Operational intelligence at your fingertips

1. Presentor: James Cox
P2P Program Presentation
Path to Productivity

2. Path to Productivity – P2P
One of the key things we have learned in 20
years is that to succeed with investments for
plant information systems
1. you need a clear understanding of where you are
2. where you’re going
3. why you’re going there – you need to find a path
forward
…that’s why we developed a P2P, path to
productivity program.

3. Path to Productivity Options
 Visualization Dashboards
 Data Collection Now
 Downtime Analysis Test Drive
 Simple OEE
 Plant Readiness Assessment
 OPEX- Change Management
 Pilot
 Pathfinder

4. P2P Programs – Real time visualization scoreboards

5. Areas of Expertise
KPI
Dashboards
& Scoreboards
Data
Analytics &
Intelligent Mobile Data
Historians Access
Execution &
Workflow

6. Definition
A dashboard is a visual display of the most
important information needed to achieve one
or more business objectives, consolidated from
multiple sources and arranged on a single
display so it can be easily monitored and
understood
 Think of it as the instrumentation or the
navigation system for your manufacturing
business

7. Intelligent Dashboard
Manufacturing Performance Monitoring

8. Applications of Dashboards/Scoreboards
1. Production & Equipment Efficiency
2. Process & Product Quality
 Product Give Away – Net weight
 Statistical Process Control (SPC)
 Process Centerlining
 Traceability
3. Labor Tracking and Costs
4. Inventory Management
 Work in Process/Raw Goods/Finish Goods
5. Genealogy & Batch Tracking
6. EWC - Energy Monitoring

9. Efficiency Example
• Performance on a specific line seems low.
• This “slow down” is effecting production and
overall delivery times of current orders.
• We need real-time visibility in to production,
showing the problems in real-time.
• We also need drill-down analysis of
surround events and factors.

11. Real World Examples
Let’s Look at Some Manufacturing
Company Dashboards

12. Packaging Operator Details

13. Packaging Dashboard - Quality

14. Line Scoreboard

15. Energy Monitoring Dashboard

16. Keys To P2P Success
Define Proper Metrics and Visualizations
 Understand the business objectives
 Do NOT allow data or tech tools to drive
content…enterprise objectives should determine
 Focus on actionable items and improvements
rather than just monitoring performance
 Measure initial baseline prior to implementation
 Less is more…start small and get solid gains.
 Go for the “Low Hanging Fruit” first to establish
some traction and help develop proper culture

17. Next Steps: Path to Productivity Event
Detailed Presentation
Walk-through of the facility
#1 Discuss potential paths forward
Well defined scope Need to analyze objectives,
and objectives to data sources, & infrastructure
move forward
Plant Pathfinder
Project or Readiness
proof of concept

18. P2P Summary
We deliver value as we have to many
customers for more than 20 years…
#1 - Leveraging your existing manufacturing
and ERP application and 3rd party systems
• Reporting quality, efficiency and regulatory
compliance (KPI’s/OEE/SPC/CIP)
• Visualizing the factory floor to top floor
• Reducing risk and lowering operating costs

19. Questions
James Cox
(M) 636-448-8079
jcox@ins3.com P2E plant automation
Jim.cox@seeitmii.com SAP Mii