transfer team structure allows all relevant functions to address and resolve change in a timely manner and to escalate issues quickly. As changes are not always predictable, the availability of cross-functional teams on a continuous basis is needed. QUALITY RISK MANAGEMENT
  • 20. 3 Risk Assessment and Mitigation Approach (RAMA): • The RAMA is part of company DNA. • It has application in all technology transfers and during the whole project lifecycle. • In line with the current regulatory guidance, GMP and must be based on scientific principles. It is managed by appropriate flexible, robust and efficient tools. QUALITY RISK MANAGEMENT
  • 21. TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND CLEANING) Technology transfer The process by which the manufacturing process, packaging and cleaning and analytical methods are transferred from one manufacturing unit to another unit or from R&D to manufacturing unit. Technology transfer from R&D to manufacturing site: critical
  • 22. TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND CLEANING) A typical technology transfer process can be divided into production part including packaging, quality control part including analytical methods, cleaning and documentation part.
  • 23. TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND CLEANING) RU and SU both develops product transfer protocol jointly to transfer the product related information. The necessary information is transferred according to technical expertise of the staff and the capabilities of manufacturing site to run the transfer process.
  • 24. TRANSFER FROM R & D TO PRODUCTION (PROCESS, PACKAGING AND CLEANING) Cleaning Cleaning is very crucial parameter if plant is processing different products. During the manufacturing process, pharmaceutical products and APIs may be contaminated by residual materials left behind of the other pharmaceutical products. Adequate cleaning procedures: minimize the risk of contamination, cross-contamination, operator exposure and environmental effects.
  • 25. Cleaning In order to define cleaning strategy at the RU, the SU should provide information related to cleaning at the SU to minimize cross-contamination. This information usually includes: 1. Information on solubility of active ingredients, excipients and vehicles. 2. Minimum therapeutic doses of active ingredients. 3. Therapeutic category and toxicological assessment. 4. Existing cleaning procedures etc.
  • 26. Cleaning Additional information 1. Cleaning validation reports (for example, chemical and microbiological). 2. Information on cleaning agents used (including efficacy, documentary evidence that these agents do not interfere or hamper analytical testing for residues of APIs and removal of residual cleaning agents). 3. Reports of recovery studies to validate the sampling methodology. Once process capability established at the RU, assuring that The product, process or method at the RU meets the predefined and justified specifications at SU, the process validation and cleaning validation is carried out.
  • 27. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS • The granularity is level of details considered in a transfer model or decision making process. • The greater the granularity, the deeper is the level of details about the transfers. • Granularity: used to characterize the scale or level of detail in a set of data. • Process models vary in depth depending on the needs they have to satisfy. • Different depths result in process models with different granularity, • It depends on the needs the transfer process model should fulfill.
  • 28. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS • To present a large overview of certain activities enclosed in a transfer process model, a large-grained process model is preferred. • It is used by top-level managers and business analysts who want to have a general overview of the time and resources needed to accomplish the transfer process. • A fine-grained process model: a detailed model describing not only transfer activities but also different roles and dependencies is needed.
  • 29. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Starting Materials • Any properties which are likely to influence the process or product should be identified and well characterized. 1. Active Pharmaceutical Ingredients: • API Master File (APIMF) or Drug Master File (DMF) or Active Substance Master File (ASMF), or equivalent information and any relevant additional information on the API of importance for the manufacturing of the pharmaceutical product.
  • 30. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Starting Materials 1. Active Pharmaceutical Ingredients: a) Manufacturer and associated supply chain, b) Step of the API to be transferred, c) Flow chart of synthesis pathway d) Definitive physical form of the API (including photomicrographs and other relevant data and any polymorphic and solvate forms), e) Solubility profile of API f) If relevant, pH in solution, g) Partition coefficient (including the method of determination), h) Intrinsic dissolution rate (including the method of determination), i) Particle size and distribution (including the method of determination), j) Bulk physical properties
  • 31. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Starting Materials 1. Active Pharmaceutical Ingredients: k) Water content and determination of hygroscopicity (including water activity data and special handling requirements), l) Microbiological considerations in accordance with regional, national or international pharmacopoeial requirements m) Specifications and justification for release and expiry limits, n) Summary of stability studies o) List of potential and observed synthetic impurities p) Information on degradants q) Potency factor r) Special considerations
  • 32. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Starting Materials 1. Excipients: • The excipients to be used may have a potential impact on the final product. • Therefore, their specifications and relevant functional characteristics should be made available by the SU for transfer to the RU site.
