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All transformers are NOT created equal
Liquid vs. Dry Transformers

Meet safety codes, both indoors and out.
In the United States, the National Electric Code has been expanded to include a section on the
use of less flammable liquids for outdoor applications. This recognizes the value of specifying
these liquids—which have long been used indoors—for sensitive outdoor installations.
    Unlike dry transformer designs, liquid designs using 561® Transformer Fluid from
Dow Corning cool as well as insulate, making them the ideal choice for a range of different
indoor and outdoor sites. Liquid transformers also run quieter and take up less space than their
dry counterparts.



Realize greater efficiency over dry types.
For years, utility companies have recognized the value of liquid transformers over dry designs. In
addition to reliability and long life, utilities also demand high efficiency.
     Since all of the power delivered through a transformer directly affects its efficiency, a differ-
ence of only 0.5 percent in the efficiency of a 2,000 kVA unit running at 50 percent of rated load
can add up to 43,800 kilowatt hours each year. When you consider that a transformer’s lifespan is
typically 25 years or more, this adds up to a huge cost savings.
     When you also consider that dry designs may be difficult, if not impossible, to repair and that
the coils may not be recyclable, the full advantage of liquid designs becomes obvious.
     As you can see, a liquid transformer filled with 561 Transformer Fluid can easily pay for itself
and much more.

                                                      For the most efficient design ... choose LIQUID.


Comparing Liquid Alternatives
Achieve long-term performance and reliability.
561 Transformer Fluid is extremely stable, both electrically and thermally. As a result, it can
maintain its insulating and cooling properties for extended periods of time, even at very high
temperatures.
    In addition, silicone transformer fluid has excellent oxidation resistance, which deters the
formation of degradation products or sludging. And its high chemical stability and crystal clarity
allow you to check for foreign materials at a glance.
    This stability translates into less maintenance, which in turn adds up to lower costs for you.

            561 Transformer Fluid                                            R-Temp Fluid             Mineral Oil
                                                                                            AV03209




                                                                                                                              AV032010
                                                                AV03208




561 Transformer Fluid (left) demonstrates superior chemical stability and clarity compared with R-Temp®1 fluid (middle) and
mineral oil (right). The samples show unaged material on the left and material aged for 500 hr. @ 100°C on the right.

1
 R-Temp is a registered trademark of Cooper Power Systems, Inc.
©1998 Dow Corning Corporation. All rights reserved.
F.C. Photos: AV00215, AV03315, AV03314, AV02920, AV03308, 00605-5, AV00216
Protect people, buildings and equipment.
                          Silicone fluid has a significantly better fire impact profile than any other type of
                          material in its class. In fact, it has a significantly lower heat release rate, lower
                          smoke generation, and lower toxicity of combustion by-products than its
                          competitors.
                                                       Several studies by third-party investigators, including
                                                   Factory Mutual, Underwriters Laboratories, and




                                                                                                                                                      AV03261
                                                   Southwest Research Institute, have clearly concluded that
                                                   in the event of fire, silicone fluid is the best performing
                                                   material, when compared to mineral oil and High-                    561® Transformer Fluid for
                                                   Molecular-Weight Hydrocarbon (HMWH) oil.
                                                                                                                       indoor applications helps
                                                                                                                       protect museum

                                                                                                                       With the help of 561
       AV03211




                                                                                     Silicone transformer fluid pro-   Transformer Fluid from
                                                                                     duced an average of one-tenth
                          High-Molecular-                                                                              Dow Corning, the new $1
                                                                                     as much heat and one-fifth as
                          Weight
                                                                                     much carbon monoxide as High-     billion Getty Center in
                          Hydrocarbon
                                                                                     Molecular-Weight Hydrocarbon
                          (HMWH)                                                                                       suburban Los Angeles
                                                                                     (HMWH) in a fact-finding
                                            AV03212




