This document provides an overview of Process Solutions P Ltd, an engineering company. It discusses the company's background and capabilities in areas such as conceptual design, front-end engineering design, and detailed engineering for the chemicals, refinery, oil and gas industries. It also outlines the company's key personnel, software tools, project history with clients, and strengths in areas like safety studies and concurrent engineering. The presentation aims to showcase how the company takes projects from concept to completion with a flexible approach.
2. Agenda
Company Background
Capabilities
Project History
Key Personnel
Path Forward
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3. Company Background
Leading Mid-sized Design & Engineering Company
HQ in Vadodara, Gujarat
Concept to Completion Services
Core competency in Process Design
Over 200 Projects Completed
Over 80 In-house Personnel
Additional 20-25 affiliates
Scalable to ~120 persons
www.quantaprocess.com
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4. Company History
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Basic Engineering
Services to the
Chemicals Market
2004 2007 20092006 2013
Expanded to the
Hydrocarbon
Processing Market
Added Detailed
Engineering to the
Scope of the Services
Re-established as
Quanta Process
Solutions Pvt. Ltd.
Expanded Scope of
to Complete
EPCM Services
Introduced Supply
of Engineered
Packages
20142011
Expanded into
International Markets:
Middle East & Africa
5. Promoters
Ajit Kapadia
1963 M.S. Chemical Engineering, Univ of Louisville, KY
1963-1970 Process Engineer, Girdler Corp & Flour Inc, USA
1970-1984 Head – Process Division, EIL
1984-1987 Director (Planning), Gas Authority of India Limited
1987-2003 Start-up President & MD, HOEC
2004- Promoter, Quanta Process Solutions
Jay Kapadia
1995 M.S. Chemical Engineering, Univ of Houston, TX
1995-1997 Appl Engineer, Process Simulation, Honeywell, USA
1997-2000 Process Engineer, Fluor Inc, USA
2000-2005 Business Line Manager, Invensys SimSci, USA
2005- Co-Promoter, Quanta Process Solutions
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6. Concept to Completion
Conceptual Design
Front-End Engineering Design
Detailed Engineering
Safety Services
Technical Assistance
Procurement
Construction
Commissioning Assistance
Operations Troubleshooting
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7. Industry Segments Served
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We cover a wide spectrum of market segments!
Chemicals (55-60%)
Refinery & Petrochemicals (~15%)
Oil & Gas (25-30%)
Others (~5%)
9. Extensive Experience
Complex Distillation
Reaction
Separation
Heat & Energy Optimization
Heat Exchanger Type & Selection
Thermal Rating
Material Handling Systems
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10. Conceptual Design
Commercial Technology Selection
Technology licensors
Manufacturing Companies
Assist Client Technology Development
In-house Technology Solutions
Oil & Gas Processing
Specialty Chemicals
Technology Partnership with IIP, Oct 2011
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11. Front-End Engineering Design
Complete FEED Package Development
Process Simulation Studies
Optimized Heat & Mass Balance
PFD
P&ID
Equipment Specifications Sheets
Conceptual Equipment Layouts
Instrument Specifications
Equipment List
Line List
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Extensive Process Simulation Experience
12. Front-End Engineering Design
Specialized Studies
Feasibility Reports
Cost Estimation
Impact of change in Feed / Product profile, operating conditions
Debottlenecking / Troubleshooting / Energy Integration
Plant Conversion Services
Batch to Continuous
Bench / Pilot to Commercial
Process Simulation Services
Design and operations
Partnership with Invensys Simsci-Esscor, Dec 2005
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13. Considerations for FEED
Effectively Leverage Economics of Production
Minimize plant CapEx & OpEx
Product Quality & Market Acceptance
Incorporate Latest Industry Trends
Considerations of Safety, Health & Environment
Target Best in Class Benchmarks
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14. Methodology for FEED
Process Conceptualization
Process Simulation Model
Optimize Heat & Mass Balance
Maximize Yield and Purity
Minimize & Integrate Energy and Utilities
Minimize Effluents and Losses
Optimize Operating Conditions
Efficient Plant Layout
Equipment improvements
Select Suitable Equipment Type & Internals
Optimized Sizing and Standardization
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Profitability through Process Innovations!
15. Front-End Engineering Design
Equipment Engineering Services
Mechanical Design
Preparation of Engineering Datasheets
• Static Equipment
• Rotary Equipment
• Package Units
Generation of Fabrication Drawings
Manufacturer / Supplier Drawings Checking &
Approvals
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17. Detailed Engineering
Instrument Engineering
Specs for Field Instruments
Control Panel Specification
Instrument Location Plans, Cable Layouts
Electrical Engineering
Single Line Diagrams
Specs for Transformer, PCC, MCC and Specific Items
Cable Sizing and Layouts
Lighting, Earthing Layouts
Cathodic Protection
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18. Detailed Engineering
Civil / Structural Design & Engineering
Gradation and Earth Works
Buildings & Structures
Equipment Foundation & Pipe Racks
Procurement Engineering
Material Requisition
Technical Bid Analysis
Post Order Activities
Construction Support
Technical Review of Installation Activities
Site Supervision
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19. Safety Studies
HAZOP
HAZID
SIL
Safety Layout Reviews
Safety Audits
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20. Detailed Engineering
Established Systems for well-engineered Plants
Documented & Procedures in line with ISO 9001
Standardized & validated tools and applications
Engineering codes and standards
Flexible Approach
Alignment with Customer Requirements
Customer Priorities and Milestones
Adaptability to Project Changes / Improvements
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21. Classical vs. Concurrent
Engineering
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Classical
Engineering
Enquiry
Preparation
DEC Tender
& Award
Concurrent
Engineering
FEED Package
Development
Detail
Engineering
0 1 2 3 4 5 6 7 8 109
Time in Months
Time Savings due
to Concurrent
Engineering
FEED Package
Development
Detail
Engineering
30-35% Savings in the Engineering Lifecycle!
