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BigDog Overview



                        November 22, 2008




©2008 Boston Dynamics
BigDog Architecture
                      Heat Exchanger
Gyro/IMU
                        Engine/Pump
Hip
                           Computer
Knee

                           Actuators
Ankle


                          Leg Spring
Foot
                        Force Sensor
Engine


         •   Leopard go-kart engine
         •   One cylinder
         •   Two stroke
         •   Water cooled
         •   9,000 rpm
         •   ~15 hp
         •   Electric starter
Hydraulic System
  • Variable displacement hydraulic pump (3,000 psi)
  • Custom actuator package (x16)
     –   Low-friction hydrodynamic seals
     –   2-stage electro-hydraulic servovalve
     –   Position sensor
     –   Force sensor
  • Heat exchanger
  • Various filters, manifolds, accumulators, and
    valves

   Hydraulic
   Actuator
   Package
Hydraulic System   Engine
Multi-jointed Legs
  Animal                                   BigDog


            Actuation                          Actuation




                         More compliance
                          Less actuation
           Compliance                         Compliance
                +                                  +
            Actuation                          Actuation

           Compliance
                +                             Dissipation
           Dissipation
Component Layout




   Component                Weight
   Heat Exchanger           9.62 lbs
   Engine / Drive / Pump:   26 lbs / 1.42 lbs / 6.5 lbs
   Fuel tank / Fuel:        2.1 lbs / 10.4 lbs
   Oil tank:                3.6 lbs
Sensors
GPS               LIDAR

Battery Voltage

Ring Laser        Stereo Vision
Gyro & Linear
Accelerometers

Engine Temp       Joint angles
& Speed           & forces

Hydraulic
Pressure, Flow
& Temp
BigDog Sensors
                   Measurement
  Type                                       Location    N
                   Quantity

                                             Knee,
  Linear Pot       Joint displacements       Hip (2),   16
                                             Ankle

  Load Cell        Actuator, ankle force     Legs       16
  Current Sensor   Servo valve current       eBox       16
                                                             Proprioception
  Stereo Vision    Obstacles, Optic Flow     Body       3
                   Ground Slope

  LIDAR            Human Tracking            Body       1

  Gyro
                   3 angular rates
                   3 linear accelerations
                                             Body       6    Exteroception
  Temperature      Engine, Oil temperature   Body       3

  Flow             Oil flow                  Body       4
  Pressure         Oil pressure              Body       2    Homeostasis
                   Engine RPM
  Governor                                   Body       2
                   Battery voltage

  Total                                                 69
Onboard Computer
•   PC104 stack
•   Pentium CPU
•   QNX real-time OS
•   Code: C++
•   Custom I/O interface boards
•   Functions Performed:
     – Control
     – Sensing
     – Data Collection
     – Communications
     – Electric Power Distribution
Software Architecture
HUMAN FOLLOWING                     10Hz   PLANNING                              2Hz          DATA LOGGING            200Hz

               LIDAR
                                           Position     Terrain Map         Laser Data

           Object Tracking                                                                                     Long Term
                                                                                                    30 Sec      Data Log
                                                                 Cost Map
                                                                                                   Fault Log
             Terrain Map                                                                                        5k vars
                                                 Planned Path
          Visual Odometry

                                                        Smoothed Path

POSE ESTIMATION                    200Hz

IMU         Visual              Leg        CONTROL                            200Hz
           Odometry          Kinematics                                                   802.11
GPS                                        IMU        Smoothed Path          Joint Data

      World Position, Orientation                                                             Engineering Interface
                                                       Steering Command

                                                                       IK
                                                  Gait Control
                                                                      TDLO
DEVICE DRIVERS                      1kHz

                                                      Actuation Commands                     900
                                                                                            MHz RF
       IMU            Joint Data

         LIDAR             GPS             ACTUATION                           1kHz                Operator Interface
                                             Position Servos          Force Servos
Software Processes

Function:      Control          Servo             Logging
Description:   Main process.    Joint control,    Log engineering
               Balances and     read sensors,     data for
               steers robot,    command           performance
               odometry,        actuators,        development
               communicates     engine control.   and failure
               with operator.                     analysis.

