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Need for Sulphur measurement in
Multi-product pipelines
             Using PAC Antek High Speed
                   Sulphur Analyser
Moving Products
 Different product batches are “pushed” through the system
 abutting each other. The product is kept in turbulent flow to
 minimize interfaces the mixing zone between batches.

                           Product Integrity During Movement




      Reformulated   Low sulphur    Kerosene/    High     Conventional   All premium   Reformulated
         regular      diesel fuel    Jet Fuel   sulphur      regular        grades        regular
        gasoline                                 Diesel     gasoline                     gasoline


             Pipelines use optimum sequencing of product grades
                to reduce the potential for contamination and/or
                   downgrading of the products transported.
Methods for interface detection
     • PAC High Speed Sulphur analysis (1 min.)
     • Other techniques ( 4-5 min.)
Analysis Times for Various Methods

                       EDXRF >10 Minutes



       Lead Acetate Paper Tape 8+ minutes


                        PUVF 4-5 minutes


          Gas Chromatography 5-6 minutes


        ANTEK UVF (standard)   2 ½ minutes


              ANTEK UVF HSS 1 minute or
                            less
RAPID RESPONSE OF THE ANALYZER
            sulphur IN GASOLINE SAMPLE SWITCHING FROM 110 TO 220 AND 15 mg/kg sulphur

                            240
                            225
                            210
                            195
Concentration (ppm/wt. S)




                            180
                            165
                            150
                            135
                            120
                            105
                             90
                             75
                             60
                             45
                             30
                             15
                              0
                                  1   11   21   31   41   51   61   71   81   91   101 111 121 131 141 151
                                                     Minutes (1 Analysis/min.)



                              96-97% RESPONSE IN 1 MINUTE OR LESS
RECOVERY TIME FOR GASOLINE

TRANSITION FROM 220 TO 15 mg/kg sulphur GASOLINE

        240
        225
        210
        195
        180
        165
        150
        135
mg/kg




        120
        105
         90
         75
         60
         45
         30
         15
          0
              -3     -2   -1   0   1     2      3      4      5   6   7   8   9
                                       Injections (minutes)


                   90% RESPONSE IN 1 MINUTE OR LESS
Other instruments and technologies use averaging
technique for Sulphur measurement


        • T90 Response every 2.5mins or more
         3 min                 6 min



120

100

80

60

40

20

 0
         0
         0
         0
         0


         0




         0
         0
         0


         0
         0
 30
  0


       60
       90
      12
      15
      18
      21


      27
      30


      36
      39
      24




      33
Comparison of 6200 HSS with other techniques
           • Product change over
           • 6200HSS detection
           • Other instruments &
             techniques


 350
 300
 250
 200
 150
 100
  50
   0
       0      60    120 180 240 300 360 420 480 540 600 660 720 780
Principle of measurement
UV-Fluorescence According to ASTM D 5453
   R-S + O2 1000+°C  SO2 + combustion products


  SO 2 + uv  SO 2 *SO 2 +e
 Amount of energy produced is directly proportional
   to the number of sulphur atoms in the sample
Total sulphur Analytical Flow path

Pyro-UV-Fluorescence Method (ASTM 5453, ISO EN 20846 )

                                    Pyro-Oxygen

   Sample            Injection Valve
 Conditioning                                                Furnace
                                                              1050°C
                                                  R-S + O2             H2O + SO2 + CO2




                      Carrier     Inlet (O2 )                                            Heat   traced
                      Gas (N2,)
Hydrocarbon Stream                                                Vent




          DCS
                                                  UV-Lamp         SO2*
                                                                            SO2+ CO2


                                                                   photon

                             4-20 mA              Detector         PMT
Theory of Operation
Detect Sample


   SIMPLE UV FLUORESCENCE DETECTOR


   Gas Stream from Pyro Tube                    PMT

                                            Interferenc
                     UV                             e
                  Excitation                   Filter
                                         Filter and
                    Light      UV Lamp   Collimating lenses


      Voltage


                                Tim
                                 e
Theory of Operation
   SIMPLE UV FLUORESCENCE DETECTOR




    SO2 in sample             PMT
         stream
              SO2




                    UV Lamp




    Voltage


                     Tim
                      e
Theory of Operation

    SIMPLE UV FLUORESCENCE DETECTOR
                            Emission Light




                                             PMT
                      SO2




                       UV Lamp




     Voltage


                            Tim
                             e
Theory of Operation
Detect Sample
    SIMPLE UV FLUORESCENCE DETECTOR