                                                                                     investigation conducted at
                                                                                                                       provides a stable protective
                                                                                     Underwriters Laboratories.
                                                          561 Transformer Fluid                                        environment for the
                                                                                                                       museum’s collections.
                          Address important environmental issues.                                                      The facility’s power deliv-
                          The potential for toxicity, bioaccumulation, and ultimate fate of a material                 ery system is a crucial part
                          during its useful life and beyond are important considerations. 561 Transformer
                                                                                                                       of the design. The system
                          Fluid is an excellent choice for low toxicity, non-bioaccumulation, and
                          recyclability. At the end of its useful life, 561 Transformer Fluid can usually              must provide an extremely
                          be recycled.                                                                                 reliable, temperature-
                               In cases where 561 Transformer Fluid is exposed to the environment
                                                                                                                       and humidity-controlled
                          through spill or accidental release, it has low toxicity and will not bioaccumulate.
                          561 Transformer Fluid degrades in soil into silica, carbon dioxide, and water.               climate, and help ensure
                          561 has extremely low water solubility and in the case of a spill into water, the            critical fire safety.
                          fluid will initially float on the surface, aiding clean up. Eventually, any residual
                          will absorb onto particles and settle into the sediment where it will degrade.               Specifiers chose 561
                          Ready biodegration of fluids can result in oxygen depletion in water and cause               Transformer Fluid because
                          harm to aquatic life. 561 Transformer Fluid will not biodegrade in water, but
                          will degrade after settling into sediment at a rate that will not significantly              silicone’s high flash point
                          deplete oxygen.                                                                              and low heat release
                               Silicone fluid has a very favorable environmental profile.                              offered the museum an
2698

                                                                                                                       added measure of safety
                                For the best performing liquid insulation ... choose SILICONE.                         over competing materials.




                 561
                                            ®


                                                      It takes the heat,
                                                      so you don’t have to.
                 Silicone Transformer Fluid
When the answer is a silicone,
                                                                 liquid-type transformer, rely on
                                                                 561 Transformer Fluid.
                                                                 561 Transformer Fluid is the only UL classified silicone transformer fluid
                                                                 on the market. That means there’s no more wondering about whether your
                                                                 transformer will meet code.
                                                                      And, there’s no need to worry about disposal, either. In 1996,
                                                                 Dow Corning initiated a Registration and Recycling program for
                                                                 561 Transformer Fluid. This program can help reduce your concerns about
                                                                 future disposal costs and provide a cost-effective, environmentally acceptable
                                                                 alternative to disposal.
                                                                      Selecting the best transformer may seem like a difficult task, but with
                                                                 the right information—backed by Dow Corning’s proven applications and
                                                                 more than 20 years of testing—a tough decision can be made easy.



                                                                 We want to ensure you get what you want.
                                                                 A full model specification can be obtained from Dow Corning at the
                                                                 numbers below. However, the following points should be incorporated into
                                                                 any specification for silicone fluid to make sure you get its full value:

                                                                   ■ The dielectric coolant shall be a listed, less-flammable fluid meeting
                                                       AV01783




                                                                     the requirements of the National Electric Code 450-23, including a
With its high flash and fire points, 561 Transformer                 minimum fire point of 300°C.
Fluid presents a very low fire hazard.                             ■ The fluid shall be non-hazardous, non-bioaccumulating, and exhibit
                                                                     low toxicity.
                                                                   ■ The fluid shall be degradable in soils and sediments.
                                                                   ■ The fluid shall not cause oxygen depletion (starvation) in water.
                                                                   ■ The fluid shall be approved per Factory Mutual P7825. Total heat
                                                                     release rate shall not exceed 150 kW/m2.
                                                                   ■ The fluid shall be classified by Underwriters Laboratories as a dielec-
                                                                     tric medium per UL category EOUV. The fluid shall also be classified
                                                                     as a transformer fluid per UL category EOVK.
                                                                   ■ Liquid viscosity shall not exceed 100 mm2/s at 0° as tested per ASTM
                                                                     D 445, D 2161.
                                                                 For more information, or to speak to a Dow Corning representative, please
                                                                 call: In the USA: 1-800-HELP-561 or 1-517-496-6000
                                                                         In Canada:         1-905-826-9600
                                                                         In Mexico:         1-525-327-1300

                                                                 The information and data contained herein are based on information we believe reliable. You should
                                                                 thoroughly test any application and independently conclude satisfactory performance before use.
                                                                 Suggestions of uses should not be taken as inducements to infringe any particular patent.

