Ernst Berger & Söhne JUWEL-Schraubtechnik GmbH is an innovative and future-oriented company which has successfully specialized in the development, production, and sale of motorized torque wrenches for more than 30 years.
Electric, hydraulic, pneumatic and mechanical torque wrenches.
JUWEL torque wrenches are particularly suitable for • Steel & plant construction
• Assembly & maintenance in wind energy industry • Tower crane installation
• Shipbuilding
• Tank construction
• Construction equipment
• For use in many different industrial sectors
Contact: Ventas.venezuela@fertradinggroup.com
mobile: +58-424-2671288
http://www.fertradinggroup.com/
2. Analog torque wrenches TES-/TEWS-Series up to 12000 Nm
Analog torque wrenches
TES/TEWS-Series
TES-Series:
Straight Version with
spade formed handle
Free turnable safety handle to assure
operation without stress forces
TES/TEWS:
• High performance torque wrench fitted with JUWEL torque cutoff system
giving an accuracy of +/- 3.5% under unchanging conditions
• They are fast, precise and safe and make little noise
• Only a 230 V power supply is all that is required
• Protected against overloading by a slipping clutch
• The two stage drive is switchable from clockwise into counterclockwise
rotation and allow to adjust 200 different torque ranges
Additionally for TEWS-Series
• Can be rotated and fixed with a grip, independently of the reaction arm
4
Delivery includes:
• Support bevelled
• Torque table
• Test certificate
• Operating instructions
• Tool box, made of steel,
with foamed material
insert
4. Baureihe: TES- / TEWS-Serie
verfügen über ein DrehmomentAbschaltsystem mit einer Genauigkeit von
+/- 3,5% bei gleichem Schraubfall
sind schnell, präzise, sicher und
geräuscharm. Sie benötigen nur einen 230 V
Anschluss
haben Rechts- und Linkslauf und sind mit
200 Drehmomenteinstellungen regelbar
Sie sind unentbehrlich für kurze
Montagezeiten und bieten ein Höchstmaß
an Arbeitssicherheit
Heavy duty electric torque wrench TES-/TEWS
TES/TEWS:
Heavy duty electric torque wrench TES-/TEWS
• High performance torque wrench fitted with JUWEL torque cutoff system
giving an accuracy of +/- 3.5% under unchanging conditions
• They are fast, precise and safe and make little noise
! NEUHEIT !
• Only a enthalten:
Im Lieferumfang jeden Gerätes230 V power supply is all that is required
Geräteserie TES-/TEWS xx5
• Protected against overloading by a slipping clutch
Abstützung, schräg
Um unsere bekannten und bewährten
Drehmomenttabelle two stage drive is switchable from clockwise intonoch haltbarer zu gestalten,
• The
Kraftschrauber counterclockwise
Prüfzertifikat rotation and allow to adjust 200 different torque ranges rauen Baustellen-Einsatz ein
haben wir für den
Bedienungsanleitung
Schwerlastgerät mit modular aufgebauter und
komplett gelagerter Getriebeeinheit konzipiert.
Werkzeugkoffer; Stahl
Neben einer längeren Standzeit wird zusätzlich
mit Schaumstoffeinlage for TEWS-Series
Additionally
auch eine gesteigerte Wartungsqualität garantiert.
• Can be rotated and fixed with a grip, independently of the reaction arm
Beside our well known and best reputed
electric torque wrenches, standard
series TES-/TEWS, we have
designed for rugged use a heavyduty construction equipment
with separated gear sections
and completely supported gear
unit.
In addition to a higher service life
even an enhanced service quality is
guaranteed.
6
Delivery includes:
• Support bevelled
• Torque table
• Test certificate
• Operating instructions
• Tool box, made of steel,
with foamed material
insert
6. Hydraulic torque wrenches BE-Series up to 15000 Nm
BE-Serie
BE-Series
The JUWEL BE-series of hydraulic torque
wrenches are light and compact in
height and feature rapid- replacement
working attachments. The small head
radius, suitable for any wrench size
(width across fats), and a 360° revolving
hose connector make the BE-series ideal
for use in confined spaces and positions
where access presents difficulties.