                      SO2
                                PMT




                      UV Lamp




     Voltage


                       Tim
                        e
Theory of Operation
Detect Sample
    SIMPLE UV FLUORESCENCE DETECTOR



                  SO2

                                  PMT




                        UV Lamp




     Voltage


                         Tim
                          e
Theory of Operation
Detect Sample
   SIMPLE UV FLUORESCENCE DETECTOR



               SO2

                                PMT




                      UV Lamp




     Voltage


                       Tim
                        e
Theory of Operation
Detect Sample
   SIMPLE UV FLUORESCENCE DETECTOR



                                PMT




                      UV Lamp




     Voltage


                       Tim
                        e
Petroleum Product:
Flow Through Pipeline
TYPICAL SEQUENCE

                                                                                       High sulphur Diesel




                                          TRANSMIX
                                                                                     Ultra Low sulphur Diesel


                  REGULAR      DIESEL    REGULAR     PREMIUM    REGULAR     DIESEL
                  GASOLINE      FUEL     GASOLINE    GASOLINE   GASOLINE     FUEL


                                                                                            Jet Fuel
ANTEK P6200 HSS                                             Transmix: Interface
                             Compatible Interfaces          material that must be
                                                            processed

                                                                                       Premium Gasoline

• High speed analysis can significantly
  reduce the transmix volumes &
  increase the operational profitability                                               Regular Gasoline
6200 Additional Features
• Specifications

  –   Detection Method: UV Fluorescence
  –   ASTM Method:       ASTM D-5453
  –   Ranges:            Adjustable
  –   Lower Detection:   1 PPM
  –   Accuracy:          +/- 1% of Full-Scale
  –   Repeatability:     < +/- 1% of Full-Scale
  –   Linearity:          < +/- 1% of Full-Scale
  –   Response Time T90: less than 1 minute
Advantages of HSS
•   Single Injection  single result.
•   Reduced time lag in interface detection.
•   No guess work  Exact Sulphur Values.
•   Reduced risk of off-spec products in tank.
•   Reduced use of transmix.
•   Increase operational profitability.
•   Complete automation of interface cut.
Cost benefit analysis using HSS
                     PAC Antek          Other
                     6200 HSS           techniques

Time taken for       1 mins             4 mins
analysis

Amount of            27KL               70KL
interface required
@ 800KL/hr
Cost of interface    Rs. 2,70,000       Rs. 7,00,000
@Rs 10 /ltr

                 Saving per cut > Rs.4,00,000
Field Proven
• No other instrument known to be installed
  worldwide for multi-product pipelines yet
• In India, 2 instruments operational at
  BPCL and 3 shipped to HPCL
• Large installed base of sulphur analysers
  in refineries in India and worldwide
In India:
Marsap Services Pvt. Ltd.
Email: info@marsap.com
 Web: www.marsap.com
  Phone: 022-25516908
   Fax: 022-25563356



Thank You!

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Need for sulphur measurement in multi product pipelines