                                                                 Dow Corning and 561 are registered trademarks of Dow Corning Corporation.

                                                                 Printed in U.S.A.                           AMPM0454/1297                            Form No. 10-783-98




                                                                 Dow Corning Corporation
                                                                 Midland, Michigan 48686-0994

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561 colour mailer all transformers are not created equal

  • 1. All transformers are NOT created equal
  • 2. Liquid vs. Dry Transformers Meet safety codes, both indoors and out. In the United States, the National Electric Code has been expanded to include a section on the use of less flammable liquids for outdoor applications. This recognizes the value of specifying these liquids—which have long been used indoors—for sensitive outdoor installations. Unlike dry transformer designs, liquid designs using 561® Transformer Fluid from Dow Corning cool as well as insulate, making them the ideal choice for a range of different indoor and outdoor sites. Liquid transformers also run quieter and take up less space than their dry counterparts. Realize greater efficiency over dry types. For years, utility companies have recognized the value of liquid transformers over dry designs. In addition to reliability and long life, utilities also demand high efficiency. Since all of the power delivered through a transformer directly affects its efficiency, a differ- ence of only 0.5 percent in the efficiency of a 2,000 kVA unit running at 50 percent of rated load can add up to 43,800 kilowatt hours each year. When you consider that a transformer’s lifespan is typically 25 years or more, this adds up to a huge cost savings. When you also consider that dry designs may be difficult, if not impossible, to repair and that the coils may not be recyclable, the full advantage of liquid designs becomes obvious. As you can see, a liquid transformer filled with 561 Transformer Fluid can easily pay for itself and much more. For the most efficient design ... choose LIQUID. Comparing Liquid Alternatives Achieve long-term performance and reliability. 561 Transformer Fluid is extremely stable, both electrically and thermally. As a result, it can maintain its insulating and cooling properties for extended periods of time, even at very high temperatures. In addition, silicone transformer fluid has excellent oxidation resistance, which deters the formation of degradation products or sludging. And its high chemical stability and crystal clarity allow you to check for foreign materials at a glance. This stability translates into less maintenance, which in turn adds up to lower costs for you. 561 Transformer Fluid R-Temp Fluid Mineral Oil AV03209 AV032010 AV03208 561 Transformer Fluid (left) demonstrates superior chemical stability and clarity compared with R-Temp®1 fluid (middle) and mineral oil (right). The samples show unaged material on the left and material aged for 500 hr. @ 100°C on the right. 1 R-Temp is a registered trademark of Cooper Power Systems, Inc. ©1998 Dow Corning Corporation. All rights reserved. F.C. Photos: AV00215, AV03315, AV03314, AV02920, AV03308, 00605-5, AV00216
  • 3. Protect people, buildings and equipment. Silicone fluid has a significantly better fire impact profile than any other type of material in its class. In fact, it has a significantly lower heat release rate, lower smoke generation, and lower toxicity of combustion by-products than its competitors. Several studies by third-party investigators, including Factory Mutual, Underwriters Laboratories, and AV03261 Southwest Research Institute, have clearly concluded that in the event of fire, silicone fluid is the best performing material, when compared to mineral oil and High- 561® Transformer Fluid for Molecular-Weight Hydrocarbon (HMWH) oil. indoor applications helps protect museum With the help of 561 AV03211 Silicone transformer fluid pro- Transformer Fluid from duced an average of one-tenth High-Molecular- Dow Corning, the new $1 as much heat and one-fifth as Weight much carbon monoxide as High- billion Getty Center in Hydrocarbon Molecular-Weight Hydrocarbon (HMWH) suburban Los Angeles (HMWH) in a fact-finding AV03212 investigation conducted at provides a stable protective Underwriters Laboratories. 