• No tools required for replacement of
BEK attachments
• Wide range of BEK attachments in
metric and imperial hexagon sizes
• Repeat accuracy +/- 2.5%
• Reducing adapters available
permitting economical, rapid
adaption to small screw heads
12
Delivery includes:
• Torque table
• Test certificate
• Operating instructions
• Tool box, made of steel
7. H
A
BE-Serie
BE-Series
R
Technical data / Dimensions
TYPE
Art.-Nr / Art.-no.:
Leistung / Torque
(Nm) max.
Gewicht / Weight (kg)*
Größe / Screw size (sw)
Wechselkassette
BEK – von-bis (SW)
Interchangeble attachment
BEK – from-to
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
H
(mm)
J
(mm)
Kopfradius R
(mm)
BE - 32
73 032 000
BE - 52
73 052 000
BE - 102
73 102 000
BE - 152
73 152 000
3.000
5.000
10.000
15.000
3,3
32 - 55
4,8
41 - 80
8,0
55 - 95
10,8
75 - 100
32 - 55
41 - 80
55 - 95
75 - 100
94 - 107
56
140
30
197
60
44
35 - 50
110 - 119
72
155
35
228
60
56
40 - 70
132 - 142
72
180
46
253
60
60
55 - 85
156 - 175
96
260
50
335
60
70
75 - 100
Torque wrenches with higher moments of torsion on request
13
9. Reducing sockets for interchangeable attachment BEK
SW
41 - 36
41 - 32
41 - 30
46 - 41
46 - 36
46 - 32
50 - 46
50 - 41
50 - 36
55 - 50
55 - 46
55 - 41
Reducing socket for BEK-52
Art.-No.
Mod.
73 052 400
BER 5 - 4136
73 052 401
BER 5 - 4132
73 052 402
BER 5 - 4130
73 052 410
BER 5 - 5046
73 052 411
BER 5 - 5041
73 052 412
BER 5 - 5036
73 052 416
BER 5 - 5550
73 052 417
BER 5 - 5546
73 052 418
BER 5 - 5541
73 052 426
BER 5 - 6055
73 052 427
BER 5 - 6050
73 052 428
BER 5 - 6046
73 052 436
BER 5 - 6560
73 052 437
BER 5 - 6555
73 052 438
BER 5 - 6550
73 052 443
BER 5 - 7065
73 052 444
BER 5 - 7060
73 052 447
BER 5 - 7046
73 052 469
BER 5 - 8060
Further sizes on request.
SW
41 - 36
41 - 32
41 - 30
50 - 46
50 - 41
50 - 36
55 - 50
55 - 46
55 - 41
60 - 55
60 - 50
60 - 46
65 - 60
65 - 55
65 - 50
70 - 65
70 - 60
70 - 46
80 - 60
Reducing socket for BEK-152
Art.-No.
Mod.
73 152 420
BER 15 - 7570
73 152 421
BER 15 - 7565
73 152 422
BER 15 - 7560
73 152 423
BER 15 - 7555
73 152 426
BER 15 - 8075
73 152 427
BER 15 - 8070
73 152 428
BER 15 - 8065
73 152 432
BER 15 - 8580
73 152 433
BER 15 - 8575
73 152 434
BER 15 - 8570
73 152 438
BER 15 - 9085
73 152 439
BER 15 - 9080
73 152 440
BER 15 - 9075
73 152 444
BER 15 - 9590
73 152 445
BER 15 - 9585
73 152 446
BER 15 - 9580
Further sizes on request.
SW
75 - 70
75 - 65
75 - 60
75 - 55
80 - 75
80 - 70
80 - 65
85 - 80
85 - 75
85 - 70
90 - 85
90 - 80
90 - 75
95 - 90
95 - 85
95 - 80
Reducing socket for BEK-102
Art.-No.
Mod.