Update
                  200 Hz          1,000 Hz           200 Hz
Frequency:
Vest Operator
Control Unit (OCU)
               Head Mounted
                  Display

                 900 Mhz
                 Antenna

                   HMD
                Electronics

                 Steering
                 controller

               OCU Computer

                  Battery

                 900 Mhz
                  Radio
Control Principles

                     Support - Bounce on
                     springy legs




                     Balance - Move legs
                     with symmetry to
                     achieve balance




                     Posture - Keep body
                     level using stance
                     legs
Control – BigDog
                            Net force
Maintain Body Posture       & moment
• Control of body posture
  through force control   Hip torque
                            control
Control – BigDog
                            Net force
Maintain Body Posture       & moment
• Control of body posture
  through force control   Hip torque
                           control
Maintain Ground Contact
• Force control through
  compliant leg shock
                        Position
                        control
Control – BigDog

Maintain Body Posture
• Control of body posture
  through force control
Maintain Ground Contact                         Lateral
• Force control through                         velocity
  compliant leg shock
Maintain Lateral Balance
• Place feet to control body
  lateral velocity
   Stance leg motion predicts
   lateral veloc. and accel. for   New stance
       swing leg placement            legs
Additional Controls
  • Estimate ground plane using history of
    leg kinematic data and odometry
  • Adjust posture to optimize leg strength
    while maintaining reach on terrain
  • Use traction control to avoid, detect and
    recover from foot slips
  • Move legs to avoid leg collisions
  • Determine ego-motion using kinematic,
    inertial and visual odometry
Trot Control Features
• Engine Power Control.
     • Engine RPM regulated in response to actual
       and predicted load.
     • Ground steepness, ground roughness, and
       lateral body velocity predict demand.
• Leg Collision Avoidance.
     • Adjacent legs have overlapping workspace.
     • Swing leg trajectories avoid hitting adjacent
       stance legs.
Trot Control
• X – Closed loop. Speed error corrected
  by x direction foot forces.
• Y – Lateral foot position chosen to offset
  unwanted lateral body velocity.


• Z
• Roll           Coupled Controller.
                 Corrections for height and
• Pitch          Euler errors map to y and z
• Yaw            direction foot forces.
LIDAR Leader Tracking
• Follow leader without direct driving and without GPS:
   – Leader wears retro-reflective marker
   – SICK LIDAR used to locate leader and generate steering signals
   – BigDog follows at approximate fixed distance
End

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Big Dog - американский военный робот

