Full Knowledge of TPM

1. TOTAL PRODUCTIVE
MAINTENANCE (TPM)
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2. Total Productive Maintenance is also Known As TPM
• Basically TPM is very Important Programme of Maintenance As well
As Whole Plant.
• It works on Eight pillars
• Every Pillars are very Important for all the Plant
• It was discovered by Mr. Sakichi Toyoda , Of Toyota Motors
• It was improved By JIPM (Japanese institute of Plant Maintenance)
• It works on Eight Pillars & Six SubPillars , on TPM works
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3. EIGHT PILLARS OF TPM
• Following are the Eight pillars of TPM :-
1. Kobetsu Kaizen (Individual Improvement)
2. Jishu Hozen (Autonomous Maintenance)
3. Planned Maintenance (PM)
4. Quality Maintenance (QM)
5. Education & Training (E&T)
6. Development Management (DM)
7. Saftey Health & Environment (SHE)
8. Office TPM (OTPM)
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4. Six Sub Pillars of TPM
• Following Are the Sub Pillars Of TPM:-
• P : Production
• Q : Quality
• C : Cost
• D : Dispatch
• S : Saftey
• M : Moral
• Basically 5S is the Base of TPM pillars
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5. Goals Of TPM:-
• Prevention of Breakdown & Failures
• It increase life of Equipment
• Reduces Failure & Breakdowns
• Reduces Costly Down Time
• Decrease Cost Of Replacement
TPM is Maintenance Programme Concept
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6. Types Of Maintenance :-
• Preventive Maintenance ( PM ) – Greasing , Oil , Filters
• Predictive Maintenance ( PdM ) – Inspections
• Corrective Maintenance (CM) - Repairs
TPM Evolved from TQM which evolved as a direct result
TPM is the foundation for JITFA , Poke Yoke , Lean Manufacturing & Zero
Defects
Rules of TPM :-
Zero Defects
Zero Accidents
Zero Failures
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7. Over All Equipement Efficiency :-
• Formula of OEE :-
OEE = A x P x Q
Where :-
A : Availability
P : Performance
Q : Quality
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8. 7 QC Tools :- Most Important for all
• 7 QC Tools are :
• Check Sheet
• Pareto Diagram
• Cause & Effect Diagram
• Graph & Control Charts
• Histogram
• Startification
• Scatter Diagram
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9. Practice TPM To Attain Our Goals:-
• Increase in Asset Utilization & Equipment OEE.
• Faster Production Equipment Ownership
• Equipment Breakdown Prevention
• Evolving in to self directed work terms & Lean Manufacturing
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10. Japanese Standard for Press Shop :-
Points to be Check in Press Machine in Press shop :-
1. Slide
2. Bolster Plate
3. Two Hand Operation Button
4. Photoelectric Saftey Device (PhotoCell Sensor)
5. SIT-III
Where :
SIT-III :- Servo Press Control System
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