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PredictiveMaintenance:ConditionmonitoringToolsandSystemsforassetmanagementSeptember19, 2007
13-04-16 ©SKF Slide 2 [Code]SKF [Organization]Today’s paradigmCondition Monitoring:• In house maintenance staffQualified p...
13-04-16 ©SKF Slide 3 [Code]SKF [Organization]Future paradigmCondition Monitoring:• Use of technology to measureHeatVibrat...
13-04-16 ©SKF Slide 4 [Code]SKF [Organization]And in many industriesThe future paradigm is now . . .
13-04-16 ©SKF Slide 5 [Code]SKF [Organization]Technology is in use today . . .• Power generation• High speed rail lines• S...
13-04-16 ©SKF Slide 6 [Code]SKF [Organization]Equipment and services• Use of technology to measureHeatVibrationSoundElectr...
13-04-16 ©SKF Slide 7 [Code]SKF [Organization]Equipment and service categories• ManualHand held• Semi automatedCombination...
13-04-16 ©SKF Slide 8 [Code]SKF [Organization]Available products and services• Manual - hand held• Semi automatedCombinati...
13-04-16 ©SKF Slide 9 [Code]SKF [Organization]Periodic condition monitoringPortablesystems• Datacollectors/analyzers• Insp...
13-04-16 ©SKF Slide 10 [Code]SKF [Organization]Periodic condition monitoringData collectors/analyzerscollect, store and tr...
13-04-16 ©SKF Slide 11 [Code]SKF [Organization]On-line systems forcontinuous monitoring• On-line monitoringsystems• On-lin...
13-04-16 ©SKF Slide 12 [Code]SKF [Organization]On-line systemsOn-line systems use permanentlyinstalled sensors to collect ...
13-04-16 ©SKF Slide 13 [Code]SKF [Organization]Asset management softwareMonitoring suite softwareprovides users withtrendi...
13-04-16 ©SKF Slide 14 [Code]SKF [Organization]Decision supportDecision support replaces labor-intensive data analysis wit...
13-04-16 ©SKF Slide 15 [Code]SKF [Organization]Web enabledWeb-enabled assetmanagement knowledgeportal. A virtual supportne...
13-04-16 ©SKF Slide 16 [Code]SKF [Organization]On-line training• Self-paced learning• Tutor supported• Certification avail...
13-04-16 ©SKF Slide 17 [Code]SKF [Organization]Implementation• Hand held• Semi automated• Fully automated
13-04-16 ©SKF Slide 18 [Code]SKF [Organization]Implementation• RTP• Press unit• Angle bars• Folder• Other•Critical compone...
13-04-16 ©SKF Slide 19 [Code]SKF [Organization]Benefits . . .• No surprise break downs• Increased “up time”• Reduced need ...
13-04-16 ©SKF Slide 20 [Code]SKF [Organization]Recommendations . . .• Understand your process• Understand the complete lis...
13-04-16 ©SKF Slide 21 [Code]SKF [Organization]Formore information• Contactp: 630-833-7366
13-04-16 ©SKF Slide 22 [Code]SKF [Organization]PredictiveMaintenance:ConditionmonitoringToolsandSystemsforassetmanagementS...
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John nicoli

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  1. 1. PredictiveMaintenance:ConditionmonitoringToolsandSystemsforassetmanagementSeptember19, 2007
  2. 2. 13-04-16 ©SKF Slide 2 [Code]SKF [Organization]Today’s paradigmCondition Monitoring:• In house maintenance staffQualified personal who know the equipmentRegularly scheduled maintenance• Often reactiveReact to break down events
  3. 3. 13-04-16 ©SKF Slide 3 [Code]SKF [Organization]Future paradigmCondition Monitoring:• Use of technology to measureHeatVibrationSoundElectrical outputOther . . . if you can measure it, you can monitor it• Operate equipment with known status or conditionPredict impending failuresComparing baseline data to measurements that fallout of toleranceEliminate break down events
  4. 4. 13-04-16 ©SKF Slide 4 [Code]SKF [Organization]And in many industriesThe future paradigm is now . . .