  • 33. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Starting Materials 1. Excipients: • The following are examples of the information which may typically be provided: (a)Manufacturer and associated supply chain, (b)Description of functionality, (c)Definitive form (d)Solubility (e)Partition coefficient (f)Intrinsic dissolution rate (g)Particle size and distribution (h)Bulk physical properties (i)Compaction properties (j)Melting point range (k)The pH range (l)Ionic strength (m)Specific density (n)Viscosity and or viscoelasticity (o)Osmolarity (p)Water content and determination of hygroscopicity (q)Moisture content range (r)Microbiological considerations (s)Specifications and justification for release and end-of- life limits, (t)Information on adhesives supporting compliance with peel, sheer and adhesion design criteria (for transdermal dosage forms), (u)Special considerations with implications for storage and/or handling, (v)Regulatory considerations
  • 34. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Finished Products: • The SU provides detailed characterization information (qualitative and quantitative composition, physical description, method of manufacture, in-process controls, control method and specifications, packaging components with configurations and specifications, and any safety precautions and handling methods ) of the finished product • Additionally the SU also provides any information generated during process development which is required to enable the RU to perform further development, if any, and or for process optimization after successful transfer.
  • 35. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Finished Products: • Such historical information may include the following: 1. Information on clinical development, for example, information on the rationale for the synthesis, route and form selection, technology selection, equipment, clinical tests, and product composition. 2. Information on scale-up activities, for example, process optimization, statistical optimization of critical process parameters, critical quality attributes, pilot report and or information on pilot-scale development activities indicating the number of batches manufactured. 3. Information on full-scale development activities, indicating the number and disposition of batches manufactured, and deviation and change control (change management) reports which led to the current manufacturing process. 4. The change history and reasons, for example, a change control log, indicating any changes to the process, primary packaging and analytical methods, if any, as a part of process optimization or improvement. 5. Information about investigations of critical issues and problems and the outcomes of these investigations.
  • 36. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Finished Products: • The SU also provide to the RU information on current processing and testing, that includes: A detailed description of facility requirements and equipment. Validation information such as validation plans and reports. Information of starting materials, applicable material safety data sheet (MSDS) and storage requirements for raw materials and finished products. Annual product quality reviews and stability information. Description of manufacturing steps (process maps, flow charts, and master batch records), including qualification of in processing hold times and conditions, order and method of raw material addition and bulk transfers between processing steps. An authorized set of protocols and operative instructions for manufacturing. Description of analytical methods. Environmental conditions during manufacturing. Identification and justification of control strategy, for example, identification of critical performance aspects for specific dosage forms, identification of PCP, PQA and qualification of critical processing parameter ranges, statistical process control (SPC) charts. Any special requirement needed for the facilities or equipments for specific product to be transferred. Design space, if defined.
  • 37. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Packaging and Packaging materials: • Similar to production transfer, the transfer of packaging operations also follow similar procedural patterns. • The information about packaging to be transferred from the SU to the RU includes: 1. Specifications for a suitable container or closure system. 2. Any relevant additional information on design, packing, processing or labeling requirements. 3. Tamper-evident and anti-counterfeiting measures needed for qualification of packaging components.
  • 38. GRANULARITY OF TECHNOLOGY TRANSFER PROCESS Packaging and Packaging materials: • For QC testing of packaging components, specifications should be provided for drawings, artwork and material (for example, glass, card or fibre board). • Based on the formation provided, the RU performs a suitability check for initial qualification of the packaging components. • Packaging is considered to be suitable if it provides: 1. Adequate protection against degradation of the formulation components due to environmental influences. 2. Safety of formulation as absence of undesirable substances released into the product. 3. Compatibility as absence of interaction possibly affecting medicine quality, 4. Performance through functionality in terms of drug delivery.
  • 39. DOCUMENTATION, PREMISES AND EQUIPMENTS (a) Documentation:  Technology transfer documentation is a document that indicates contents of technology transfer for transferring and transferred parties.  The raw data of the documents should be prepared and compiled accordingly and should be always readily available and traceable.  For successful technology transfer, task assignment and responsibilities are usually clarified.  The acceptance criteria for the completion of technology transfer concerning respective technology to be transferred are prepared.