73 102 416
BER 10 - 5550
73 102 417
BER 10 - 5546
73 102 418
BER 10 - 5541
73 102 426
BER 10 - 6055
73 102 427
BER 10 - 6050
73 102 428
BER 10 - 6046
73 102 432
BER 10 - 6560
73 102 433
BER 10 - 6555
73 102 434
BER 10 - 6550
73 102 438
BER 10 - 7065
73 102 439
BER 10 - 7060
73 102 440
BER 10 - 7055
73 102 441
BER 10 - 7050
73 102 445
BER 10 - 7570
73 102 446
BER 10 - 7565
73 102 447
BER 10 - 7560
73 102 448
BER 10 - 7555
73 102 454
BER 10 - 8075
73 102 455
BER 10 - 8070
73 102 456
BER 10 - 8065
73 102 457
BER 10 - 8060
73 102 461
BER 10 - 8580
73 102 462
BER 10 - 8575
73 102 463
BER 10 - 8570
73 102 464
BER 10 - 8565
73 102 468
BER 10 - 9085
73 102 469
BER 10 - 9080
73 102 470
BER 10 - 9075
73 102 471
BER 10 - 9070
73 102 475
BER 10 - 9590
73 102 476
BER 10 - 9585
73 102 477
BER 10 - 9580
73 102 478
BER 10 - 9575
73 102 479
BER 10 - 9570
73 102 480
BER 10 - 9565
73 102 481
BER 10 - 9560
73 102 482
BER 10 - 9555
Further sizes on request.
BE-Series
accessories
Reducing socket for BEK-32
Art.-No.
Mod.
73 032 406
BER 3 - 4136
73 032 407
BER 3 - 4132
73 032 408
BER 3 - 4130
73 032 416
BER 3 - 4641
73 032 417
BER 3 - 4636
73 032 418
BER 3 - 4632
73 032 426
BER 3 - 5046
73 032 427
BER 3 - 5041
73 032 428
BER 3 - 5036
73 032 436
BER 3 - 5550
73 032 437
BER 3 - 5546
73 032 438
BER 3 - 5541
Further sizes on request.
SW
55 - 50
55 - 46
55 - 41
60 - 55
60 - 50
60 - 46
65 - 60
65 - 55
65 - 50
70 - 65
70 - 60
70 - 55
70 - 50
75 - 70
75 - 65
75 - 60
75 - 55
80 - 75
80 - 70
80 - 65
80 - 60
85 - 80
85 - 75
85 - 70
85 - 65
90 - 85
90 - 80
90 - 75
90 - 70
95 - 90
95 - 85
95 - 80
95 - 75
95 - 70
95 - 65
95 - 60
95 - 55
15
10. Hydraulic torque wrenches BL-Series up to 27000 Nm
Powerful hydraulic wrenches for JUWEL
attachments, standard attachments
and hexagon sockets. Compact, userfriendly tools for large bolted fastenings.
Ergonomic, safe design and particularly
robust construction. Silent operation and
non-fatiguing use promote work safety.
• Robust, leightweight steel housing,
convenient size
• Repeat accuracy +/- 2.5%
BL-Serie
BL-Series
• Receiver for aluminium supports
• Available with single hose
(up to 5000 Nm) or two-hose
(up to 27000 Nm) connection
• Revolving hydraulic hose
connector (360°)
• Drive adapters and supports
replaceable without tools
Delivery includes:
• Grab handle
• Support flat
• Support straight
• Torque table
• Test certificate
• Operating instructions
• Drive adapter
• Tool box, made of steel
16
13. Hydraulic torque wrench BU-Series up to 10800 Nm
Multi-purpose tools with easily replaceable hexagon socket attachments up to 70 mm (width across
flats) for flange fastenings. Also 1 ½” square sockets and 1” and 1 ½” adapters for JUWEL and standard
attachments and hexagon attachments for installing hexagon socket screws.
• Robust, leightweight steel housing
• Receiver for aluminium supports
• Supplied with deep and shallow supports
• Replaceable hexagon sockets
• Replaceable 1 1/2” square sockets, 1” and 1 ½” for drive adapters
• High repeat accuracy +/- 2.5%
BU-Series
• Suitable for assembling cranes
Delivery includes:
• Grab handle
• Support flat
• Support straight
• Torque table
• Test certificate
• Operating instructions
• 4-edged interchangeable
attachments with drive adapter
• Tool box, made of steel
19
14. Hydraulic torque wrench BU-Series up to 10800 Nm
D
B
C
A
R
E
F
Technical data / Dimensions
TYPE
BU-Series
Art.-Nr. / Art.-no.:
Anschl. / Conn. Syst.
Leistung / Torque
(Nm) max.