  • 1. BigDog Overview November 22, 2008 ©2008 Boston Dynamics
  • 2. BigDog Architecture Heat Exchanger Gyro/IMU Engine/Pump Hip Computer Knee Actuators Ankle Leg Spring Foot Force Sensor
  • 3. Engine • Leopard go-kart engine • One cylinder • Two stroke • Water cooled • 9,000 rpm • ~15 hp • Electric starter
  • 4. Hydraulic System • Variable displacement hydraulic pump (3,000 psi) • Custom actuator package (x16) – Low-friction hydrodynamic seals – 2-stage electro-hydraulic servovalve – Position sensor – Force sensor • Heat exchanger • Various filters, manifolds, accumulators, and valves Hydraulic Actuator Package
  • 6. Multi-jointed Legs Animal BigDog Actuation Actuation More compliance Less actuation Compliance Compliance + + Actuation Actuation Compliance + Dissipation Dissipation
  • 7. Component Layout Component Weight Heat Exchanger 9.62 lbs Engine / Drive / Pump: 26 lbs / 1.42 lbs / 6.5 lbs Fuel tank / Fuel: 2.1 lbs / 10.4 lbs Oil tank: 3.6 lbs
  • 8. Sensors GPS LIDAR Battery Voltage Ring Laser Stereo Vision Gyro & Linear Accelerometers Engine Temp Joint angles & Speed & forces Hydraulic Pressure, Flow & Temp
  • 9. BigDog Sensors Measurement Type Location N Quantity Knee, Linear Pot Joint displacements Hip (2), 16 Ankle Load Cell Actuator, ankle force Legs 16 Current Sensor Servo valve current eBox 16 Proprioception Stereo Vision Obstacles, Optic Flow Body 3 Ground Slope LIDAR Human Tracking Body 1 Gyro 3 angular rates 3 linear accelerations Body 6 Exteroception Temperature Engine, Oil temperature Body 3 Flow Oil flow Body 4 Pressure Oil pressure Body 2 Homeostasis Engine RPM Governor Body 2 Battery voltage Total 69
  • 10. Onboard Computer • PC104 stack • Pentium CPU • QNX real-time OS • Code: C++ • Custom I/O interface boards • Functions Performed: – Control – Sensing – Data Collection – Communications – Electric Power Distribution
  • 11. Software Architecture HUMAN FOLLOWING 10Hz PLANNING 2Hz DATA LOGGING 200Hz LIDAR Position Terrain Map Laser Data Object Tracking Long Term 30 Sec Data Log Cost Map Fault Log Terrain Map 5k vars Planned Path Visual Odometry Smoothed Path POSE ESTIMATION 200Hz IMU Visual Leg CONTROL 200Hz Odometry Kinematics 802.11 GPS IMU Smoothed Path Joint Data World Position, Orientation Engineering Interface Steering Command IK Gait Control TDLO DEVICE DRIVERS 1kHz Actuation Commands 900 MHz RF IMU Joint Data LIDAR GPS ACTUATION 1kHz Operator Interface Position Servos Force Servos
  • 12. Software Processes Function: Control Servo Logging Description: Main process. Joint control, Log engineering Balances and read sensors, data for steers robot, command performance odometry, actuators, development communicates engine control. and failure with operator. analysis. Update 200 Hz 1,000 Hz 200 Hz Frequency:
  • 13. Vest Operator Control Unit (OCU) Head Mounted Display 900 Mhz Antenna HMD Electronics Steering controller OCU Computer Battery 900 Mhz Radio
  • 14. Control Principles Support - Bounce on springy legs Balance - Move legs with symmetry to achieve balance Posture - Keep body level using stance legs
  • 15. Control – BigDog Net force Maintain Body Posture & moment • Control of body posture through force control Hip torque control
  • 16. Control – BigDog Net force Maintain Body Posture & moment • Control of body posture through force control Hip torque control Maintain Ground Contact • Force control through compliant leg shock Position control
  • 17. Control – BigDog Maintain Body Posture • Control of body posture through force control Maintain Ground Contact Lateral • Force control through velocity compliant leg shock Maintain Lateral Balance • Place feet to control body lateral velocity Stance leg motion predicts lateral veloc. and accel. for New stance swing leg placement legs
  • 18. Additional Controls • Estimate ground plane using history of leg kinematic data and odometry • Adjust posture to optimize leg strength while maintaining reach on terrain • Use traction control to avoid, detect and recover from foot slips • Move legs to avoid leg collisions • Determine ego-motion using kinematic, inertial and visual odometry
  • 19. Trot Control Features • Engine Power Control. • Engine RPM regulated in response to actual and predicted load. • Ground steepness, ground roughness, and lateral body velocity predict demand. • Leg Collision Avoidance. • Adjacent legs have overlapping workspace. • Swing leg trajectories avoid hitting adjacent stance legs.
  • 20. Trot Control • X – Closed loop. Speed error corrected by x direction foot forces. • Y – Lateral foot position chosen to offset unwanted lateral body velocity. • Z • Roll Coupled Controller. Corrections for height and • Pitch Euler errors map to y and z • Yaw direction foot forces.
  • 21. LIDAR Leader Tracking • Follow leader without direct driving and without GPS: – Leader wears retro-reflective marker – SICK LIDAR used to locate leader and generate steering signals – BigDog follows at approximate fixed distance
  • 22. End