  • 40. DOCUMENTATION, PREMISES AND EQUIPMENTS (a) Documentation:  Quality assurance department establishes confirmation process for all kinds of technology transfer documentation and check and approve the documentation.  A successful technology transfer document contains both "know how" and "know why".  With antecedent and peripheral information, members of the technology transfer team have more to work with, can better evaluate options and can distinguish the critical from the incidental.  A huge documentation is required for the transfer project.
  • 41. DOCUMENTATION, PREMISES AND EQUIPMENTS (a) Documentation:  The examples of documentation commonly required for various transfers are Sr. No. Key tasks Documentation provided by SU Transfer documentation 1 Project definition Project plan and quality plan (where separate documents), protocol, risk assessments, gap analysis. Project implementation plan (TOT protocol). 2 Facility assessment Plans and layout of facility, buildings (construction, finish), qualification status (design qualification, installation qualification, operational Qualification) and reports Qualification protocol and report: Side-by-side comparison with RU facility and buildings; gap analysis. Table. Examples Technology Transfer Documentation
  • 42. DOCUMENTATION, PREMISES AND EQUIPMENTS (a) Documentation:  The documented evidence of successful technology transfer is formalized and stated in a technology transfer summary report.  This report comprises summary of scope of the transfer, the critical parameters observed in the SU and RU in a tabulated format and the final concluding remarks of the transfer.  Possible discrepancies too are listed and appropriate actions, where needed, taken to resolve them are also included.
  • 43. (b) Premises: • The SU provides information to the RU about the plant layout, building and its construction as well as finishing specifications of the buildings, facilities such as Heating, Ventilation and Air Conditioning (HVAC), temperature, relative humidity, water, power and compressed air and other services, • Because these may affect product, process or method to be transferred.
  • 44. (b) Premises: • In addition, SU provides following information about relevant health, safety and environmental issues: 1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards, exposure limits, and fire and explosion risks. 2. Health and safety requirements to minimize operator exposure, for example,atmospheric containment of pharmaceutical dust. 3. Emergency planning considerations, for example, gas or dust release, spillage, fire and firewater run-offs. 4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
  • 45. (c) Equipments: • The SU should provide a list of equipments, makes and models involved in the manufacture, filling, packing and or control of the product, process or method to be transferred, together with existing qualification and validation documentation. • Relevant documentation includes drawings, manuals, maintenance logs, calibration logs, and procedures regarding equipment set-up, operation, cleaning, maintenance, calibration and storage. • The RU should review the information provided by the SU together with its own inventory list includes installation, operational and process qualification of all equipment and systems.
  • 46. (c) Equipments: • Additionally, RU is supposed to perform a comparison of equipments at the two sites for their functionality, makes, models, capacity and qualification status.  On the RU side, it is must to perform a gap analysis. Why so???????????? TO identify requirements for adaptation of existing equipment, or acquisition of new equipment, or a change in the process, to enable them to reproduce the process being transferred
  • 47. (c) Equipments:  Factors of comparison: • The availability of facilities and specific locations of all equipment at the RU is considered at the time of designing manufacturing process maps or drawing up flow charts including flows of personnel and material to be transferred. • The impact of manufacturing new products on products currently manufactured with the same equipment should be determined. • Any modification of existing equipment that needs to be adapted to become capable of reproducing the process being transferred should be documented in the transfer project plan. Minimum and maximum capacity Material of construction Critical operating parameters Critical equipment component, for example, filters, screens, etc., Critical quality attributes and range of intended use.
