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PRECAST STRUCTURES
FACULTY: AMIT SONWANE
DAYANAN COLLEGE OG ARCHITECTURE LATUR
SAILENT FEATURES
• The structure is entirely made of precast reinforced panels for
foundations, shear-walls and slabs.
• The precast floors, walls and roofs are joined on site using “Sogani
Jointing Technique”
• Special treatment of joints for water tightness.
• The structure has smooth finish, higher strength & good quality and
facilitating faster construction.
• The plant/factory can be set up at the site as per requirements.
• The other salient features are textbook casting, meticulous curing and
smooth finish.
• A fully finished 250 sft. Carpet area house with one bedroom, living,
kitchen and toilet can be handed over in 5 days complete with doors,
windows, flooring, painting, plumbing fixtures, electrical fixtures,
kitchen counter, etc as claimed by NMRD.
ECONOMIC ASPECTS
• The precast concrete construction has advantages over conventional
cast-in-situ construction such as resource efficiency, low life cycle
cost, less maintenance, waste minimization, affordability and
durability.
• Building components being cast under controlled conditions are of
good quality and durable.
SUSTAINABILITY ASPECTS
• The precast concrete construction has high thermal mass and long lag
times. In building design, thermal mass is a property of the mass of a
building which enables it to store heat, providing “inertia” against
temperature fluctuations.
• Casting of building components being done in controlled conditions,
sustainability is achieved in terms of material and human resource
efficiency, disaster resilience and durability
• Precast concrete construction enables use of industrial waste such as
flyash, slags and other pozzolanic materials in house construction.
• Strong and durable with multi-hazard resistant construction with
respect to earthquakes, wind/cyclone and floods.
Suitable for
• Suited for all weather conditions. However, under very hot climatic
conditions, the structure may require proper insulations.
• Suitable for construction of single storied & upto G+3 buildings.
LIMITATIONS
• Since it is a patented system by NMRD, the feasibility and techno-viability
of the company need to be ascertained before undertaking the large size
projects.
• Commercially not viable for small volume of works. Minimum Order value
should be Rs. 1 crore.
• Requires experienced structural designers to design and highly trained
technical staff with help from skilled and unskilled workers to manufacture,
transport, erect and assembly.
ADVANTAGES
• Light in Weight & durable
• High Thermal & acoustics insulation
• Speedy Construction Process
• Design flexibility, customizable, ease of working
• Energy efficiency
• Environment Friendly, utilizes Fly Ash as major ingredient
• Good Fire resistance
• Termite resistant
• Higher flexural strength
• Fewer Joints leading to less jointing mortar consumption and leakages
• Number of Auxiliary Columns can be minimized
• Intermediate bond beams can be eliminated
• Reduce structural cost because of light weight
• Less number of labour and storage space
• Better aesthetic look of construction
ECONOMIC ASPECTS
• Due to lighter weight, the dead load of building gets reduced thereby
enabling economical cost effective design
• • Due to smooth finish and less joints, the demand of plaster and
jointing mortar get minimised

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PRECAST.pptx

  • 1. PRECAST STRUCTURES FACULTY: AMIT SONWANE DAYANAN COLLEGE OG ARCHITECTURE LATUR
  • 2. SAILENT FEATURES • The structure is entirely made of precast reinforced panels for foundations, shear-walls and slabs. • The precast floors, walls and roofs are joined on site using “Sogani Jointing Technique” • Special treatment of joints for water tightness. • The structure has smooth finish, higher strength & good quality and facilitating faster construction.
  • 3. • The plant/factory can be set up at the site as per requirements. • The other salient features are textbook casting, meticulous curing and smooth finish. • A fully finished 250 sft. Carpet area house with one bedroom, living, kitchen and toilet can be handed over in 5 days complete with doors, windows, flooring, painting, plumbing fixtures, electrical fixtures, kitchen counter, etc as claimed by NMRD.
  • 4. ECONOMIC ASPECTS • The precast concrete construction has advantages over conventional cast-in-situ construction such as resource efficiency, low life cycle cost, less maintenance, waste minimization, affordability and durability. • Building components being cast under controlled conditions are of good quality and durable.
  • 5. SUSTAINABILITY ASPECTS • The precast concrete construction has high thermal mass and long lag times. In building design, thermal mass is a property of the mass of a building which enables it to store heat, providing “inertia” against temperature fluctuations. • Casting of building components being done in controlled conditions, sustainability is achieved in terms of material and human resource efficiency, disaster resilience and durability
  • 6. • Precast concrete construction enables use of industrial waste such as flyash, slags and other pozzolanic materials in house construction. • Strong and durable with multi-hazard resistant construction with respect to earthquakes, wind/cyclone and floods.
  • 7. Suitable for • Suited for all weather conditions. However, under very hot climatic conditions, the structure may require proper insulations. • Suitable for construction of single storied & upto G+3 buildings.
  • 8. LIMITATIONS • Since it is a patented system by NMRD, the feasibility and techno-viability of the company need to be ascertained before undertaking the large size projects. • Commercially not viable for small volume of works. Minimum Order value should be Rs. 1 crore. • Requires experienced structural designers to design and highly trained technical staff with help from skilled and unskilled workers to manufacture, transport, erect and assembly.
  • 9. ADVANTAGES • Light in Weight & durable • High Thermal & acoustics insulation • Speedy Construction Process • Design flexibility, customizable, ease of working • Energy efficiency • Environment Friendly, utilizes Fly Ash as major ingredient • Good Fire resistance • Termite resistant • Higher flexural strength
  • 10. • Fewer Joints leading to less jointing mortar consumption and leakages • Number of Auxiliary Columns can be minimized • Intermediate bond beams can be eliminated • Reduce structural cost because of light weight • Less number of labour and storage space • Better aesthetic look of construction
  • 11. ECONOMIC ASPECTS • Due to lighter weight, the dead load of building gets reduced thereby enabling economical cost effective design • • Due to smooth finish and less joints, the demand of plaster and jointing mortar get minimised