  5. 5. 13-04-16 ©SKF Slide 5 [Code]SKF [Organization]Technology is in use today . . .• Power generation• High speed rail lines• Steel mills• Tunnel and surface mining• Warehousing and distribution• Truck transportation• Paper mills• Printing• Agriculture, food processing• . . . others• Critical components and “balance of plant”
  6. 6. 13-04-16 ©SKF Slide 6 [Code]SKF [Organization]Equipment and services• Use of technology to measureHeatVibrationSoundElectrical output of any kindOthersManual and automated• Service supportEquipment selection & implementationEquipment operationMaintenance and repair service
  7. 7. 13-04-16 ©SKF Slide 7 [Code]SKF [Organization]Equipment and service categories• ManualHand held• Semi automatedCombination• Fully automatedMounted sensors• Computer based - monitor via hard wire and remotemonitoring via phone or internet• Service supportDispatched after witness of impending failure
  8. 8. 13-04-16 ©SKF Slide 8 [Code]SKF [Organization]Available products and services• Manual - hand held• Semi automatedCombination –hand held + computer data collectionSoftware suite – analyst, inspector, observer• Fully automatedMounted sensors and data collection equipmentComputer monitor via hard wire and remotemonitoring via phone and internet• Service supportDispatched after witness of impending failure
  9. 9. 13-04-16 ©SKF Slide 9 [Code]SKF [Organization]Periodic condition monitoringPortablesystems• Datacollectors/analyzers• Inspection systemsCondition monitoringsoftware• Monitoring suite software• Decision support
  10. 10. 13-04-16 ©SKF Slide 10 [Code]SKF [Organization]Periodic condition monitoringData collectors/analyzerscollect, store and trend vibration andprocess data to facilitate detection,analysis and correction of machineproblems.Inspection systems automatethe machine inspection process andenable collection, storage and reviewof machine condition and plantprocess data.
  11. 11. 13-04-16 ©SKF Slide 11 [Code]SKF [Organization]On-line systems forcontinuous monitoring• On-line monitoringsystems• On-line protectionsystems• Monitoring analysissoftware suite• Decision supportOn-line systemsCondition monitoringsoftware
  12. 12. 13-04-16 ©SKF Slide 12 [Code]SKF [Organization]On-line systemsOn-line systems use permanentlyinstalled sensors to collect vibrationand process data, 24/7, and alertpersonnel to important changes inmachine condition.Protection system is a digital,modular, scalable hardware andsoftware solution that providesintegrated machinery protection,condition and performance monitoringfrom a single source.
  13. 13. 13-04-16 ©SKF Slide 13 [Code]SKF [Organization]Asset management softwareMonitoring suite softwareprovides users withtrending, detailed analysisand reporting andenables plant-widesharing of information.
  14. 14. 13-04-16 ©SKF Slide 14 [Code]SKF [Organization]Decision supportDecision support replaces labor-intensive data analysis withan automated process that identifies the probability of specificfaults and prescribes appropriate action.• Accurate, consistent, reliable decision making• Captures and preserves knowledge• Compatible with other software and systems
  15. 15. 13-04-16 ©SKF Slide 15 [Code]SKF [Organization]Web enabledWeb-enabled assetmanagement knowledgeportal. A virtual supportnetwork for expert services,24/7.• Articles•Technical handbooks• Interactive services• Industrial product guides• Best practices• Benchmarking information• E-learning
  16. 16. 13-04-16 ©SKF Slide 16 [Code]SKF [Organization]On-line training• Self-paced learning• Tutor supported• Certification available• Convenient andeconomical basic skillstraining
  17. 17. 13-04-16 ©SKF Slide 17 [Code]SKF [Organization]Implementation• Hand held• Semi automated• Fully automated
  18. 18. 13-04-16 ©SKF Slide 18 [Code]SKF [Organization]Implementation• RTP• Press unit• Angle bars• Folder• Other•Critical components•Balance of plant
  19. 19. 13-04-16 ©SKF Slide 19 [Code]SKF [Organization]Benefits . . .• No surprise break downs• Increased “up time”• Reduced need for “back up” equipment• Minimize maintenance resource•Possible outsource when needed• Minimize on hand parts supply• Enjoy the “ROI” benefits
  20. 20. 13-04-16 ©SKF Slide 20 [Code]SKF [Organization]Recommendations . . .• Understand your process• Understand the complete list of available tools• Work with experienced personnel• Implement only what is practical• Enjoy the “ROI” benefits
  21. 21. 13-04-16 ©SKF Slide 21 [Code]SKF [Organization]Formore information• Contactp: 630-833-7366
  22. 22. 13-04-16 ©SKF Slide 22 [Code]SKF [Organization]PredictiveMaintenance:ConditionmonitoringToolsandSystemsforassetmanagementSeptember19, 2007

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