lean simulation game

1. Mr. Happy Face Game
Faculty Guide:
Mr. Ameet sao
(Assistant Professor, RICSSBE)
Presented by:
Ankit Kumar Gupta (A13559021071)
Vishnu Singh (A13559021052)
Sagar Narwal (A13559021028)
Shubham Sairaj (A13559021037)
MBA-CPM

2. We are in the business of making paper faces. The face is composed of;
• An oval face (cut from 1/4 of the page)
• Eyes either two triangles or two rectangles
• A mouth, either a triangle or rectangle
Directions

3. Models
We have four models;
• The Mike – triangle eyes triangle mouth
• The Don – rectangle eyes, rectangle mouth
• The Aleem – triangle eyes, rectangle mouth
• The Jessica – rectangle eyes, triangle mouth

4. First Run – Push Process
Decide up front what the market will buy of the above models. The team will make a
best guess of what the market will buy and they set up an assembly line:
• a face is cut from the paper
• The appropriate eyes are affixed
• The appropriate mouth is affixed

5. • Every face they sold = Rs400
• Every unsold completed face = -200
• Every unsold eye = -25
• Every unsold mouth = -50
• Every uncompleted face = -100
Calculate their Net based on the following:

6. Assembly line-
• RFQ- Readied Face Queue: Two uncompleted face with eyes attached only. One
with rectangle eyes, the other with triangle eyes
• MEQ- Mouth and Eye Queue: Two mouths, one rectangular, the other triangular -
Two sets of eyes, one rectangular, the other triangular
• FQ -Face Queue: One blank face
• EQ- Eye Queue: Two sets of eyes, one rectangular, the other triangular
Second Run – Pull Process

7. • The efficiency of Lean Pull processes
• The economic problem with presuming to predict the market and not planning
short releases.
• Kanban – to introduce this, have the teams draw out the shapes that go into their
queues. These are your Kanban signs.
• The importance of cash flow and receiving a return on investment
Learnings From Game