  • 48. (b) Premises: • In addition, SU provides following information about relevant health, safety and environmental issues: 1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards, exposure limits, and fire and explosion risks. 2. Health and safety requirements to minimize operator exposure, for example,atmospheric containment of pharmaceutical dust. 3. Emergency planning considerations, for example, gas or dust release, spillage, fire and firewater run-offs. 4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
  • 49. (b) Premises: • In addition, SU provides following information about relevant health, safety and environmental issues: 1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards, exposure limits, and fire and explosion risks. 2. Health and safety requirements to minimize operator exposure, for example,atmospheric containment of pharmaceutical dust. 3. Emergency planning considerations, for example, gas or dust release, spillage, fire and firewater run-offs. 4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
  • 50. (b) Premises: • In addition, SU provides following information about relevant health, safety and environmental issues: 1. Inherent risks of the manufacturing processes, for example, reactive chemical hazards, exposure limits, and fire and explosion risks. 2. Health and safety requirements to minimize operator exposure, for example,atmospheric containment of pharmaceutical dust. 3. Emergency planning considerations, for example, gas or dust release, spillage, fire and firewater run-offs. 4. Identification of waste streams and provisions for recycling, re-use, and/or disposal.
  • 51. Validation • Quality of product cannot be ensured only by sampling, testing, and release of materials or products but the quality assurance techniques must be used to build the quality into the product at every step and not just tested for at the end. • Validation of a process ensures production of drugs with reproducible quality.
  • 52. Validation • In pharmaceutical industry, process validation performs this task to build the quality into the product. • This is because, according to ISO 9000: 2000, it had proven to be an important tool for quality management of pharmaceuticals. • Validation is an ongoing activity that covers development, operation, and maintenance.
  • 53. Validation • The concept of validation was first proposed by two USFDA officials, Ted Byers and Bud Loftus, in the mid 1970's in order to improve the quality of pharmaceuticals. • Reasons for Validation: 1. Quality assurance 2. Economics 3. Compliance
  • 54. QUALITY CONTROL: ANALYTICAL METHOD TRANSFER • Manufactured product is tested by the developed analytical method. • The accuracy in the analytical method saves time. • RU develops the method of analysis for the finished product raw materials, packing materials and cleaning residues before the starting of the process validation.
  • 55. QUALITY CONTROL: ANALYTICAL METHOD TRANSFER • Analytical method transfer protocol:  responsibilities of both SU and RU the specification of product,  acceptance criteria, and  interpretation of results,  report formats,  reference standards  deviations during analysis.
  • 56. QUALITY CONTROL: ANALYTICAL METHOD TRANSFER • The transfer protocol of analytical methods includes: 1. Description of the objective, scope and responsibilities of the SU and the RU. 2. Specification of materials and methods. 3. Experimental design and acceptance criteria. 4. Documentation (including information to be supplied with the results, and report forms to be used, if any) 5. Procedure for the handling of deviations. 6. References. 7. Signed approval. 8. Details of reference samples (starting materials, intermediates and finished products).
  • 57. QUALITY CONTROL: ANALYTICAL METHOD TRANSFER (a) Responsibilities of SU 1. Provide method-specific training for analysts and other quality control staff, if required. 2. Assist in analysis of QC testing results. 3. Define all methods to be transferred for testing a given product, starting material or cleaning sample. 4. Define experimental design, sampling methods and acceptance criteria. 5. Provide any validation reports for methods under transfer and demonstrate their robustness. 6. Provide details of the equipment used, as necessary (part of validation report, if available) and any standard reference samples. 7. Provide approved procedures used in testing. 8. Review and approve transfer reports.
  • 58. QUALITY CONTROL: ANALYTICAL METHOD TRANSFER (b) Responsibilities of RU: 1. Review analytical methods provided by the SU, and formally agree on acceptance criteria before execution of the transfer protocol. 2. Ensure that the necessary equipment for QC is available and qualified at the RU site. 3. Ensure that adequately trained and experienced personnel are in place for analytical testing. 4. Provide a documentation system capable of recording receipt and testing of samples to the required specification using approved test methods, 5. Execute the transfer protocol. 6. Perform the appropriate level of validation to support the implementation of the methods. 7. Generate and obtain approval of transfer reports.
  • 59. APPROVED REGULATORY BODIES AND AGENCIES There are many regulatory authorities with reference to the concept of technology transfer in their respective regulatory frameworks. 1. European Union's Guidelines for GMP for Medicinal Products for Human and Veterinary Use 2. USFDA 3. World Health Organization :The information for pharmaceutical technology transfer can also be found in the Guidelines published by World Health Organization (WHO) in 2011 and by the International Society for Pharmacoepidemiology (ISPE) in 2014.
