Black Cat Insulation - A Vietnam contractor Insulation Fabrication Brochure www.blackcatjsc.com.vn

1. INSULATION
FABRICATION
We build Quality, Safety and Happiness
www.blackcatjsc.com.vn
®
BLACK CAT INSULATION TECHNICAL JSC

2. Let our years of experience work to
your advantage
Through the years, Black Cat has been building up a highly
respectable track record and an enviable reputation by
consistently managing to provide more quality in our work.
In any insulation work, fabrication is an indispensable step
prior to installation. Not in an usual way of doing fabrication at
site, we develop it to a higher professional level by providing
fabricated insulation products made at our workshop, in which
we combine most advanced technologies and high-quality
materials in the industry.
Black Cat team offers a diversity of skills and knowledge. Our
combined competence gives us the ability to precisely fit any
piping configuration to industry standards. We assure you the
highest quality and the best fitting insulation systems available
in the industry.
BLACK CAT INSULATION FABRICATION CATALOGUE
01 Contents
02 Applications
03 Manpower
04 Workshop
05 Machinery
08 Metal jacketing
21 Insulation pillow
23 Full insulation set
CONTENTS

3. WWW.BLACKCATJSC.COM.VN +84 254 3577450 2
o Breweries & Distilleries
o Cement & Aggregate
o Chemical Plants
o Commercial Construction
o Fertilizer Plants
o Food & Beverage
o LNG and Ethylene Plants
o Manufacturing
o Marine & Offshore
o Petrochemicals
o Power Generation
o Pulp & Paper
o Oil & Gas
HOT insulation
COLD/ cryogenic insulation
ACOUSTIC insulation
industriesweservewhat we do

4. Manpower
Lost time as a result of cladding, wrapping and fitting can be
avoided using our fabrication products. Customers can take
advantage of the following benefits:
o Flexible size, specific to any requirements
o Minimize the amount of on-site cutting
o Increase the speed of installation
o Ease of removal for inspection
o Reduce cost of waste disposal
o Improve safety
o Precise fitting
Fabrication:
tailor-made solutions
Our in-house teams can design and assemble custom-fitted,
ready-to-install jacketing and full set of fabricated insulation that
fit perfectly with valves, flanges or any fittings of various kinds.
Our technicians offer years of insulation fabrication expertise and
enthusiastic engineering support at Black Cat facilities.
3 BLACK CAT INSULATION FABRICATION CATALOGUE

5. Our workshop is well-equipped to handle all types of
fabrication work. Our facilities include:
o Sufficient space of 2500 m to accommodate the
maximum permitted fabrication.
o Dedicated workbenches in a practical area which
have adequate and suitable conditions to keep and
maintain fabricated products.
o Full set of Hundt insulation machinery (Germany),
with full function range of fabrication.
o Full set of hand tools and power tools.
2
Workshop
WWW.BLACKCATJSC.COM.VN +84 254 3577450 4

6. Machinery
Lockformer Foot-operated Shear Straight Brake
Rectilinear Punching Machine (motorised) Roll Bending Machine (hand-operated) Roll Bending Machine (motorised)
5 BLACK CAT INSULATION FABRICATION CATALOGUE

7. T-piece guide T-piece guide for inner cutting Flanging device for caps
Beading Machine (motorised) Beading Machine (hand-operated) Beading, Flanging & Wire Insertion Machine
(motorised)
WWW.BLACKCATJSC.COM.VN +84 254 3577450 6
Machinery

8. Broad vision. Careful thought.
Hand-crafted design.

9. METAL JACKETING
We supply a wide variety of jacketings to help client get a flexible and smart solution.
Many fittings and accessories are required to make a complete operational piping system. Black Cat can supply
fabricated pipe sections and fittings produced to industrial standard with or to customer’s specification. Such
common items are:
o Pipe section
o Pipe fittings: elbows, tees, couplings, unions,...
o Flanges and flange boxes
o Valves and valve boxes
o Stainless steel SS314 / SS316 (flat, embossed, corrugated)
o Aluminum 3003 / 1050 (flat, embossed, corrugated)
o Galvanized (flat, embossed, corrugated)
Features
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10. Round Pipe Gauge Round Pipe Gauge Oval Pipe
Valve Box Flange Box Dome
PIPE & MAIN FITTINGS
9 BLACK CAT INSULATION FABRICATION CATALOGUE