FEED Package
Development
Detail
Engineering
23. Strengths and Capabilities
Robust Database of over 200 projects
IT-enabled Company Knowledge System
Industry Trends and Developments
Concurrent Engineering for Consistency and
Quality
Safety, Health and Environment
EPCM / PMC Experience
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Network of Long-Term Associates
24. Strengths and Capabilities
Domestic Experience
Extensive Customer-base
Extensive Vendor / Supplier base
Repeated Projects
International experience
Key People with International Experience
International Projects Database & Work
Experience
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25. Software Packages
Process Simulation
PRO/II®: Premier Process Simulation Package
VisualFlow®: Flare Network Simulation and Analysis
INPLANT®: Plant Piping Systems Simulation and Optimization
Heat Exchanger Design & Simulation
HTRI®: Premier Heat Exchange Design & Analysis Package
Hextran® Heat Ex Network Design / Optimization
Mechanical Design
PVElite® Analysis and Design of Columns, Pressure Vessels, Heat Exchangers
Piping Design
PDS® and CADWorx®: 3D Plant Modelling, including Piping GADs, Isometrics and Bill of Materials
CAESAR II®: 3D Piping Stress Analysis
Civil Design
STAAD Pro®: 3D Structural Analysis & Design
Safety
PHA Works ® : HAZOP & HAZID Studies
Others
AutoCAD ®, MS Projects ®, 45 In-house Excel-based Proprietary Programs
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29. Key Personnel Outline
Manoj Joshi, Advisor
B.E. Chemical Engineering, IIT Kanpur, 1972
40+ years in Process Design, Development & Senior Management at EIL
Developed various Oil & Gas, Refinery facilities in India & Abroad
Akalank Kothari, Director
M.S. Chemical Engineering, Texas Tech Univ., 1981
Over 30 yrs Experience in Process Engineering for Hydrocarbons, Chemicals & Fertilizers
Leadership experience with Alpha Projects, Haldor Topsoe & John Brown
Mohan Limaye, Director
B.E. Electronics Engineering, Institute of Electronics and Telecommunication, 1974
Over 40 years Experience in Engineering, Project Mgmt & Organizational Leadership
Leadership positions at multinationals like Jacobs Engineering, SNC Lavalin
Pramod Dixit, VP Engineering
B.E. Mechanical Engineering, University of Roorkee, 1974
Over 35 years Experience in Design and Engineering for Oil & Gas and Refineries
Work Experience with EIL, L&T Chiyoda and Essar Engineering
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30. Key Personnel Outline
Amar Panchwadkar, Head – Projects & Process
B.E. Chemical Engineering, LIT Nagpur, 1987
Nearly 30 years’ experience in Engineering and Projects for Chemicals & Hydrocarbons
Work Experience with Praj, Wood Group (UK)
Nitin Gole, Dept Head, Process
M.E. Chemical Engineering, M.S. University, 1991
Nearly 25 years’ experience in Process Engineering in Oil & Gas, Refinery & Fine Chemicals
Work Experience with Alpha Projects and GTC Technologies (Houston, USA)
Arvind Shahjapurkar, Dept Head, Piping
B.E. Mechanical Engineering, Pune University, 1993
Over 20 years’ experience in Piping Engineering in Oil & Gas, Refinery & Chemicals Industries
Work Experience at L&T, SNC Lavalin
Avaneesh Chaudhary , Dept Head, Electrical & Instrumentation
B.E. Electrical Engineering, Gujarat University, 1976
35+ years Experience in Electrical Engineering, Projects and Commissioning
International Experience in the Gulf
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31. Key Personnel Outline
Binod Jaiswal, Dept Head, Civil / Structural
B.E. Civil Engineering, REC- Bhopal, 1970
40+ yrs experience in Civil / Structural design of Fertilizer, Chemicals, Oil & Gas Facilities
Work Experience with companies like PDIL, Udhe and SNC Lavalin
Bhupendra Devani, Dept Head, Projects
B.E. Chemical Engineering, MS University, 1991
25+ yrs experience in Process Design and Project Management
Work Experience with companies like Jacobs, Alpha Projects
Mukund Chiplunkar, Safety Consultant
B.E. Chemical Engineering, IIT (Mumbai), 1975
Over 35 years Experience in Design and Engineering
Over 12 years with EIL and 20+ yrs of International Experience in Gulf region
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32. Summary
Skilled, Knowledgeable & Professional Team
Industry-leading Software Tools
Established Quality Standards and Procedures
Flexible Approach
Concept to Commissioning Responsibility
Uniquely Positioned to Serve the Market
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