Wechselbuchse bis SW
Interchangeable bushing
Antriebsvierk. / Square drive
Gewicht / Weight (kg)*
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
R
(mm)
BU-52
70 052 000
00
BU-102
70 102 000
00
BU-102/70
70 112 000
00
650 - 5.000
600 - 9.120
600 - 10.800
55
60
70
1“ - 1 ½“
6,4
203
157
61
120
81
50
48
1 ½“
9,2
218
168
61
142
107
70
49
1 ½“
9,5
232
181
61
142
107
70
59
Torque wrenches, with higher moments of torsion, on request
20
16. Hydraulic “high performance” pumps
• Compact, three-stage “high performance”
hydraulic pump for operating with hydraulic
torque wrenches, for single and double hose
systems
• Aluminium oil tank with oil gauge and
thermometer
• Tubular steel lifting / protective hoops
• High-precision pressure gauge
• Infinitely variable maximum pressure
adjustment, 40 – 800 bar
• Fixed maximum pressure adjustment for tool
return stroke
High performance
pumps
• Configured for continuous operation
HEC 110 - 3 - 230 Automatic
with additional features
• Automatic bolting up to the pre-setted final
moment of torque
• Constant oil temperature during the whole
bolting process caused by temperature controlled
air-oilfilter
22
• Operating-hour counter to simplify the observance
of service intervals (optional)
17. H
B
Technical data
Drive
Art.-No.
Tankvolume ltrs.
Flowrate
ND/MD/HD
HE 025-3-230 HE 055-3-230 HE 110-3-400
Elektr.
Elektr.
Elektr.
01 190 512
01 190 514
01 190 518
3
6
6
HP 110-3
Druckl.
01 190 522
5
HP 280-3
Druckl.
01 190 524
9
HEC 110-3-230
Automatisch
01 190 520
6
3,2 - 0,9 - 0,35
6,4 - 1,8 - 0,7
7,2 - 2,5 - 0,9
4,5 - 1,1 - 0,4
7,5 - 2,5 - 0,9
8,5 - 3,0 - 1,3
40 - 800
230/50
0,25
14,0
40 - 800
230/50
0,55
22,0
40 - 800
400/50
1,1
23,0
40 - 800
40 - 800
1,1
17
4 - 10
2,8
21
4 - 10
80 - 200 - 800
230/50
1,1
29
390 x 320
Nein
470 x 440
Ja
470 x 440
Ja
420 x 350
Ja
465 x 380
Ja
ltrs.
Pressure
(bar)
ND/HD
Current
V/Hz
Power
Kw
Weight
(kg)
Airpressure (bar)
Dim.
(mm)
Height (H) x Width (B)
Air-Oil-Cooler
High performance
pumps
TYPE
490 x 250
Ja
JUWEL “Highpressure“ double safety hoses
Art.-No.: Lenghts:
01 190 032
3m
01 190 042
4m
01 190 063
6m
01 190 071
10m
• Working pressure 800 bar
• Burst pressure
2800 bar
23
18. Pneumatic torque wrench TL-/TLW-Series up to 12000 Nm
JUWEL pneumatic torque wrenches
feature clockwise and counter-clockwise
rotation and two-stage gearboxes.
Precise torque levels are adjusted by
means of a graduated pressure
reducing valve on the air attendance
unit.
• Pneumatic torque wrenches are
fast and safe and make little noise
Pneumatic torque wrench
TL/TLW-Series
• Accuracy of +/- 5% under
unchanging conditions
• Offers a high grade of work safety
• Protected against overloading by a
slipping clutch
• Max. air consumption, 580 ltrs./min.
TLW:
• as TL-Series but in
90° offset execution
24
Delivery of both of the
types includes:
• Attendance unit
• Spiral hose
• Support bevelled
• Torque table
• Test certificate
• Operating instructions
• Tool box, made of steel,
with foamed material insert
- For the use inside explosive areas -
20. Mechanical force multiplier up to 12000 Nm
D
H
E
A
Technical data
Art.-No.