11. Elbow Round Adjustable Elbow
90 Vertical Oval Elbow 90 Flat Oval Elbow
Gauge Adjustable Angle
45 Vertical Oval Angleo o o
ELBOW
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12. 90 Jumper Elbow90 Flat Duct Elbow
45 Vertical Duct Angle45 Flat Duct Angle
90 Flat Stack Elbow
45 Flat Stack Angleo
o o o
o o
DUCT ELBOW
11 BLACK CAT INSULATION FABRICATION CATALOGUE

13. Cap style Reducer Large end start collar Large End cap
Coupling Small end start collar Small End cap
CAP & COLLAR
WWW.BLACKCATJSC.COM.VN +84 254 3577450 12

14. Straight TeeTapered Reducer
Gauge TeeGauge Reducer
90 Pipe Saddleo
o
45 Pipe Saddle
REDUCER & TEE
13 BLACK CAT INSULATION FABRICATION CATALOGUE

15. Angle Register Boot Straight Register Boot Straight Register Boot + Plate
Angle Register Boot End Register Boot Angle Register Boot + Plate
BOOT
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16. Boot Flange Toe Kick Box Range Hood Connector
Bottom Support Box Side Collar Box Vent Connector
BOOT & CONNECTOR
15 BLACK CAT INSULATION FABRICATION CATALOGUE

17. Duct Start Collar
Side Takeoff
Stack Start CollarDuct Offset Start Collar
Side Takeoff Transition Takeoff
SQUARE & ROUND TAKEOFF
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18. Stack Stackhead with Ears 45 Vertical Stack Angle
Return Air Drop Stackhead with Ears o
o
90 Vertical Stack Elbow
STACK & DROP
17 BLACK CAT INSULATION FABRICATION CATALOGUE

19. Wall Frame
Drain Pan
Wall Frame with DamperWall Frame
Filter Rack Literature Rack
WALLFRAME & RACK
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20. Spiral Coupling
Screw Type Drawband
Ceiling Outlet AdapterHorizontal Diverter Box
Vertical Diverter Fresh Air Intake
ACESSORIES
19 BLACK CAT INSULATION FABRICATION CATALOGUE

21. Plenum Side
Rain Cap
Cross-Block Duct3-sided Plenum with Door
Rain Cap Pipe Sleeve Damper
PLENUM & CAP ACESSORIES
WWW.BLACKCATJSC.COM.VN +84 254 3577450 20

22. INSULATION PILLOW
Black Cat removable insulation pillows are designed to fit the
most difficult to insulate areas that require thermal temperature
control. With our highly skilled fabricating and field measurement
teams, Black Cat can handle any size project and can arrange
delivery to meet the most demanding schedules.
Features
o Customized size offerings
o High temperature strap & buckle fastening
system
o Withstand temperatures up to 1200°F
o High density Ceramic Fiber/ Glasswool/
Rockwool Insulation
21

23. o Custom-fitted
o Improves equipment process
o Protects employees & equipment
o No equipment downtime
o Simple & quick installation
o Reduces energy consumption
o Reuseable & removable
Benefits
Applications
o Fittings
o Pumps
o Valves
o Turbines
o Tubing
o Ducts
o Exhaust
o Piping
o Vessels
o Tanks
o Flanges
WWW.BLACKCATJSC.COM.VN +84 254 3577450 22

24. FULL INSULATION SET
Full set of fabricated insulation is a revolutionary field that enhances the sustainability of our products.
Not only a spare part of material or metal jacketing, it is a complete set of fabrication requirements
that combines all in one –– including parts, assemblies and components.
HIGH QUALITY INSULATION MATERIAL
CRITICAL CLADDING
EXCELLENT ADHESIVES
23 BLACK CAT INSULATION FABRICATION CATALOGUE

25. Benefits
o Energy Conservation: Excellent
resistance to heat loss or gain, which
saves energy and operating cost
o Low-Cost Installation: Fast, easy
installation reduces labor costs at site
o Easy to identify size: Flexible size,
thickness, specific to any requirement
o Professional, aesthetic impacts
Applications
Special full set of pipes can be
applied for such as cooling systems,
boiler piping, hot oil & steam piping…
in industrial plants, petroleum refining,
power generation and
institutional buildings.

26. BLACK CAT INSULATION TECHNICAL JSC
Road No.6, Dong Xuyen Industrial Zone,
Rach Dua Ward, Vung Tau City,
VIETNAM
Tel: + 84 254 3577450
sales@blackcatjsc.com.vn
www.blackcatjsc.com.vn
®