561 Transformer Fluid environment for the museum’s collections. Address important environmental issues. The facility’s power deliv- The potential for toxicity, bioaccumulation, and ultimate fate of a material ery system is a crucial part during its useful life and beyond are important considerations. 561 Transformer of the design. The system Fluid is an excellent choice for low toxicity, non-bioaccumulation, and recyclability. At the end of its useful life, 561 Transformer Fluid can usually must provide an extremely be recycled. reliable, temperature- In cases where 561 Transformer Fluid is exposed to the environment and humidity-controlled through spill or accidental release, it has low toxicity and will not bioaccumulate. 561 Transformer Fluid degrades in soil into silica, carbon dioxide, and water. climate, and help ensure 561 has extremely low water solubility and in the case of a spill into water, the critical fire safety. fluid will initially float on the surface, aiding clean up. Eventually, any residual will absorb onto particles and settle into the sediment where it will degrade. Specifiers chose 561 Ready biodegration of fluids can result in oxygen depletion in water and cause Transformer Fluid because harm to aquatic life. 561 Transformer Fluid will not biodegrade in water, but will degrade after settling into sediment at a rate that will not significantly silicone’s high flash point deplete oxygen. and low heat release Silicone fluid has a very favorable environmental profile. offered the museum an 2698 added measure of safety For the best performing liquid insulation ... choose SILICONE. over competing materials. 561 ® It takes the heat, so you don’t have to. Silicone Transformer Fluid
  • 4. When the answer is a silicone, liquid-type transformer, rely on 561 Transformer Fluid. 561 Transformer Fluid is the only UL classified silicone transformer fluid on the market. That means there’s no more wondering about whether your transformer will meet code. And, there’s no need to worry about disposal, either. In 1996, Dow Corning initiated a Registration and Recycling program for 561 Transformer Fluid. This program can help reduce your concerns about future disposal costs and provide a cost-effective, environmentally acceptable alternative to disposal. Selecting the best transformer may seem like a difficult task, but with the right information—backed by Dow Corning’s proven applications and more than 20 years of testing—a tough decision can be made easy. We want to ensure you get what you want. A full model specification can be obtained from Dow Corning at the numbers below. However, the following points should be incorporated into any specification for silicone fluid to make sure you get its full value: ■ The dielectric coolant shall be a listed, less-flammable fluid meeting AV01783 the requirements of the National Electric Code 450-23, including a With its high flash and fire points, 561 Transformer minimum fire point of 300°C. Fluid presents a very low fire hazard. ■ The fluid shall be non-hazardous, non-bioaccumulating, and exhibit low toxicity. ■ The fluid shall be degradable in soils and sediments. ■ The fluid shall not cause oxygen depletion (starvation) in water. ■ The fluid shall be approved per Factory Mutual P7825. Total heat release rate shall not exceed 150 kW/m2. ■ The fluid shall be classified by Underwriters Laboratories as a dielec- tric medium per UL category EOUV. The fluid shall also be classified as a transformer fluid per UL category EOVK. ■ Liquid viscosity shall not exceed 100 mm2/s at 0° as tested per ASTM D 445, D 2161. For more information, or to speak to a Dow Corning representative, please call: In the USA: 1-800-HELP-561 or 1-517-496-6000 In Canada: 1-905-826-9600 In Mexico: 1-525-327-1300 The information and data contained herein are based on information we believe reliable. You should thoroughly test any application and independently conclude satisfactory performance before use. Suggestions of uses should not be taken as inducements to infringe any particular patent. Dow Corning and 561 are registered trademarks of Dow Corning Corporation. Printed in U.S.A. AMPM0454/1297 Form No. 10-783-98 Dow Corning Corporation Midland, Michigan 48686-0994