  • 1. Need for Sulphur measurement in Multi-product pipelines Using PAC Antek High Speed Sulphur Analyser
  • 2. Moving Products Different product batches are “pushed” through the system abutting each other. The product is kept in turbulent flow to minimize interfaces the mixing zone between batches. Product Integrity During Movement Reformulated Low sulphur Kerosene/ High Conventional All premium Reformulated regular diesel fuel Jet Fuel sulphur regular grades regular gasoline Diesel gasoline gasoline Pipelines use optimum sequencing of product grades to reduce the potential for contamination and/or downgrading of the products transported.
  • 3. Methods for interface detection • PAC High Speed Sulphur analysis (1 min.) • Other techniques ( 4-5 min.)
  • 4. Analysis Times for Various Methods EDXRF >10 Minutes Lead Acetate Paper Tape 8+ minutes PUVF 4-5 minutes Gas Chromatography 5-6 minutes ANTEK UVF (standard) 2 ½ minutes ANTEK UVF HSS 1 minute or less
  • 5. RAPID RESPONSE OF THE ANALYZER sulphur IN GASOLINE SAMPLE SWITCHING FROM 110 TO 220 AND 15 mg/kg sulphur 240 225 210 195 Concentration (ppm/wt. S) 180 165 150 135 120 105 90 75 60 45 30 15 0 1 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 Minutes (1 Analysis/min.) 96-97% RESPONSE IN 1 MINUTE OR LESS
  • 6. RECOVERY TIME FOR GASOLINE TRANSITION FROM 220 TO 15 mg/kg sulphur GASOLINE 240 225 210 195 180 165 150 135 mg/kg 120 105 90 75 60 45 30 15 0 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 Injections (minutes) 90% RESPONSE IN 1 MINUTE OR LESS
  • 7. Other instruments and technologies use averaging technique for Sulphur measurement • T90 Response every 2.5mins or more 3 min 6 min 120 100 80 60 40 20 0 0 0 0 0 0 0 0 0 0 0 30 0 60 90 12 15 18 21 27 30 36 39 24 33
  • 8. Comparison of 6200 HSS with other techniques • Product change over • 6200HSS detection • Other instruments & techniques 350 300 250 200 150 100 50 0 0 60 120 180 240 300 360 420 480 540 600 660 720 780
  • 9. Principle of measurement UV-Fluorescence According to ASTM D 5453 R-S + O2 1000+°C  SO2 + combustion products SO 2 + uv  SO 2 *SO 2 +e Amount of energy produced is directly proportional to the number of sulphur atoms in the sample
  • 10. Total sulphur Analytical Flow path Pyro-UV-Fluorescence Method (ASTM 5453, ISO EN 20846 ) Pyro-Oxygen Sample Injection Valve Conditioning Furnace 1050°C R-S + O2 H2O + SO2 + CO2 Carrier Inlet (O2 ) Heat traced Gas (N2,) Hydrocarbon Stream Vent DCS UV-Lamp SO2* SO2+ CO2 photon 4-20 mA Detector PMT
  • 11. Theory of Operation Detect Sample SIMPLE UV FLUORESCENCE DETECTOR Gas Stream from Pyro Tube PMT Interferenc UV e Excitation Filter Filter and Light UV Lamp Collimating lenses Voltage Tim e
  • 12. Theory of Operation SIMPLE UV FLUORESCENCE DETECTOR SO2 in sample PMT stream SO2 UV Lamp Voltage Tim e
  • 13. Theory of Operation SIMPLE UV FLUORESCENCE DETECTOR Emission Light PMT SO2 UV Lamp Voltage Tim e
  • 14. Theory of Operation Detect Sample SIMPLE UV FLUORESCENCE DETECTOR SO2 PMT UV Lamp Voltage Tim e
  • 15. Theory of Operation Detect Sample SIMPLE UV FLUORESCENCE DETECTOR SO2 PMT UV Lamp Voltage Tim e
  • 16. Theory of Operation Detect Sample SIMPLE UV FLUORESCENCE DETECTOR SO2 PMT UV Lamp Voltage Tim e
  • 17. Theory of Operation Detect Sample SIMPLE UV FLUORESCENCE DETECTOR PMT UV Lamp Voltage Tim e
  • 18. Petroleum Product: Flow Through Pipeline TYPICAL SEQUENCE High sulphur Diesel TRANSMIX Ultra Low sulphur Diesel REGULAR DIESEL REGULAR PREMIUM REGULAR DIESEL GASOLINE FUEL GASOLINE GASOLINE GASOLINE FUEL Jet Fuel ANTEK P6200 HSS Transmix: Interface Compatible Interfaces material that must be processed Premium Gasoline • High speed analysis can significantly reduce the transmix volumes & increase the operational profitability Regular Gasoline
  • 19. 6200 Additional Features • Specifications – Detection Method: UV Fluorescence – ASTM Method: ASTM D-5453 – Ranges: Adjustable – Lower Detection: 1 PPM – Accuracy: +/- 1% of Full-Scale – Repeatability: < +/- 1% of Full-Scale – Linearity: < +/- 1% of Full-Scale – Response Time T90: less than 1 minute
  • 20. Advantages of HSS • Single Injection  single result. • Reduced time lag in interface detection. • No guess work  Exact Sulphur Values. • Reduced risk of off-spec products in tank. • Reduced use of transmix. • Increase operational profitability. • Complete automation of interface cut.
  • 21. Cost benefit analysis using HSS PAC Antek Other 6200 HSS techniques Time taken for 1 mins 4 mins analysis Amount of 27KL 70KL interface required @ 800KL/hr Cost of interface Rs. 2,70,000 Rs. 7,00,000 @Rs 10 /ltr Saving per cut > Rs.4,00,000
  • 22. Field Proven • No other instrument known to be installed worldwide for multi-product pipelines yet • In India, 2 instruments operational at BPCL and 3 shipped to HPCL • Large installed base of sulphur analysers in refineries in India and worldwide
  • 23. In India: Marsap Services Pvt. Ltd. Email: info@marsap.com Web: www.marsap.com Phone: 022-25516908 Fax: 022-25563356 Thank You!