  • 60. APPROVED REGULATORY BODIES AND AGENCIES Following is the list of institutes in India assisting in Technology Transfer: (i) Asia Pacific Centre for Transfer of Technology (APCTT): C2, Qutab Institutional Area, New Delhi-110016. (ii) National Research and Development Corporation (NRDC) (iii) Technology Bureau for Small Enterprises (TBSE): Room no. 123, Udyog Bhawan, (iv) Foundation for Innovation & Technology Transfer (FITT): Indian Institute of Technology Hauzkhas, New Delhi-110016.
  • 61. TECHNOLOGY TRANSFER AGENCIES IN INDIA Asian and Pacific Centre for Transfer of Technology (APCTT): Address: C2, Qutab Institutional Area, New Delhi-110016. Nodal Ministries: Department of Scientific and Industrial Research, Ministry of Science and Technology, India. • APCTT publishes Asia-Pacific Tech Monitor (techmonitor.net) devoted to information on latest technology innovations and events. • It also publishes Value-Added Technology Information Service (VATIS) periodicals in five thematic areas of biotechnology, food processing, non-conventional energy, ozone layer protection, waste management.
  • 62. TECHNOLOGY TRANSFER AGENCIES IN INDIA The National Research Development Corporation (NRDC): Address: 20-22, Zamroodhpur Community Center, Kailash colony, New Delhi-110048. Nodal Ministry: DSIR, Ministry of Science and Technology, India. • The NRDC was a non-departmental government body established by the British Government for the transfer of technology from public sector to the private sector. • It was established in India in 1953 to help develop, promote and commercialize technologies/ know-how inventions/ patents/processes emanating from various national R&D institutions/Universities.
  • 63. TECHNOLOGY TRANSFER AGENCIES IN INDIA Technology Information, Forecasting and Assessment Council (TIFAC): Address: Room no, 123, Udyog Bhawan, Rafi Marg, New Delhi-110011 Nodal Ministry: Department of Science and Technology (DST), Ministry of Science and Technology, India. • TIFAC is an autonomous organization set up in 1988 under the Department of Science & Technology (DST) to look ahead in technology domain, assess the technology trajectories, and support innovation by networked actions in selected areas of national importance. • TIFAC works for formulating a Technology Vision for the country in various emerging technology areas. • Under the leadership of Dr. APJ Abdul Kalam, Technology Vision 2020 exercise led to set of 17 documents (sixteen on technology areas and one on services).
  • 64. TECHNOLOGY TRANSFER AGENCIES IN INDIA Biotech Consortium India Limited (BCIL): Address: V Floor, Anuvrat Bhawan, 210, Deen Dayal Upadhay Marg, New Delhi-110002. Nodal Ministry: Department of Biotechnology (DBT), Ministry of Science and Technology, India.
  • 65. TECHNOLOGY TRANSFER AGENCIES IN INDIA Biotech Consortium India Limited (BCIL): • BCIL was incorporated as public limited company in 1990 under The Companies Act, 1956. • The consortium is promoted by the DBT, Government of India and financed by the All India Financial Institutions (AIFI) and some corporate sectors. • BCIL's major functions include the development and transfer of technology for the commercialization of biotechnology products, project consultancy, biosafety awareness and human resource development. • It has been successfully managing several Flagship schemes and Programmes of the DBT, Government of India which include: i. Biotechnology Industry Partnership Programme (BIPP) ii. Biotechnology Industrial Training Programme (BITP) iii. Small Business Innovation Research Initiative (SBIRI)
  • 66. TECHNOLOGY TRANSFER AGENCIES IN INDIA The Technology Bureau for Small Enterprises (TBSE) /Small Industries Development Bank of India (SIDBI) Address: SIDBI: SIDBI Tower, 15, Ashok Marg, Lucknow - 226001, Uttar Pradesh. TBSE: MSME "A" Wing 7th Floor, Nirman Bhawan, New Delhi-110108,
  • 67. TECHNOLOGY TRANSFER AGENCIES IN INDIA The Technology Bureau for Small Enterprises (TBSE) /Small Industries Development Bank of India (SIDBI) • SIDBI was set up on 2nd April 1990 under an Act of Indian Parliament, acts as the principal financial institution for promotion, financing and development of the Micro, Small and Medium Enterprise (MSME) sector as well as for co-ordination of functions of institutions engaged in similar activities.
