7. Automated Assembly of Wire Connector
Scope:
Concept, Layout Design, Individual
station design for assembly of pins, rings
and stoppers on wire harness with
automated checking at each stage
Deliverables:
Complete Automated Line, Installation
Operation Manuals
Benefits: Reduction in Cycle time
Increase in productivity and automated
quality checks
Challenges: Highly complex process of
small part feeding, selection, orientation
and positioning in assembly process
9. Automated Assembly of Fuel Pump
Scope:
Concept, Layout Design, Individual
station design for line assembly of pump
parts with testing at each stage for
complying with quality norms. Machine
should be capable of being run manually
if needed.
Deliverables: Complete Automated Line
consisting of 13 stations in line,
Installation Operation Manuals
Benefits: Reduction in Cycle time
Increase in productivity and automated
quality checks
Challenges: Highly complex process of
small part feeding, selection, orientation
and positioning in assembly process.
Testing for quality at each stage
18. TESTING AUTOMATION
ATE (Automatic Testing Equipment) GAUGING AUTOMATION
TESTING RIGS FOR FUNCTIONAL &
AUTOMATED QUALITY
OPTICAL PARAMETER TESTING OF MULTI
DATA ACQUISTION
FUNCTIONAL DISPLAYS (MFD) FOR
SYSTEM
SU30-MKI FIGHTER PLANES
19. LEAK TESTING MACHINES
ā¢ DRY TYPE LEAK TESTING
ā¢ DIP TYPE LEAK TESTING
ā¢ DRY & DIP TYPE LEAK
TESTING
ā¢ LOW VOLUME
ā¢ LARGE VOLUME
DRY & DIP TYPE
24. FLOOR CONVEYORS
ā¢ SLAT CONVEYOR
ā¢ POWER & FREE ROLLER CHAIN CONVEYOR
ā¢ BELT CONVEYOR
ā¢ IDLER ROLLER CONVEYOR
25. Fully Automated line for Pallet movement
Scope:
Concept
Layout Design
Conveyor Design
Deliverables:
Conveyor Line and
other assemblies
Benefits:
Fully PLC Controlled
Reduction in Cycle
time
Challenges:
High speed and
sudden stop
Operator Interface
Safety
POWER & FREE CONVEYOR SYSTEM
31. Metal Cutting
Material
Dispensing SPM APPLICATIONS
Fixture
handling
5% 5%
solutions
SPM 16
6%
Num ber of P ro jects
13%
15% 14
12
10
Welding
8
applications
6
6% 4
Leak testing 2
11% 0
Assembly line M
ng yor s t ing ions
in g s lin e SP
PM lin g y
nt r st i
on
ns s
g S ha nd lic ati m b ly t
e
G a to t e o nv ak t e solu
pe
9% n
D is Cut ti ria l s & Au
p p sse C L e tur e
or
Auto testing aA
tal Mate ldin g l at F ix
Manipulators Me ip u
Conveyors e
10% n
W Ma
& Gantry
11% Type of Application
APPLICATION DISTRIBUTIONS 9%
S Customer's Growth Rate
T
Number of customers
30
A
25
T 20
I 15
S 10
T 5
I 0
Q4 2007 Q1 2008 Q2 2008 Q3 2008 Q4 2008 Q12009
C
Quarter
S
32. SAMTEL MACHINES STRENGTHS
ā¢ Strong Values ā Integrity & Transparency in Business relationships
ā¢ Strong Team of 100+ in the areas of Application Engineering,
Design, Assembly & Testing, Installation & Commissioning.
ā¢ Dedicated Mechanical Design Team working in 3D - Unigraphics
ā¢ Organization planned to be increased to 150+ by next year
ā¢ Well defined workflow & document management ensuring
requirements are handled quickly and easily through each phase.
ā¢ Ability to handle aggressive deadlines in the development cycle
without compromising on quality & delivery
34. CONTROL & INTEGRATION
ā¢ DESIGNING OF PLC ā¢ Various kind of
CONTROLLED PANEL Instrumentation & Process
ā¢ HMI,SCADA & DCS control system solutions.
integration Temperature controllers
ā¢ PROGRAMMING OF ALL
Pressure controllers
MAJOR BRANDS OF PLC
Level controllers
LIKE MITSUBISHI, ALLEN
BRADELY, Vision based controllers
SIEMENS,Messang, ETC.
All kind of physical and
ā¢ Motion control analytical variable
ā Servo System controllers.
ā Variable Frequency ā¢ Open and Close loop control
Drive for motors system.
ā Pneumatic and
ā¢ PLC based
Hydraulic motion
ā¢ PID Based
control
INHOUSE DEVELOPED
ā¢ INHOUSE WIRING OF ā¢ Relay Logic based
PLC CONTROLLED PANEL
CONTROL PANELS
ā¢ RFID & Testing Solution
35. COMPETENCIES
DESIGN & DEVELOPMENT OF
CUSTOMISED PNEUMATIC &
SERVO BASED SYSTEMS
DESIGN & DEVELOPMENT OF
CRITICAL FIXTURES
DESIGNING OF ADVANCE
PNEUMATIC CIRCUITS
DESIGN & DEVELOPMENT OF
CUSTOMISED COMPONENT
FEEDING SYSTEMS
DESIGNING OF VARIOUS HEATING
SYSTEMS
DESIGNING OF INTEGRATED
CONTROL SYSTEMS
36. MAKES OF STANDARD BOPs:
SL NO. DESCRIPTION MAKE / SERIES
1 PLC CONTROLLER SIEMENS/ AB/Mitsubishi
2 PNEUMATICS FESTO/ SMC
3 SENSORS SICK/ OMRON
4 CABLES LAPP
5 DRAG CHAIN IGUS
6 CONTROL PANEL BCH
7 SWITCH GEAR TELEMECANIQUE
8 POWER SUPPLY SIEMENS/OMRON
9 LM GUIDE THK/ HIWIN
10 BALL SCREW THK/HIWIN
11 BEARINGS SKF/ FAG
12 SERVO MOTORS SIEMENS/ AB
13 SERVO GEAR HEAD GIRRARD/ SUMITOMO
14 GUIDE RODS THK
15 TOWER LIGHT PATELITE
16 BOWL FEEDER ELSCINT
17 LINEAR TRANSDUCER FESTO/ GEFRAN
18 AREA SENSOR BANNER/ ORBITAL
19 INDUCTION HEATING SYSTEM P.A.L.
20 MMI SIEMENS/ AB
