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Low-Cost Solar Charge Controller with
Maximum Power Point Tracking for the
         Developing World

             Robert Pilawa
            OLPC Presentation

             April 4th, 2010
Outline
•   Charge Controller Basics
•   Maximum Power Point Tracking
•   Cost considerations
•   Our prototype
Charge Controller Basics




•   Protect battery from over-voltage
•   Protect battery from under-voltage
•   Low-cost
•   Used for low-power applications
Maximum power point problem




 •   Typical 12V panel, Vmp=17 V
 •   Mismatch between panel voltage and battery voltage
 •   Does not extract maximum available power from panel
 •   Think of it as gears on a motor
Maximum power point tracker




• Smart power electronics adjust panel voltage to extract
  maximum power
• Typically more expensive
Cost consideration
• MPPT can capture as much as 30% more of the available
  power.
• Typically not used for low (<50W) panels
• With 20% increase in power, you should use it if
  additional cost is $0.80/Watt higher than simple charge
  controller (for $4/Watt panels)
• So a 30W MPPT charger would be considered if it costs
  $24 more than a simple charger
• Today's designs cost > $1/Watt
Our low-cost solar charger
• Targeting $0.25/Watt
• Uses innovative new digital control
• Low-cost power electronics components
• Robust implementation
• Able to charge lead-acid batteries, cell-phones, and
  OLPC X0
• Expected first prototypes for testing early summer of 2010

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Olpc Apr 4 2010

  • 1. Low-Cost Solar Charge Controller with Maximum Power Point Tracking for the Developing World Robert Pilawa OLPC Presentation April 4th, 2010
  • 2. Outline • Charge Controller Basics • Maximum Power Point Tracking • Cost considerations • Our prototype
  • 3. Charge Controller Basics • Protect battery from over-voltage • Protect battery from under-voltage • Low-cost • Used for low-power applications
  • 4. Maximum power point problem • Typical 12V panel, Vmp=17 V • Mismatch between panel voltage and battery voltage • Does not extract maximum available power from panel • Think of it as gears on a motor
  • 5. Maximum power point tracker • Smart power electronics adjust panel voltage to extract maximum power • Typically more expensive
  • 6. Cost consideration • MPPT can capture as much as 30% more of the available power. • Typically not used for low (<50W) panels • With 20% increase in power, you should use it if additional cost is $0.80/Watt higher than simple charge controller (for $4/Watt panels) • So a 30W MPPT charger would be considered if it costs $24 more than a simple charger • Today's designs cost > $1/Watt
  • 7. Our low-cost solar charger • Targeting $0.25/Watt • Uses innovative new digital control • Low-cost power electronics components • Robust implementation • Able to charge lead-acid batteries, cell-phones, and OLPC X0 • Expected first prototypes for testing early summer of 2010