  • 68. TECHNOLOGY TRANSFER AGENCIES IN INDIA Foundation for Innovation and Technology Transfer (FITT): Address: Indian Institute of Technology Hauzkhas, New Delhi-110016. • FITT is an industrial interface organization. • Established at the Indian Institute of Technology Delhi (IIT Delhi) as a Registered Society on 9th July 1992. • FITT aims to be an effective interface with the industry to foster, promote and sustain commercialization of science and technology in the institute for mutual benefits.
  • 69. TECHNOLOGY TRANSFER RELATED DOCUMENTATION (a) Confidentiality Agreement: • Protects the rights of technology. • Recently its role to protect technology has increased a lot due to the rising costs of patent protection; either by costs incurred in patent grant or solve patent litigation. • In addition, confidentiality is must due to the short life of innovations with an industrial application. • The draft confidentiality agreement should include: (i) All the necessary information about the parties and the people involved in the negotiations (ii) A brief description of the confidential technology. (iii) The means used for communications between the parties. (iv) Draft should be circulated between the parties and complemented with regard to any details which may be helpful, in particular concerning the group of peopleinvolved on each side.. (v) The means for communications for the agreement.
  • 70. TECHNOLOGY TRANSFER RELATED DOCUMENTATION (b) Licensing: • Technology Transfer and its licensing have played a crucial role in its all round development. • A license is agreement whereby an owner of a technological IP (the licensor) allows another party (the licensee) to use, modify, and/or resell that property in exchange for compensation (consideration). • Technology transfer involves more than a license to a patent; • Moving the technology from the inventor's laboratory into the licensee's laboratory.
  • 71. TECHNOLOGY TRANSFER RELATED DOCUMENTATION c) Memoranda of Understanding & Inter-Institutional Agreements: • Whenever domestic and foreign firms discuss on technology transfer they preliminary agree on various legal issues previous to the operation that possibly will be held. • The parties, at the time, establish confidentiality, non-competition, whether or not the possibility of exclusivity and many other topics relevant to the future structure of the transaction. • This particular instrument is called memorandum of understanding (MOU) or letter of intent (U) or Inter-Institutional Agreements (IA).
  • 72. TECHNOLOGY TRANSFER RELATED DOCUMENTATION c) Memoranda of Understanding & Inter-Institutional Agreements: • The collaborative research efforts with outside institutions/industries are defined in MOU or IIA before final agreements are executed. • An MOU typically defines ways to share IP and the roles and responsibilities of the involved parties. • In order to enter into a collaborative relationship with an outside party, it is important to have a MOU.
  • 73. TECHNOLOGY TRANSFER RELATED DOCUMENTATION c) Memoranda of Understanding & Inter-Institutional Agreements: • The general objects of MOU/IIA are to examine legally the instrument, as: (i)Scope (ii) Concept (iii) Legal nature and (iv) Different punctuation species. • The especial aims of MOU/IIA are: (1) To understand if the absence of good faith in these treaty characterize the illegal practice or if it deals with abuse of right, and (2) To establish in which cases and how it will be attributed equity consequences arising from the breach of any of its provisions or of the covenant.
  • 74. TECHNOLOGY TRANSFER RELATED DOCUMENTATION (d) Legal Issues: • The licensing of know-how or IP is governed by the contractual agreement signed between research laboratory and client. • The legal agreement contains details such as name, address and activities being done by both the parties, it clearly states the purpose of the agreement, scope, financial conditions, royalty rate, valid term of the agreements, details for arbitration in case of dispute, confidentiality term, provision for amendment in the agreement etc.
  • 75. TECHNOLOGY TRANSFER RELATED DOCUMENTATION (d) Legal Issues: • IP rights for patent are rights parallel to that of real estate rights. • Unauthorized use of his/her IP. • Infringement in IP • Two types of infringements namely; product infringement and process or method infringement.
  • 76. TECHNOLOGY TRANSFER RELATED DOCUMENTATION (d) Legal Issues: • Infringer • Willful infringement, • Alternate Dispute Resolution (ADR) is any mechanism for parties to resolve their dispute other than through traditional court litigation. • ADR is based on mutual contract / agreement. • It is recognized by United Nations Commission on International Trade Law (UNCITRAL1980) -Geneva Convention (1923/1961) and - New York Convention (1958).