Torque min.-max. (Nm)
Input square
E*
Square drive
A
Gear diam. (mm)
D
Height (mm)
H
Weight
(kg)
Reducing ratio**
Typ 01 RS Typ 02 Typ 02K Typ 03 Typ 03L Typ 04
Typ 06
Typ 07
10 110 000 10 200 000 10 210 000 10 300 000 10 310 000 10 400 000 10 600 000 10 700 000
160-1200
540-3200
540-3200
540-4200 1460-5400 680-6200 1860-10000 1900-12000
½“
½“
½“
½“
½“
½“
½“
½“
1“
1“
1“
1 ½“
1 ½“
1 ½“
1 ½“
1 ½“
85
180
3,6
1:4
88
225
4,7
1 : 16
88
340
5,9
1 : 16
88
235
5,9
1 : 16
88
275
7,5
1 : 64
130
265
10,8
1 : 22
130
315
15,8
1 : 60
175
328
19
1 : 74,8
Mechanical force
multiplier
TYPE
* Alternatively ¾” inside or outside square
**Notice for engeneering: It´s important to take care of the gear reduction regarding to the torque table for input and output
27
21. Torque wrenches “beam type”
• Assure less effort and provide
high-level accuracy
• clockwise/counter-clockwise switchable
JUWEL torque wrench “beam type”
signalize the reach of the preset value by
Torque wrenches
“beam type”
• hearable clicking
• noticeable sudden snap
• by the come out of the red control button
Art.-No.:
Torque (Nm) min.-max.:
Accuracy:
28
TYP 01
20 001 005
40 - 360
+/- 2 %
TYP 15
20 001 009
300 - 800
+/- 2 %
22. Supports for torque wrenches
Steel support, bevelled
Art.-No.
Useable with type
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 01RS, 02, 02K
Type: TES-/TEWS-101, 241, JBSL-/JBWSL-120, 250
Type: TL-/TLW-100, 240
10 300 005
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 03, 03L
Type: TES-/TEWS-351, 501/1K, JBSL-/JBWSL-350, 500
Type: TL-/TLW-350, 500
10 400 009
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 04, 06, 07
Type: TES-/TEWS-601/1, 901, JBSL-/JBWSL-600, 900
Type: TL-/TLW-600, 900
10 200 013
Support aluminium, bevelled
Art.-No.
Useable with type
50 080 012
Electric torque wrench
Pneumatic torque wrench
Type: TES-/TEWS-81, JBSL-/JBWSL-80
Type: TL-/TLW-80
10 200 014
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 01RS, 02, 02K
Type: TES-/TEWS-101, 241, JBSL-/JBWSL-120, 250
Type: TL-/TLW-100, 240
10 400 020
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 04
Type: TES-/TEWS-601/1, JBSL-/JBWSL-600
Type: TL-/TLW-600
Art.-No.
Useable with type
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 01RS, 02, 02K
Type: TES-/TEWS-81, 101, 241, JBSL-/JBWSL-80, 120, 250
Type: TL-/TLW-80, 100, 240
10 300 020
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Type: 03, 03L
Type: TES-/TEWS-351, 501/1K, JBSL-/JBWSL-350, 500
Type: TL-/TLW-350, 500
10 400 025
Mech. force multiplier
Electric torque wrench
Pneumatic torque wrench
Supports for
torque wrenches
Weldable support ring
Type: 04, 06
Type: TES-/TEWS-601/1, 901, JBSL-/JBWSL-600, 900
Type: TL-/TLW-600, 900
10 200 018
Weldable support rings for own fabrication of special supports with different angulars. At these support rings a custom made stillage made of
weldable material can be fixed to counter the torque of the wrench.
29
23. Special types
Special types
Design and fabrication of electric torque wrenches for special application
90° offset execution of the torque
wrench for railway application
30
Torque wrench with rotating
lengthening piece
24. • special torque wrenches
• special supports
• user-specific made sockets
(hexagon & imperial size)
Straight wrench for railway application
Special types
Electric torque wrench with lateral drive
31
25. Service portfolio
We offer:
•
•
•
•
•
service for calibration and reparation for all electric, hydraulic, pneumatic and mechanical torque
wrenches – also for all external devices
individual trainings, consulting & instructions for using new devices in our company or at the
client site
wide range of accessories, for example spanner sockets, hexagon socket insert special tools available
on request
service for bolted fastenings at the client site by our professional customer service
Leasing-service for particular fastenings
Documentation
All our new wrenches are delivered complete with
a torque table, compiled from the results of its
respective tests. The accompanying test reports
provide details of exact torques.
Service portfolio
The results are presented in numeric and graphic
form on a standard certificate. The testing of
continuously rotating wrenches is carried out in
accordance with ISO 5393.
In collaboration with the University
in Siegen, we developed amongst
others our new test center. In future
we are therefore able to realize
a calibration service for torque
wrenches up to 50.000 Nm.
34